Mechanical properties and tribological behavior of a novel cast heat resisting copper based alloy are investigated. The corresponding properties of a commercial aluminum bronze C95500 (ASTM B30) are compared with the ...Mechanical properties and tribological behavior of a novel cast heat resisting copper based alloy are investigated. The corresponding properties of a commercial aluminum bronze C95500 (ASTM B30) are compared with the alloy. The results show that the alloy possesses better mechanical properties and tribological behaviors than that of C95500 at elevated temperature. The tensile strength, elongation and hardness at 500℃ are 470MPa, 2.5% and HB220, respectively. The wear rate of the developed alloy at ambient and elevated temperature is about one sixth and one fortieth of that of C95500, respectively. The alloy is very suitable for ma nufacturing heat resisting and wear resisting parts. Major strengthening mechanisms for the alloy are solution strengthening and the second phase strengthening.展开更多
The influence of heat treatment and of thermomechanical processing on the structure and properties of a range of TiAl based alloys has been assessed and in agreement with other reports it has been found that increased...The influence of heat treatment and of thermomechanical processing on the structure and properties of a range of TiAl based alloys has been assessed and in agreement with other reports it has been found that increased refinement of the microstructure leads to improved mechanical strength at room temperature, both for the lamellar and the duplex structures. In the case of alloys cooled rapidly from the alpha phase field the increased refinement in lamellar spacing leads to significant increases in room temperature strength but thermomechanical processing can lead to far greater increases. The origin of this increase in strength in samples with a lamellar structure has been assessed in terms of the ability of dislocations to cross gamma/gamma and gamma/alpha 2 lamellar interfaces. It was concluded that the alpha 2 gamma interfaces and the alpha itself are important factors in strengthening the lamellar alloys. The stability of the various structures developed either by appropriate heat treatments or by thermomechanical processing has been investigated by exposing samples for a range of times at temperatures between 700 and 1 000 ℃. It has been found that the yield strength and the ultimate tensile strength generally decreased by about 20% during high temperature exposure at 700 ℃ for 3 000 h. The detailed behaviour on exposure at 700 ℃ has been found to be a function of alloy composition, with complex precipitates being formed in some alloys, but in all cases the amount of alpha 2 decreased with increased heat treatment time. It has been found that during exposure the alpha 2 lamellae decomposed to gamma phase by a mechanism that can involve the formation of thin gamma lamellae within the original alpha 2 lamellae.展开更多
The microstructure and its effects on the high temperature mechanical behavior of Cu-2.7%Al_2O_3 (volume fraction) dispersion strengthened copper (ADSC) alloy were investigated. The results indicate that fine alum...The microstructure and its effects on the high temperature mechanical behavior of Cu-2.7%Al_2O_3 (volume fraction) dispersion strengthened copper (ADSC) alloy were investigated. The results indicate that fine alumina particles are uniformly distributed in the copper matrix, while a few coarse ones are distributed on the grain boundaries. Tensile tests results show that Hall-Petch mechanism is the main contribution to the yield strength of ADSC alloy at room temperature. Its high temperature strength is attributed to the strong pinning effects of alumina particles on the grain and sub-grain boundaries with dislocations. The ultimate tensile strength can reach 237 MPa and the corresponding yield strength reaches 226 MPa at 700℃. Tensile fracture morphology indicates that the ADSC alloy shows brittleness at elevated temperatures. Creep tests results demonstrate that the steady state creep rates at 400 ℃ are lower than those at 700 ℃. The stress exponents at 400 ℃ and 700℃ are 7 and 5, respectively, and the creep strain rates of the ADSC alloy are controlled by dislocation core diffusion and lattice diffusion.展开更多
Nano-sized silicon carbide(SiC:0wt%,1wt%,2wt%,4wt%,and 8wt%)reinforced copper(Cu)matrix nanocomposites were manufactured,pressed,and sintered at 775 and 875℃in an argon atmosphere.X-ray diffraction(XRD)and scanning e...Nano-sized silicon carbide(SiC:0wt%,1wt%,2wt%,4wt%,and 8wt%)reinforced copper(Cu)matrix nanocomposites were manufactured,pressed,and sintered at 775 and 875℃in an argon atmosphere.X-ray diffraction(XRD)and scanning electron microscopy were performed to characterize the microstructural evolution.The density,thermal expansion,mechanical,and electrical properties were studied.XRD analyses showed that with increasing SiC content,the microstrain and dislocation density increased,while the crystal size decreased.The coefficient of thermal expansion(CTE)of the nanocomposites was less than that of the Cu matrix.The improvement in the CTE with increasing sintering temperature may be because of densification of the microstructure.Moreover,the mechanical properties of these nanocomposites showed noticeable enhancements with the addition of SiC and sintering temperatures,where the microhardness and apparent strengthening efficiency of nanocomposites containing 8wt%SiC and sintered at 875℃were 958.7 MPa and 1.07 vol%^(−1),respectively.The electrical conductivity of the sample slightly decreased with additional SiC and increased with sintering temperature.The prepared Cu/SiC nanocomposites possessed good electrical conductivity,high thermal stability,and excellent mechanical properties.展开更多
Mechanical properties, for example the elastic modulus, yield stress and ultimate tensile stress, of the rapidly solidified (RS) Al Ti alloy after thermal exposure have been investigated using an Instron tensile test ...Mechanical properties, for example the elastic modulus, yield stress and ultimate tensile stress, of the rapidly solidified (RS) Al Ti alloy after thermal exposure have been investigated using an Instron tensile test machine at a strain rate of 1.5×10 -4 s -1 . The results show that the elastic modulus of the Al Ti alloy increases with increasing Ti concentration, which can be predicted with Halpin Tsai equation, Eshelby method and hereby re modified shear lag model; the yield strength and the ultimate tensile stress increase with increasing volume fraction and decreasing particle size of the Al 3Ti and fine grain strengthening is suggested to be the main operative strengthening mechanism.展开更多
