The effects of deformation parameters and cooling rates on the aging behavior of AZ80+0.4%Ce

The extruded AZ80+0.4%Ce magnesium alloy was twisted in the temperature range of 300-380℃by using a Gleeble 3500 thermal simulation test machine with a torsion unit.The deformed cylindrical specimens were cooled at a cooling rate of 10℃/s or 0.1℃/s,respectively,and aged at 170℃.The microstructure analysis results showed that the grain size decreased with increasing specimen radial position from center(SRPC),and that the strong initial basal texture of the extruded magnesium alloy was weakened.Both continuous and discontinuous dynamic recrystallization mechanisms were involved in contributing to the grain refinement for all specimens investigated.And a novel extension twinning induced dynamic recrystallization mechanism was proposed for specimen deformed at 300℃.For the specimens deformed at 300℃and 340℃followed by a slow cooling rate(0.1℃/s),precipitates of various shapes(β-Mg_(17)Al_(12)),with the dominant precipitates being on the grains boundaries,appeared on the surface section.For specimen deformed at 380℃,lamellar precipitates(LPS)in the interiors of the grains were predominant.After aging,the LPS still dominated for specimens twisted at 380℃;however,the LPS gradually decreased with decreasing deformation temperatures from 380℃to 300℃.Dynamically precipitatedβ,especially those decorating the grain boundaries,changed the competition pictures for the LPS and precipitates of other shapes after aging.Interestingly,LPS dominated the areas for the center section of the specimens after aging regardless of deformation temperatures.Low temperature deformation with high SRPC followed by rapid cooling rate increased the micro hardness of the alloy after aging due to refined grain,reduced precipitates size,decreased lamellar spacing as well as strain hardening.

Effect of Cooling Rates on Solidification Microstructures and Tensile Property of a Novel Wrought Superalloy

The effects of cooling rates on solidification behaviors,segregation characteristics and tensile property of GH4151 alloy were investigated using microstructure characterization and tensile test.Firstly,a relationship between the secondary dendrite arm spacing and cooling rate was determined and it was confirmed to be valid.Secondly,it can be found from microstructure observations that the morphology of(Nb,Ti)C carbides transits from blocky and script type to fine script type and spotty type,and the refinedγ'phase was observed due to decrease of segregation with increasing cooling rates.Thirdly,the solidification microstructures of the industrial-scale samples were analyzed.The morphology ofηphase changes from indistinguishable shape,fine needle-like shape to large block-like shape with increasing ingot diameter.As a result,the mechanical properties of alloy decrease due to increase of brittle precipitations.The experimental results show that the precipitation behavior of GH4151 is affected by segregation degree of elements,and the segregation degree is determined by solute distribution process and solid back-diffusion process.

Effects of cooling rates on microporosity in DC casting Al-Li alloy

During the direct chill(DC)casting process,primary cooling from the mold and bottom block,and secondary cooling from the waterjets produce a concave solid shell.The depth of this liquid pocket and mushy zone not only depends on the solidification range of the alloy but also the boundary conditions such as cooling rates.Al-Li alloys solidify in a long solidification range increasing the susceptibility of porosity nucleation in the semi-solid region.In this study,the effects of cooling rate on the porosity formation were quantified for the large ingot casting using X-ray computed tomography(XCT).By characterizing pore size distributions at four different cooling conditions,the correlation between the mechanical properties at both room and high temperatures and the microstructure features was identified.The constitutive equations were constructed.It is found that increasing the cooling rate reduces the grain size,increases the number density of micropores,and minimizes the number of large pores,thereby improving the mechanical performance.Therefore,long mushy zones and deep liquid pockets in Al-Li alloys can be effectively controlled by controlling the boundary conditions of the DC casting solidification process,thereby obtaining castings with excellent mechanical properties.

