Cooling Water Flow Rate Calculation for Hearth of Large Blast Furnaces

The cooling water flow rate for hearth of large blast furnaces was calculated by simulation. The results show that the cooling water flow rate shall be above 4 200m3/ h for hearth of large blast furnaces; to meet requirements of the increasing smelting intensity and to ensure the safety at the end of the first campaign,the designed maximum cooling water flow rate should be 5 900m3/ h; according to the flow distribution stability and the calculated resistance loss,hearth cooling stave pipes with the specification of 76 mm × 6 mm shall be adopted to assure the flow velocity in pipes of hearth cooling stave in the range of 1. 9- 2. 3 m / s.

Optimum control strategy for all-variable speed chiller plant

The optimum control strategy and the saving potential of all variable chiller plant under the conditions of changing building cooling load and cooling water supply temperature were investigated. Based on a simulation model of water source chiller plant established in dynamic transient simulation program (TRNSYS),the four-variable quadratic orthogonal regression experiments were carried out by taking cooling load,cooling water supply temperature,cooling water flow rate and chilled water flow rate as variables,and the fitting formulas expressing the relationships between the total energy consumption of chiller plant with the four selected parameters was obtained. With the SAS statistical software and MATHEMATICA mathematical software,the optimal chilled water flow rate and cooling water flow rate which result in the minimum total energy consumption were determined under continuously varying cooling load and cooling water supply temperature. With regard to a chiller plant serving an office building in Shanghai,the total energy consumptions under different control strategies were computed in terms of the forecasting function of cooling load and water source temperature. The results show that applying the optimal control strategy to the chiller plant can bring a saving of 23.27% in power compared with the corresponding conventional variable speed plant,indicating that the optimal control strategy can improve the energy efficiency of chiller plant.

Experimental investigations on the heat transfer characteristics of micro heat pipe array applied to flat plate solar collector

This paper introduces a novel fiat plate solar collector （FPC） using micro heat pipe array （MHPA） as a key element. To analyze the thermal transfer behavior of flat plate solar collector with micro heat pipe array （MHPA-FPC）, an indoor experiment for thermal transfer characteristic of MHPA applied to FPC was conducted by using an electrical heating film to simulate the solar radiation. Different cooling water flow rates, cooling water temperatures, slopes, and contact thermal resistances be- tween the condenser of MHPA and the heat exchanger were tested at different heating powers. The experimental results in- dicate that MHPA-FPC exhibits the enhanced heat transfer capability with increased cooling water flow rate and temperature. Total thermal resistance has a maximum decline of approximately 10% when the flow rate increases from 180 to 360 L h-1 and 38% when the cooling water temperature increases from 20~C to 40~C. When the inclination angle of MHPA-FPC ex- ceeds 30~, the slope change has a negligible effect on the heat transfer performance of MHPA-FPC. In addition, contact thermal resistance significantly affects the heat transfer capability of MHPA-FPC. The total thermal resistances lowers to nearly half of the original level when contact material between the condenser of MHPA and the heat exchanger changes from conductive silicone to conductive grease. These results could provide useful information for the optimal design and operation of MHPA-FPC.