Formation and Evolution of Non-dendritic Microstructures of Semisolid Alloys Prepared by Shearing/Cooling Roll Process

The shearing/cooling roll （SCR） process was adopted to prepare semi-solid A2017 alloy. The formation and evolution of non-dendritic microstructures in semi-solid A2017 alloy were studied. It is shown that the microstructures of semi-solid billets transform from coarse dendrites into fine equiaxed grains as the pouring temperature of molten alloy decreases o.r roll-shoe cavity height is reduced. From the inlet to the exit of roll-shoe cavity, microstructure of semi-solid slurry near the shoe surface is in the order of coarse dendrites, degenerated dendrites or equiaxed grains, but fine equiaxed grains are near the roll surface. Microstructural evolution of semi-solid slurry prepared by SCR process is that the molten alloy nucleates and grows into dendrite firstly on the roll and shoe＇s surface. Under the shearing and stirring given by the rotating roll, the dendrites crush off and disperse into the melt. Under the shearing and stirring on semi-solid slurry with high volume fraction of solid, the dendrite arms fracture and form equiaxed grain microstructures.

Three-dimensional analysis of the modified sloping cooling/shearing process

A self-designed setup of modified sloping cooling/shearing process was made to prepare the semisolid Al-3wt%Mg alloy. A three-dimensional simulation model was established for the analysis of preparing the semisolid Al-3wt%Mg alloy. Through simulation and experiment, it is shown that the sloping angle of the plate greatly affects temperature and velocity distributions, and the temperature and velocity of the alloy at the exit of the sloping plate increase with the increase of the sloping angle. The alloy temperature decreases linearly from the pouring mouth to the exit. The alloy temperature at the exit increases obviously with the increase of pouring temperature. To prepare the semisolid Al-3wt%Mg alloy with good quality, the sloping angle θ=45° is reasonable, and the pouring temperature is suggested to be designed above 650-660℃ but under 700℃.

Fabrication of fine-grained,high strength and toughness Mg alloy by extrusion−shearing process

A novel extrusion-shearing(ES) composite process was designed to fabricate fine-grained, high strength and tough magnesium alloy. The structural parameters of an ES die were optimized by conducting an orthogonal simulation experiment using finite element software Deform-3D, and Mg-3 Zn-0.6 Ca-0.6 Zr(ZXK310) alloy was processed using the ES die. The results show that the optimized structural parameters of ES die are extrusion angle(α) of 90°, extrusion section height(h) of 15 mm and inner fillet radius(r) of 10 mm. After ES at an extrusion temperature and a die temperature of 350 °C, ZXK310 alloy exhibited good ES forming ability, and obvious dynamic recrystallization occurred in the forming area. The grain size decreased from 1.42 μm of extrusion area to 0.85 μm of the forming area. Owing to the pinning of second phase and formation of ultrafine grains, the tensile strength, yield strength and elongation of alloy reached 362 MPa, 289 MPa and 21.7%, respectively.

Adiabatic Shear Mechanisms for the Hard Cutting Process

The most important consequence of adiabatic shear phenomenon is formation of sawtooth chip. Lots of scholars focused on the formation mechanism of sawtooth, and the research often depended on experimental approach. For the present, the mechanism of sawtooth chip formation still remains some ambiguous aspects. This study develops a combined numerical and experimental approach to get deeper understanding of sawtooth chip formation mechanism for Polycrystalline Cubic Boron Nitride（PCBN） tools orthogonal cutting hard steel GCr15. By adopting the Johnson-Cook material constitutive equations, the FEM simulation model established in this research effectively overcomes serious element distortions and cell singularity in high strain domain caused by large material deformation, and the adiabatic shear phenomenon is simulated successfully. Both the formation mechanism and process of sawtooth are simulated. Also, the change features regarding the cutting force as well as its effects on temperature are studied. More specifically, the contact of sawtooth formation frequency with cutting force fluctuation frequency is established. The cutting force and effect of cutting temperature on mechanism of adiabatic shear are investigated. Furthermore, the effects of the cutting condition on sawtooth chip formation are researched. The researching results show that cutting feed has the most important effect on sawtooth chip formation compared with cutting depth and speed. This research contributes a better understanding of mechanism, feature of chip formation in hard turning process, and supplies theoretical basis for the optimization of hard cutting process parameters.