Mechanical properties of Al-15Mg_(2)Si composites prepared under different solidification cooling rates

The effect of different cooling rates(2.7,5.5,17.1,and 57.5℃/s)on the solidification parameters,microstructure,and mechanical properties of Al-15Mg_(2)Si composites was studied.The results showed that a high cooling rate refined the Mg_(2)Si particles and changed their morphology to more compacted forms with less microcracking tendency.The average radius and fraction of primary Mg_(2)Si particles decreased from 20μm and 13.5%to about 10μm and 7.3%,respectively,as the cooling rate increased from 2.7 to 57.5℃/s.Increasing the cooling rate also improved the distribution of microconstituents and decreased the grain size and volume fraction of micropores.The mechanical properties results revealed that augmenting the cooling rate from 2.7 to about 57.5℃/s increased the hardness and quality index by 25%and245%,respectively.The high cooling rate also changed the fracture mechanism from a brittle-dominated mode to a high-energy ductile mode comprising extensive dimpled zones.

Evolution mechanism of recrystallization in a nickel-based single crystal superalloy under various cooling rates during heat treatment

The recrystallization behaviors of a nickel-based single crystal superalloy during heat treatment at 1,200℃ for 4 h with various cooling rates were studied.Results show that the thickness of recrystallization layer decreases with the increase of cooling rate.In addition,the microstructures ofγ′phase in the recrystallization region are different in various cooling rates.In the high cooling rates(70,100℃·min^(-1)),small size and high volume fraction ofγ′phases are formed in the recrystallization region.It is also found that irregular fine secondaryγ′phases are precipitated between matrix channels with an average size of 150 nm in the original matric(100℃·min^(-1)).The sizes of the secondaryγ′phase decrease with the increase of cooling rate.In contrast,large size and small volume fraction ofγ′phases are formed in the recrystallization region,and a grain boundary layer is formed under a low cooling rate(10℃·min^(-1)).The evolution mechanism of recrystallization at various cooling rates during heat treatment is analyzed.

Efects of diferent casting mould cooling rates on microstructure and properties of sand-cast Al-7.5Si-4Cu alloy

In this work, Al-7.5Si-4Cu alloy melt modified by Al-10Sr, RE and Al-5Ti-B master alloys was poured into multi-step moulds made from three moulding sands, including quartz, alumina and chromite, to investigate comparatively the effects of different cooling rates of the casting mould on the alloy's microstructures and mechanical properties. The results show that with an increase in wall thickness, the cooling rate decreases, the dendrite arm spacing(DAS) increases significantly and the mechanical properties decrease steadily. The elongation is more sensitive to the cooling rate than the tensile strength. No obvious trend of the effect of wall thickness on hardness of the alloy was found. When the cooling rate is at its greatest, the microstructures and mechanical properties are the best when using chromite sand. The improvement of the properties is mainly attributed to the decrease of the DAS, the grain refinement and the metamorphic effect. Each of the three has a strong impact on the microstructures. Furthermore, a series of fitting models was established based on the data of the DAS to predict the mechanical properties of the multivariate sand-cast Al-7.5Si-4Cu alloy,

Phase selection and solidification path transition of Ti-48Al-xNb alloys with different cooling rates

Ti-48Al-xNb alloys were solidified by containerless electromagnetic levitation with quenching system of the conical copper mold.The influence of cooling rates on phase selection of T1-48Al-xNb alloys was investigated.In near-equilibrium solidification condition,the dendrite βphase is observed as the leading phase.No other metastable phase(e.g.,α phase) is observed.In contrast,in rapid solidification condition,the metastable α phase is observed in as-quenched Ti-48Al-2Nb alloy.Furthermore,the metastable α phase is replaced by the primary β phase with Nb addition increasing.For Ti-48Al-(x=4,6,8)Nb alloys,increasing cooling rate results in a solidification path transition.The peritectic reaction(L+β→α) is therefore significantly suppressed.The relationships between primary dendrite arm spacing(λ_(1)) and cooling rate(τ) can be described.

