Research on compact manufacturing technology for shape and performance controllability of metallic components can reanze the simplification and high-reliability of manufacturing process on the premise of satisfying th...Research on compact manufacturing technology for shape and performance controllability of metallic components can reanze the simplification and high-reliability of manufacturing process on the premise of satisfying the requirement of macro/micro-structure. It is not only the key paths in improving performance, saving material and energy, and green manufacturing of components used in major equipments, but also the challenging subjects in frontiers of advanced plastic forming. To provide a novel horizon for the manufacturing in the critical components is significant. Focused on the high-performance large-scale components such as bearing rings, flanges, railway wheels, thick-walled pipes, etc, the conventional processes and their developing situations are summarized. The existing problems including multi-pass heating, wasting material and energy, high cost and high-emission are discussed, and the present study unable to meet the manufacturing in high-quality components is also pointed out. Thus, the new techniques related to casting-rolling compound precise forming of rings, compact manufacturing for duplex-metal composite rings, compact manufacturing for railway wheels, and casting-extruding continuous forming of thick-walled pipes are introduced in detail, respectively. The corresponding research contents, such as casting ring blank, hot ring rolling, near solid-state pressure forming, hot extruding, are elaborated. Some findings in through-thickness microstructure evolution and mechanical properties are also presented. The components produced by the new techniques are mainly characterized by fine and homogeneous grains. Moreover, the possible directions for fin＇ther development of those techniques are suggested. Finally, the key scientific problems are first proposed. All of these results and conclusions have reference value and guiding significance for the integrated control of shape and performance in advanced compact manufacturing.展开更多
Due to the complexity of thickness and shape synthetical adjustment system and the difficulties to build a mathematical model,a thickness and shape synthetical adjustment scheme on DC mill based on dynamic nerve-fuzzy...Due to the complexity of thickness and shape synthetical adjustment system and the difficulties to build a mathematical model,a thickness and shape synthetical adjustment scheme on DC mill based on dynamic nerve-fuzzy control was put forward,and a self-organizing fuzzy control model was established.The structure of the network can be optimized dynamically.In the course of studying,the network can automatically adjust its structure based on the specific questions and make its structure the optimal.The input and output of the network are fuzzy sets,and the trained network can complete the composite relation,the fuzzy inference.For decreasing the off-line training time of BP network,the fuzzy sets are encoded.The simulation results indicate that the self-organizing fuzzy control based on dynamic neural network is better than traditional decoupling PID control.展开更多
Transverse thickness difference is an important quality index of non-oriented silicon steel strips. In order to fulfill users＇ accuracy requirements on the transverse thickness of silicon steel and improve the produc...Transverse thickness difference is an important quality index of non-oriented silicon steel strips. In order to fulfill users＇ accuracy requirements on the transverse thickness of silicon steel and improve the production yield, the factors influencing transverse thickness difference were analyzed. Then the work roll shape, control strategy and incoming hot-rolled strips were optimized. Since the optimization measures were implemented in the actual production, the thickness difference of non-oriented silicon steel has been reduced greatly and fulfilled the requirements placed by users. These measures have achieved remarkable effects.展开更多
Due to the complexity of thickness and shape synthetical adjustment system and the difficulties to build a mathematical model, a thickness and shape synthetical adjustment scheme on DC mill based on dynamic nerve-fuzz...Due to the complexity of thickness and shape synthetical adjustment system and the difficulties to build a mathematical model, a thickness and shape synthetical adjustment scheme on DC mill based on dynamic nerve-fuzzy control was put forward, and a self-organizing fuzzy control model was established. The structure of the network can be optimized dynamically. In the course of studying, the network can automatically adjust its structure based on the specific questions and make its structure the optimal. The input and output of the network are fuzzy sets, and the trained network can complete the composite relation, the fuzzy inference. For decreasing the off-line training time of BP network, the fuzzy sets are encoded. The simulation results indicate that the self-organizing fuzzy control based on dynamic neural network is better than traditional decoupling PID control.展开更多
基金Supported by National Natural Science Foundation of China(Grant Nos.51675361,51575371)Key Program of National Natural Science Foundation of China(Grant No.51135007)Key Research Project of Shanxi Province(Grant No.03012015004)
文摘Research on compact manufacturing technology for shape and performance controllability of metallic components can reanze the simplification and high-reliability of manufacturing process on the premise of satisfying the requirement of macro/micro-structure. It is not only the key paths in improving performance, saving material and energy, and green manufacturing of components used in major equipments, but also the challenging subjects in frontiers of advanced plastic forming. To provide a novel horizon for the manufacturing in the critical components is significant. Focused on the high-performance large-scale components such as bearing rings, flanges, railway wheels, thick-walled pipes, etc, the conventional processes and their developing situations are summarized. The existing problems including multi-pass heating, wasting material and energy, high cost and high-emission are discussed, and the present study unable to meet the manufacturing in high-quality components is also pointed out. Thus, the new techniques related to casting-rolling compound precise forming of rings, compact manufacturing for duplex-metal composite rings, compact manufacturing for railway wheels, and casting-extruding continuous forming of thick-walled pipes are introduced in detail, respectively. The corresponding research contents, such as casting ring blank, hot ring rolling, near solid-state pressure forming, hot extruding, are elaborated. Some findings in through-thickness microstructure evolution and mechanical properties are also presented. The components produced by the new techniques are mainly characterized by fine and homogeneous grains. Moreover, the possible directions for fin＇ther development of those techniques are suggested. Finally, the key scientific problems are first proposed. All of these results and conclusions have reference value and guiding significance for the integrated control of shape and performance in advanced compact manufacturing.
文摘Due to the complexity of thickness and shape synthetical adjustment system and the difficulties to build a mathematical model,a thickness and shape synthetical adjustment scheme on DC mill based on dynamic nerve-fuzzy control was put forward,and a self-organizing fuzzy control model was established.The structure of the network can be optimized dynamically.In the course of studying,the network can automatically adjust its structure based on the specific questions and make its structure the optimal.The input and output of the network are fuzzy sets,and the trained network can complete the composite relation,the fuzzy inference.For decreasing the off-line training time of BP network,the fuzzy sets are encoded.The simulation results indicate that the self-organizing fuzzy control based on dynamic neural network is better than traditional decoupling PID control.
文摘Transverse thickness difference is an important quality index of non-oriented silicon steel strips. In order to fulfill users＇ accuracy requirements on the transverse thickness of silicon steel and improve the production yield, the factors influencing transverse thickness difference were analyzed. Then the work roll shape, control strategy and incoming hot-rolled strips were optimized. Since the optimization measures were implemented in the actual production, the thickness difference of non-oriented silicon steel has been reduced greatly and fulfilled the requirements placed by users. These measures have achieved remarkable effects.
基金Sponsored by Scientific and Technological Brainstorm Project for Ninth Five-Year Plan of China(95-528-03-01-03c)Provincial Youth Foundation of Shanxi of China(20011023)
文摘Due to the complexity of thickness and shape synthetical adjustment system and the difficulties to build a mathematical model, a thickness and shape synthetical adjustment scheme on DC mill based on dynamic nerve-fuzzy control was put forward, and a self-organizing fuzzy control model was established. The structure of the network can be optimized dynamically. In the course of studying, the network can automatically adjust its structure based on the specific questions and make its structure the optimal. The input and output of the network are fuzzy sets, and the trained network can complete the composite relation, the fuzzy inference. For decreasing the off-line training time of BP network, the fuzzy sets are encoded. The simulation results indicate that the self-organizing fuzzy control based on dynamic neural network is better than traditional decoupling PID control.