Numerical simulation of direct shear tests on mechanical properties of talus deposits based on self-adaptive PCNN digital image processing

The macro mechanical properties of materials with characteristics of large scale and complicated structural composition can be analyzed through its reconstructed meso-structures.In this work,the meso-structures of talus deposits that widely exist in the hydro-power engineering in the southwest of China were first reconstructed by small particles according to the in-situ photographs based on the self-adaptive PCNN digital image processing,and then numerical direct shear tests were carried out for studying the mechanical properties of talus deposits.Results indicate that the reconstructed meso-structures of talus deposits are more consistent with the actual situation because the self-adaptive PCNN digital image processing has a higher discrimination in the details of soil-rock segmentation.The existence and random distribution of rock blocks make the initial shear stiffness,the peak strength and the residual strength higher than those of the "pure soil" with particle size less than 1.25 cm apparently,but reduce the displacements required for the talus deposits reaching its peak shear strength.The increase of rock proportion causes a significant improvement in the internal friction angle of talus deposit,which to a certain degree leads to the characteristics of shear stress-displacement curves having a changing trend from the plastic strain softening deformation to the nonlinear strain hardening deformation,while an unconspicuous increase in cohesion.The uncertainty and heterogeneity of rock distributions cause the differences of rock proportion within shear zone,leading to a relatively strong fluctuation in peak strengths during the shear process,while movement features of rock blocks,such as translation,rotation and crossing,expand the scope of shear zone,increase the required shear force,and also directly lead to the misjudgment that the lower shear strength is obtained from the samples with high rock proportion.That,however,just explains the reason why the shear strength gained from a small amount of indoor test data is not consistent with engineering practice.

A multifunctional shear apparatus for rocks subjected to true triaxial stress and high temperature in real-time

Deep engineering disasters,such as rockbursts and collapses,are more related to the shear slip of rock joints.A novel multifunctional device was developed to study the shear failure mechanism in rocks.Using this device,the complete shearedeformation process and long-term shear creep tests could be performed on rocks under constant normal stiffness(CNS)or constant normal loading(CNL)conditions in real-time at high temperature and true-triaxial stress.During the research and development process,five key technologies were successfully broken through:(1)the ability to perform true-triaxial compressioneshear loading tests on rock samples with high stiffness;(2)a shear box with ultra-low friction throughout the entire stress space of the rock sample during loading;(3)a control system capable of maintaining high stress for a long time and responding rapidly to the brittle fracture of a rock sample as well;(4)a refined ability to measure the volumetric deformation of rock samples subjected to true triaxial shearing;and(5)a heating system capable of maintaining uniform heating of the rock sample over a long time.By developing these technologies,loading under high true triaxial stress conditions was realized.The apparatus has a maximum normal stiffness of 1000 GPa/m and a maximum operating temperature of 300C.The differences in the surface temperature of the sample are constant to within5C.Five types of true triaxial shear tests were conducted on homogeneous sandstone to verify that the apparatus has good performance and reliability.The results show that temperature,lateral stress,normal stress and time influence the shear deformation,failure mode and strength of the sandstone.The novel apparatus can be reliably used to conduct true-triaxial shear tests on rocks subjected to high temperatures and stress.

Application and evaluation of layering shear method in LADCP data processing

The current velocity observation of LADCP(Lowered Acoustic Doppler Current Profiler)has the advantages of a large vertical range of observation and high operability compared with traditional current measurement methods,and is being widely used in the field of ocean observation.Shear and inverse methods are now commonly used by the international marine community to process LADCP data and calculate ocean current profiles.The two methods have their advantages and shortcomings.The shear method calculates the value of current shear more accurately,while the accuracy in an absolute value of the current is lower.The inverse method calculates the absolute value of the current velocity more accurately,but the current shear is less accurate.Based on the shear method,this paper proposes a layering shear method to calculate the current velocity profile by“layering averaging”,and proposes corresponding current calculation methods according to the different types of problems in several field observation data from the western Pacific,forming an independent LADCP data processing system.The comparison results have shown that the layering shear method can achieve the same effect as the inverse method in the calculation of the absolute value of current velocity,while retaining the advantages of the shear method in the calculation of a value of the current shear.