Effect of solidification cooling rate on microstructure and tribology characteristics of Zn-4Si alloy

The main objective of this work was to modify the microstructure and enhance the tribological properties of a new Zn-4Si al-loy through a high solidification cooling rate(SCR).According to the results,by increasing the SCR from 2.0 to 59.5℃/s the average size of primary Si particles and that of the grains reduced from 76.1 and 3780μm to less than about 14.6 and 460μm,respectively.Augment-ing the SCR also enhanced the microstructural homogeneity,decreased the porosity content(by 50%),and increased the matrix hardness(by 36%).These microstructural changes enhanced the tribological behavior.For instance,under the applied pressure of 0.5 MPa,an in-crease in the SCR from 2.0 to 59.5℃/s decreased the wear rate and the average friction coefficient of the alloy by 57%and 23%,respect-ively.The wear mechanism was also changed from the severe delamination,adhesion,and abrasion in the slowly-cooled alloy to the mild tribolayer delamination/abrasion in the high-cooling-rate-solidified sample.

3D morphological evolution and growth mechanism of proeutectic FeAl_(3) phases formed at Al/Fe interface under different cooling rates

The 3D morphologies and growth mechanisms of proeutectic FeAl_(3) at the Al/Fe interface under different cooling rates were studied by synchrotron X-ray tomography.With increasing cooling rate,FeAl_(3) crystals developed from faceted polygonal prism,plates with flat surface,thin ribbon-like with periodic undulating surface to non-faceted rods with radial dendrites in cross section,indicating a gradual interface growth mode transition from two-dimensional layer growth to continuous growth.At a higher cooling rate,twinning mechanism plays a leading role in the formation and growth of FeAl_(3).A link between the morphologies,twinning and crystallographic structure was established based on quantitative analyses on the 3D structures.

Impact of cooling rate on mechanical properties and failure mechanism of sandstone under thermal-mechanical coupling effect

High geo-temperature is one of the inevitable geological disasters in deep engineering such as resource extraction,space development,and energy utilization.One of the key issues is to understand the mechanical properties and failure mechanism of high-temperature rock disturbed by low-temperature airflow after excavation.Therefore,.the experimental and numerical investigation were carried out to study the impact of cooling rate on mechanical properties and failure mechanism of high temperature sandstone.First,uniaxial compression experiments of high temperature sandstone at different real-time cooling rates were carried out to study the mechanical properties and failure modes.The experimental results indicate that the cooling rate has a significant effect on the mechanical properties and failure modes of sandstone.The peak strain,peak stress,and elastic modulus decrease with an increase in cooling rate,and the fragmentation degree after failure increases gradually.Moreover,the equivalent numerical model of heterogeneous sandstone was established using particle flow code(PFC)to reveal the failure mechanism.The results indicate that the sandstone is dominated by intragrain failure in the cooling stage,the number of microcracks is exponentially related to the cooling rate,and the higher the cooling rate,the more cracks are concentrated in the exterior region.Under axial loading,the tensile stress is mostly distributed along the radial direction,and the damage in the cooling stage is mostly due to the fracture of the radial bond.In addition,axial loading,temperature gradient and thermal stress mismatch between adjacent minerals are the main reasons for the damage of sandstone in the cooling stage.Moreover,the excessive temperature gradient in the exterior region of the sandstone is the main reason for the damage concentration in this region.

Impact of Cooling Rate on the Results of Vibration Treatment of the Aluminum Casting

The effect of vibration(50 Hz)on the formation of aluminum castings of 99.5%purity at various cooling rates was studied.It was found that the presence of vibration leads to an increase in the cooling rate of the castings.It was found that the higher the speed without vibration,the stronger the effect of increasing the speed when vibration was applied.Apparently,this effect is associated with additional mixing of the melt by free-floating crystals.