Shear Alteration, Mass Transfer and Gold Mineralization: An Example from Jiaodong Ore Deposit Concentrating Area, Shandong, China

Taking the gold ore deposit concentrating area of Jiaodong area in Shandong, China for an example, based on geological analysis, and applying Gresens’ equation, Grant’s isocon diagram and O’hara microelement calculation method, a thorough study on shear alteration, mass transfer and gold mineralization was carried out. The authors also made mathematic simulation and geochemical analysis. The work reveals temporal spatial changing regularities of temperature field and velocity field of fluids, and also reveals fluid transport chemical reaction coupling metallogenic dynamics of the Jiaojia gold ore concentrating area. During shear alteration process of the Jiaodong gold ore concentrating area, all kinds of components transferred with different amounts, fluid rock ratio was rather high and volume strain was of dilation type. Fast flow of ore forming fluid favors the occurrence of mixed fluid. Shear fractured zones are places where there was strong transportation reaction coupling mineralization. Ore bodies were located in dilation space of shear structure where there was the greatest fluid flux. After the emplacement of the rock body, a convex heat field was formed around the rock body. It is one of the main metallogenic forces. The major reason for mineralization is the mobilization, migration and enrichment of ore forming elements induced by shear compressive extensional tectonism. Inclusion gold dominant low grade ores were formed in the early ore forming stage, while high grade ores, which contained fissure gold and polymetallic veinlets, were formed in late ore forming stage.

On a general theory for compressing process and aeroacoustics:linear analysis

Of the three mutually coupled fundamental processes （shearing, compressing, and thermal） in a general fluid motion, only the general formulation for the compress- ing process and a subprocess of it, the subject of aeroacous- tics, as well as their physical coupling with shearing and thermal processes, have so far not reached a consensus. This situation has caused difficulties for various in-depth complex multiprocess flow diagnosis, optimal configuration design, and flow/noise control. As the first step toward the desired formulation in fully nonlinear regime, this paper employs the operator factorization method to revisit the analytic linear theories of the fundamental processes and their decomposi- tion, especially the further splitting of compressing process into acoustic and entropy modes, developed in 1940s-1980s. The flow treated here is small disturbances of a compressible, viscous, and heat-conducting polytropic gas in an unbounded domain with arbitrary source of mass, external body force, and heat addition. Previous results are thereby revised and extended to a complete and unified theory. The theory pro- vides a necessary basis and valuable guidance for developing corresponding nonlinear theory by clarifying certain basic issues, such as the proper choice of characteristic variables of compressing process and the feature of their governing equations.

Characteristics for wind energy and wind turbines by considering vertical wind shear

The probability distributions of wind speeds and the availability of wind turbines were investigated by considering the vertical wind shear. Based on the wind speed data at the standard height observed at a wind farm, the power-law process was used to simulate the wind speeds at a hub height of 60 m. The Weibull and Rayleigh distributions were chosen to express the wind speeds at two different heights. The parameters in the model were estimated via the least square(LS) method and the maximum likelihood estimation(MLE) method, respectively. An adjusted MLE approach was also presented for parameter estimation. The main indices of wind energy characteristics were calculated based on observational wind speed data. A case study based on the data of Hexi area, Gansu Province of China was given. The results show that MLE method generally outperforms LS method for parameter estimation, and Weibull distribution is more appropriate to describe the wind speed at the hub height.

Denoising Method for Shear Probe Signal Based on Wavelet Thresholding

Shear probe works under a tough environment where the turbulence signals to be measured are very weak. The measured turbulence signals often contain a large amount of noise. Due to wide frequency band, noise signals cannot be effectively removed by traditional methods based on Fourier transform. In this paper, a wavelet thresholding denoising method is proposed for turbulence signal processing in that wavelet analysis can be used for multi-resolution analysis and can extract local characteristics of the signals in both time and frequency domains. Turbulence signal denoising process is modeled based on the wavelet theory and characteristics of the turbulence signal. The threshold and decomposition level, as well as the procedure of the turbulence signal denoising, are determined using the wavelet thresholding method. The proposed wavelet thresholding method was validated by turbulence signal denoising of the Western Pacific Ocean trial data. The results show that the propsed method can reduce the noise in the measured signals by shear probes, and the frequency spectrums of the denoised signal correspond well to the Nasmyth spectrum.

Impacts of Disk Rock Sample Geometric Dimensions on Shear Fracture Behavior in a Punch Shear Test

Punch shear tests have been widely used to determine rock shear mechanical properties but without a standard sample geometric dimension suggestion.To investigate the impacts of sample geometric dimensions on shear behaviors in a punch shear test,simulations using Particle Flow Code were carried out.The effects of three geometric dimensions(i.e.,disk diameter,ratio of shear surface diameter to disk diameter,and ratio of disk height to shear surface diameter)were discussed.Variations of shear strength,shear stiffness,and shear dilatancy angles were studied,and the fracture processes and patterns of samples were investigated.Then,normal stress on the shear surface during test was analyzed and a suggested disk geometric dimension was given.Simulation results show that when the ratio of the shear surface diameter to the disk diameter and the ratio of disk height to the shear surface diameter is small enough,the shear strength,shear stiffness,and shear dilatancy angles are extremely sensitive to the three geometric parameters.If the ratio of surface diameter to disk diameter is too large or the ratio of disk height to surface diameter is too small,a part of the sample within the shear surface will fail due to macro tensile cracks,which is characterized by break off.Samples with a greater ratio of disk height to shear surface diameter,namely when the sample is relatively thick,crack from one end to the other while others crack from both ends towards the middle.During test,the actual normal stress on the shear surface is greater than the target value because of the extra compressive stress from the part of sample outside shear surface.