Dietary selenium supplementation, clarified egg yolk extender and slow cooling improve cryopreserved sperm characteristics of Saanen buck

Objective:To evaluate the effect of cooling rates,selenium supplementation,and three semen extenders on cooled and frozen-thawed Saanen buck sperm.Methods:Twenty Saanen bucks were divided into two groups:the selenium supplemented group and the control group.Ejaculates were collected once weekly by artificial vagina.The first experiment examined the effects of cooling rates and selenium supplementation on semen characteristics of Saanen bucks.Pooled semen was diluted with triladyl extender and split into two aliquots for slow and fast cooling.The second experiment explored the effect of selenium supplementation and semen extenders on post-cryopreserved sperm quality.Ejaculates from each group were divided into three aliquots and diluted with three extenders(i.e.clarified egg-yolk,whole egg yolk,Tris without egg-yolk extenders).All samples were cooled for 2 h at 4℃and frozen at-196℃for 24 h.The sperm characteristics such as sperm motility,acrosome integrity,normal morphology,and viability were evaluated by using a phase-contrast microscope.Results:In the first experiment,all sperm characteristics were significantly increased in selenium supplemented samples when slow cooling was used(P<0.05).In the second experiment,in cooled semen,sperm motility and viability were significantly increased in both clarified egg yolk and Tris without egg yolk extenders in selenium supplemented samples as compared with whole egg yolk extender,respectively(P<0.05).After freezing-thawing,all sperm parameters of selenium supplemented samples in clarified egg yolk extender were significantly greater than those in Tris without egg yolk extender(P<0.05).However,normal morphology and acrosome integrity of selenium supplemented samples in whole egg yolk extender were similar to those of selenium supplemented samples in clarified egg yolk extender.Conclusions:The characteristics of cooled and post-cryopreserved sperm are greater when clarified egg yolk extender is used in semen from selenium supplemented bucks.

Study on primary carbides precipitation in H13 tool steel regarding cooling rate during solidification

This study aims to investigate the primary carbides precipitation in H13 steel solidified at relatively high cooling rates,ranging from 300 to 6,000℃·min^-1,based on in situ observations with a high temperature confocal laser scanning microscope.In the cooling rate range investigated,the solidification microstructure becomes more refined as cooling rate increases and the relationship between the secondary dendrite arm spacing(SDAS),λ2,and cooling rate,.T,can be expressed asλ2=128.45.T-0.124.Regardless of cooling rates,two kinds of primary carbides,i.e.,the Mo-Cr-rich and V-rich carbides,are precipitated along the interdendritic region and most of them are the Mo-Cr-rich carbides.The morphology of Mo-Cr-rich carbide is not obviously influenced by the cooling rate,but that of V-rich carbide is obviously affected.The increasing cooling rate markedly refines the primary carbides and reduces their volume fractions,but their precipitations cannot be inhibited even when the cooling rate is increased to 6,000℃·min^-1.Besides,the segregation ratios(SRs)of the carbides forming elements are not obviously affected by the cooling rate.However,compared with the conventionally cast ingot,the SDAS and primary carbides in the steel solidified at the investigated cooling rates are much finer,morphologies of the carbides have changed significantly,and SRs of the carbides forming elements are markedly greater.The variation of primary carbide characteristics with cooling rate is mainly due to the change in SDAS.

Influence of cooling rate and antimony addition content on graphite morphology and mechanical properties of a ductile iron

Cooling rate and inoculation practice can greatly affect the graphite morphology of ductile irons.In the present research,the effects of the cooling rate and antimony addition on the graphite morphology and mechanical properties of ductile irons have been studied.Three ductile iron castings were prepared through solidification under cooling conditions S(slow),M(medium)and F(fast).The cooling rates around the equilibrium eutectic temperature (1,150℃)for these cooling conditions(S,M and F)were set at 0.21℃·min -1 ,0.32℃·min -1 and 0.37℃·min -1 , respectively.In addition,four ductile iron castings were prepared by adding 0.01%,0.02%,0.03%and 0.04%(by weight)antimony,respectively under the slow cooling condition.The results show that the nodularity index,tensile strength and hardness of the ductile iron castings without antimony addition are all improved with the increase of cooling rate,while the ductile iron casting solidified under the medium cooling rate possesses the largest number of graphite nodules.Furthermore,for the four antimony containing castings,the graphite morphology and tensile strength are also improved by the antimony additions,and the effect of antimony addition is intensified when the addition increases from 0.01%to 0.03%.Moreover,the rare earth elements(REE)/antimony ratio of 2 appears to be the most effective for fine nodular graphite formation in ductile

Cooling rate controlled basal precipitates and age hardening response of solid-soluted Mg-Gd-Er-Zn-Zr alloy

The precipitation and age hardening response of the solid-soluted Mg–10Gd–1Er–1Zn–0.6Zr(wt.%)alloy performed by water-quenching(QC),air-cooling(AC)and furnace-cooling(FC)in terms of the volume fraction of precipitates and tensile properties were investigated in present paper.Results indicated the solid-soluted alloy contained stacking faults(SFs)and long period stacking ordered(LPSO)phase on the basal planes regardless of the cooling rate,but a larger volume fraction of the LPSO phase was formed with decreasing in the cooling rate.After aging,βandβ1 phases precipitated on the prismatic planes,and their number density decreased but mean particle size increased with decreasing in the cooling rate.The solid-soluted alloys(QC,AC and FC samples)showed no apparent difference in yield strength(YS),but their correspondent peak-aged alloys exhibited sharp difference in hardening response.The strongest hardening response took place in the QC sample and showed 82MPa enhancement in YS,which was much larger than that of AC(+26MPa)and FC samples(+5MPa).The reason lies in that the higher cooling rate promotes the precipitation and reduces the average size ofβprecipitate.A novel cooling-rate controlled precipitation model with respect to the correlation of precipitates on basal and prismatic planes was established.From this model,the basal precipitates showed a restrictive effect on the growth and/or coarsening ofβprecipitate,and composite precipitates containing theβphase with fine size as well as high area-number density and lower volume fraction of the LPSO phase are preferred to strengthen the Mg–10Gd–1Er–1Zn–0.6Zr alloy.

Effect of cooling rate and forced convection on as-cast structure of 2205 duplex stainless steel

To forecast the as-cast structure and ferrite-austenite phase ratio of 2205 duplex stainless steel(DSS), the effects of cooling rate and forced convection were observed in a high-vacuum resistance furnace in which the forced convection was created by the rotation of the crucible. The as-cast structure of all 2205 DSS samples is full equiaxed grains, and the microstructure consists of a great amount of desirable intra-granular austenite inside the continuous ferrite grain matrix, besides Widmanstatten austenite and grain boundary austenite. The ferrite grain size decreases gradually with the increase in the cooling rates(20 to 60 oC·min-1) or the forced convection, while the ferrite grains of the samples solidified with a strong convection are barely changed when the cooling rate is below 50 oC·min-1. Moreover, a small grain size is beneficial for the austenite formation but the influence is not very obvious under the cooling rates in the range of 5 to 50 oC·min-1. Compared with grain size, the cooling rate has a greater influence on the final ferrite content. A model based on the experimental results is established to predict the ferrite content, which could be approximated by δ(%) = 20.5·exp(c/80.0) + 0.34 d +34.1, where cis the cooling rate in oC·min-1 and d is the grain size in mm. By using this model, the dependence of the final ferrite content on cooling rate and grain size is well described.

Effect of cooling rate on solidification structure and linear contraction of a duplex stainless steel

Cooling rate is a key factor that can drastically affect the phase transformation and thermal stress of duplex stainless steels. Therefore, in this research, different sand moulds were used to explore the influence of cooling rate on the solidification of the 2304 duplex stainless steel (DSS). The macro and micro structures of the 2304 DSS were investigated. Small equiaxed grains are obtained in chromite sand mould sample with a lower pouring temperature and a higher cooling rate, whereas coarse columnar and equiaxed grains are found in silica sand and refractory powder mould samples. The size of austenite phase is significantly increased with decreasing cooling rate, while the ferrite phase content ranging from 51.6% to 53.9% does not change obviously. In addition, the linear contraction of the 2304 DSS decreases from 2.34% to 1.09% when the mean cooling rate above 1,173 K increases from 0.99 K·s-1 to 3.66 K·s-1.