Investigation of the Process Parameters on the Blanking of AISI 304 Stainless Steel by Using Finite Element Method

Blanking is a major process and has a wide range of usage in manufacturing industry. The general concept of blanking seems a simple one but governing parameters are many and have a complex relationship which directly affect the quality of the produced parts （blanks） and also the energy efficiency of the process. The main problem is the lack of prediction capabilities of the effect of these parameters that lead to time, money and labor consuming trial and error procedures in experimental studies. Usage of FEM based programs to simulate blanking to obtain numerical results and observe the shearing mechanism is a cheap and a detailed way for industrial applications. In this study five different clearances （1%, 3%, 5%, 10% and 20%） and three different thicknesses （t = 2 mm, t = 3 mm and t = 4 mm） were used for simulation and experimental studies of the blanking process. Simulations were executed by using the FEM program, Deform 2-D. Investigations were made on the parameters related to crack progression like crack initiation and crack propagation angles, indentation angle, rollover angle and depth and also the related blanking energy values. The results of the present paper are in agreement with the results of experimental studies.

Effects of granulation process variables on the physical properties of dosage forms by combination of experimental design and principal component analysis

The current study was to understand how process variables of high shear wet granulations affect physical properties of granules and tablets. The knowledge gained was intended to be used for Quality-by-Design based process design and optimization. The variables were selected based on the risk assessment as impeller speed, liquid addition rate, and wet massing time. Formulation compositions were kept constant to minimize their influence on granules properties. Multiple linear regression models were built providing understanding of the impact of each variable on granule hardness, Carr’s index, tablet tensile strength, surface mean diameter of granules, and compression behavior. The experimental results showed that the impact of impeller speed was more dominant compared to wet massing time and water addition rate. The results also revealed that quality of granules and tablets could be optimized by adjusting specific process variables(impeller speed 1193 rpm, water spray rate 3.7 ml/min, and wet massing time 2.84 min). Overall desirability was 0.84 suggesting that the response values were closer to the target one. The SEM image of granules showed that spherical and smooth granules produced at higher impeller speed, whereas rough and irregular shape granules at lower speed. Moreover, multivariate data analysis demonstrated that impeller speed and massing time had strong correlation with the granule and tablet properties. In overall, the combined experimental design and principal component analysis approach allowed to better understand the correlation between process variables and granules and tablet attributes.

Analysis of Crack Expansion and Morphology of Cross-Laminated Timber Planar Shear Test

To describe the dynamic cracking process of the CLT vertical layer,the correlation between a load-displacement curve,specimen cracking,and planar shear failure mechanism of the CLT were explored.A three-point bending test and an improved planar shear test are used to evaluate the shear performance of the CLT.In this study,the load-displacement curve is recorded,the experimental part is synchronized with the video,the dynamic process of cracking of the vertical layer is observed and analyzed throughout the test.From the load-displacement curve,the image characteristics of the initial cracking and the sudden increase of the cracking of the specimen are summar-ized.The description results of the whole dynamic process of the CLT vertical layer cracking are analyzed by pla-nar shear strength value,cracking phenomenon,and azimuth angle of cracking surface.The main conclusions show that the three-point bending test and the improved plain shear test can be used to test the plain shear strength of the CLT,with a difference of only 5.7%.The original crack and the new crack expansion account for 18.9%and 81.1%of the main cracking surface,respectively.And the vertical layer of the CLT specimen under three-point bending has three cracking morphologies,such as radial shake,ring shake,neither along with the radial shake nor along with the ring shake.The azimuth angle of the cracking surface of the CLT vertical layer under planar shear is quite consistent with the first main plane azimuth of the vertical layer of the CLT specimens under the three-point bending test and the shearing test.The shape in the cracking direction of the left half-span or the right half-span of the vertical layer of the specimen is similar to the Chinese character eight.

ROCK FRACTURE PROCESS ZONE AND ITS INFLUENCE ON MODEⅡFRACTURE BEHAVIOR

On the basis of that rock material usually has a larger fracture process zone,a new fracture criterion which is different from that of linear elastic fracture theory was presented.On this basis,the fracture behavior and influencing factors under modeⅡor compressive shear loading were investigated.

Analysis of Rainfall Weather Process in Most of China from 3-6 October, 2021

Heavy rain is a common abnormal weather in China, which is prone to major natural disasters such as floods. By using China National Climate Center’s DERF2.0 (the second-generation product of monthly dynamic extended ensemble prediction) models and NCEP (National Centers for Environmental Prediction) data, and using synoptic and dynamic methods and other research methods, the rainfall weather process in most of China from October 3-6, 2021 is analyzed. The results show that: 1) this process had a long duration, large cumulative rainfall and strong extreme. 2) The warm and wet flow and the cold air intersected in the central and western regions of China and Northeast China, which resulted in a regional rainstorm process within ten days. 3) There was a low-level jet moving from Guizhou and Hunan to the south of Northeast China, bringing a lot of water vapor. To sum up, the rainfall process of this round has a certain relationship with the adjustment of atmospheric circulation.

Study on the Shear Effect on Dye Patches Diffused in Wall-Bounded Shear Flow

This paper focuses on the high intensity filaments (dye patches) embedded in dye plumes in a wall-bounded shear flow, to investigate the shear effect on the dye patch distribution. Motivated by the widely concerned inverse estimation of the source location, we try extracting useful information to know the source location from down-stream dye patches. Accordingly, we changed the dye injection location at different distances from the wall and made observations at different downstream (diffusion) distances from the source. The orientation angle and roundness of dye patches were concerned to examine the shear effect and dye patch characteristics. To capture the dye plume images, a planar laser induced fluorescence (PLIF) technique was used. The orientation and roundness of each dye patch were calculated by least-square fitting. The statistics of both the orientation angle and the roundness were compared with those in homogeneous turbulent cases to reveal the shear effect. Different from uniformly-orientated dye patches in the homogeneous flow, larger occurrence probabilities with positive orientation angles of dye patches are observed in wall-bounded shear flow, in particular, when the injection location is near the wall. As with information extraction for the inverse estimation of source location, it is found that the orientation distribution of dye patches is independent of the diffusion distance, but related with the injection location from the wall. While for the homogeneous flow cases, a strong dependence on the diffusion distance is observed in the orientation distribution profiles. As for the roundness, similar aspects are found regarding the dependencies on the injection location in shear flow and on diffusion distance in homogeneous flow.

铁基非晶纳米晶合金带材滚剪加工过程分析

在生产现场采用跟踪统计方法,归纳分析铁基非晶纳米晶合金带材滚剪加工过程以及滚剪刀耐用度、刀具刃磨等问题,统计分析不同宽度滚剪刀的加工情况发现,滚剪刀有效工作时间比率为65%~88%,平均有效工作时间比率为76.1%,有效工作时间不稳定;滚剪刀剪切行程处于3700~4200m之间,平均剪切行程为3839.74m,刀具耐用度存在较大差异,剪切宽度越大滚剪刀耐用度越长;滚剪刀刃磨时刀具径向去除量在80~150μm之间,平均刃磨去除量为106μm,刀具刃磨工艺对刀具耐用度有决定性影响。最后针对滚剪刀磨损检测问题,提出采用声发射信号对滚剪刀状态进行在线检测的技术方案。

牛粪和核桃果枝混合发酵理化特性试验及设备工艺优化

通过鲜牛粪、牛粪与核桃果枝、牛粪核桃果枝加发酵菌剂三个不同配比的堆肥试验,开展牛粪和核桃果枝的化学特性参数试验;同时,参照土壤力学试验方法,对有机肥发酵各阶段的含水率、电导率、硬度、湿密度、抗剪强度等物理特性参数进行试验研究。试验结果表明,三种堆体有机质质量分数、总氮、总磷和总钾质量分数在堆肥初期都有所下降,随后缓慢上升,最后趋于平稳,分别稳定在32%、39%、40%,6.33%、9.48%、9.53%,0.95%、1.26%、1.29%和1.71%、2.59%、2.48%,添加果枝和菌剂的堆肥营养物质损失最少。三个堆体EC值的变化趋势基本一致,逐步升高,随着CO_(2)、NH_(3)的挥发,EC值开始缓慢下降,三个堆体EC值最终分别稳定在5.44ms/cm、5.94ms/cm、5.54ms/cm。3个堆体的湿密度在堆肥过程中都随着堆肥天数的增加总体呈下降趋势,堆肥结束时,三个堆体湿密度分别是0.71g/cm^(3)、0.65g/cm^(3)、0.45g/cm^(3)。