Quantitative models for microstructure and thermal conductivity of vermicular graphite cast iron cylinder block based on cooling rate

The relationships of cooling rate with microstructure and thermal conductivity of vermicular graphite cast iron(VGI) cylinder block were studied, which are important for design and optimization of the casting process of VGI cylinder blocks. Cooling rates at different positions in the cylinder block were calculated based on the cooling curves recorded with a solidification simulation software. The metallographic structure and thermal conductivity were observed and measured using optical microscopy(OM), scanning electrical microscopy(SEM) and laser flash diffusivity apparatus, respectively. The effects of the cooling rate on the vermicularity, total and average areas of all graphite particles, and the pearlite fraction in the VGI cylinder block were investigated. It is found that the vermicularity changes in parabola trend with the increase of cooling rate. The total area of graphite particles and the cooling rate at eutectoid stage can be used to predict pearlite fraction well. Moreover, it is found that the thermal conductivity at room temperature is determined by the average area of graphite particles and pearlite fraction when the range of vermicularity is from 80% to 93%. Finally, the quantitative models are established to calculate the vermicularity, pearlite fraction, and thermal conductivity of the VGI cylinder block.

Effect of melt cooling rate on glass transition kinetics and structural relaxation of Vit1 metallic glass

The thin ribbons and the bulk cylindrical rods with diameters of 2 mm and 10 mm of the Vit1 metallic glass(MG)were prepared by the single roller melt spinning method and the copper mold injection casting method,respectively.The cooling rates of the samples during melt solidification were evaluated.The glass transition behaviors of three groups of MG samples with different solidification cooling rates were studied by differential scanning calorimetry(DSC)at different heating rates.The effects of melt cooling rate on the glass transition kinetic parameters such as apparent activation energy(E)and fragility parameter(m)of the Vit1 MG were studied using the Kissinger and the Vogel-Fulcher-Tammann(VFT)equations.Additionally,the structural relaxation enthalpy(ΔHrel)of three groups of MG samples was quantitatively analyzed by DSC through multi-step temperature rise and fall measurements.Results show that the melt cooling rate(R)has a significant effect on the glass transition kinetics and the structural relaxation of the Vit1 MG.As R decreases in the order of magnitude,the glass transition temperature(Tg),E,m,andΔHrel of the Vit1 MG gradually decreases.Furthermore,in the range of the experimental cooling rates,E,m,andΔHrel all have an approximately linear relationship with lgR.

Effects of cooling rate on vermicular graphite percentage in a brake drum produced by onestep cored wire injection

In this research, a vermicular graphite cast iron brake drum was produced by cored wire injection in a one-step method. Silica sand and low-density alumina-silicate ceramic were used as molding materials in order to investigate the effect of cooling rate on percentage of vermicular graphite and mechanical properties of the brake drum casting. Several thermocouples were inserted into the casting in the desired positions to measure the temperature change. By means of one-step cored wire injection, the two residual concentrations of Mg and RE were effectively controlled in the ranges of 0.013%-0.017% and 0.019%-0.025%, respectively, which are crucial for the production of vermicular graphite cast iron and the formation of vermicular graphite. In addition, the cooling rate had a significant effect on the vermicular graphite percentage. In the case of the silica mold brake drum casting, there was an obvious difference in the cooling rate with the wall change, leading to a change in vermicular graphite percentage from 70.8% to 90%. In the low-density alumina-silicate ceramic mold casting, no obvious change in temperature was detected by the thermocouples and the percentage of the vermicular graphite was stable at 85%. Therefore, the vermicular graphite cast iron brake drum with a better combination of mechanical properties could be obtained.