This work concerns the structural evolution of Cu70Nb20Al10(at%) alloy processed by mechanical alloying using a planetary ball mill in air atmosphere for different times(4 to 200 h). The morphological, structural, mic...This work concerns the structural evolution of Cu70Nb20Al10(at%) alloy processed by mechanical alloying using a planetary ball mill in air atmosphere for different times(4 to 200 h). The morphological, structural, microstructural, and thermal behaviors of the alloy were investigated by scanning electron microscopy, energy-dispersive spectroscopy, X-ray diffraction, and differential scanning calorimetry. X-ray diffraction patterns were examined using the Rietveld refinement technique with the help of the MAUD software. A disordered FCC-Cu(Nb,Al) solid solution was formed after 8 h of milling. The crystallite size, microstrain, and lattice parameter were determined by the Rietveld method. With increasing milling time, the crystallite size of the final product-ternary-phase FCC-Cu(Nb,Al)-is refined to the nanometer scale, reaching 12 nm after 200 h. This crystallographic structure combines good mechanical strength and good ductility. An increase in microstrain and partial oxidation were also observed with increasing milling time.展开更多
Magnesium powders were mechanically alloyed with SiO2 powder particles having different particle sizes using nigh-energy ball milling techniques under Ar atmosphere for 1 h. The powders were consolidated with cold pre...Magnesium powders were mechanically alloyed with SiO2 powder particles having different particle sizes using nigh-energy ball milling techniques under Ar atmosphere for 1 h. The powders were consolidated with cold pressing under 560 MPa. They were then sintered at 550℃ for 45 min under Ar atmosphere. The composites obtained on the Mg-SiO2 system were investigated using the Archimedes principle, a differential scanning calorimeter, X-ray diffraction, optic microscopy, and scanning electron microscopy. For the mechanically alloyed powders, the solid-state reaction of the synthesis of Mg2Si and MgO progressed further during sintering of the materials. The results showed that the strengthening mechanisms were dependent on dispersion hardening of fine Mg2Si and MgO particulates dispersed homogeneously in the matrix. Mg-展开更多
文摘Mechanical properties and tribological behavior of a novel cast heat resisting copper based alloy are investigated. The corresponding properties of a commercial aluminum bronze C95500 (ASTM B30) are compared with the alloy. The results show that the alloy possesses better mechanical properties and tribological behaviors than that of C95500 at elevated temperature. The tensile strength, elongation and hardness at 500℃ are 470MPa, 2.5% and HB220, respectively. The wear rate of the developed alloy at ambient and elevated temperature is about one sixth and one fortieth of that of C95500, respectively. The alloy is very suitable for ma nufacturing heat resisting and wear resisting parts. Major strengthening mechanisms for the alloy are solution strengthening and the second phase strengthening.
文摘The influence of heat treatment and of thermomechanical processing on the structure and properties of a range of TiAl based alloys has been assessed and in agreement with other reports it has been found that increased refinement of the microstructure leads to improved mechanical strength at room temperature, both for the lamellar and the duplex structures. In the case of alloys cooled rapidly from the alpha phase field the increased refinement in lamellar spacing leads to significant increases in room temperature strength but thermomechanical processing can lead to far greater increases. The origin of this increase in strength in samples with a lamellar structure has been assessed in terms of the ability of dislocations to cross gamma/gamma and gamma/alpha 2 lamellar interfaces. It was concluded that the alpha 2 gamma interfaces and the alpha itself are important factors in strengthening the lamellar alloys. The stability of the various structures developed either by appropriate heat treatments or by thermomechanical processing has been investigated by exposing samples for a range of times at temperatures between 700 and 1 000 ℃. It has been found that the yield strength and the ultimate tensile strength generally decreased by about 20% during high temperature exposure at 700 ℃ for 3 000 h. The detailed behaviour on exposure at 700 ℃ has been found to be a function of alloy composition, with complex precipitates being formed in some alloys, but in all cases the amount of alpha 2 decreased with increased heat treatment time. It has been found that during exposure the alpha 2 lamellae decomposed to gamma phase by a mechanism that can involve the formation of thin gamma lamellae within the original alpha 2 lamellae.
基金Project(51271203)supported by the National Natural Science Foundation of Chinathe PPP project between the CSC(China Scholarship Council)and the DAAD(German Academic Exchange Service)+2 种基金Project(11JJ2025)supported by Hunan Provincial Natural Science Foundation of ChinaProject(YSZN2013CL06)supported by the Nonferrous Metals Science Foundation of HNG-CSUProject supported by the Aid program for Science Technology Innovative Research Team in Higher Educational Institutions of Hunan Province,China
文摘The microstructure and its effects on the high temperature mechanical behavior of Cu-2.7%Al_2O_3 (volume fraction) dispersion strengthened copper (ADSC) alloy were investigated. The results indicate that fine alumina particles are uniformly distributed in the copper matrix, while a few coarse ones are distributed on the grain boundaries. Tensile tests results show that Hall-Petch mechanism is the main contribution to the yield strength of ADSC alloy at room temperature. Its high temperature strength is attributed to the strong pinning effects of alumina particles on the grain and sub-grain boundaries with dislocations. The ultimate tensile strength can reach 237 MPa and the corresponding yield strength reaches 226 MPa at 700℃. Tensile fracture morphology indicates that the ADSC alloy shows brittleness at elevated temperatures. Creep tests results demonstrate that the steady state creep rates at 400 ℃ are lower than those at 700 ℃. The stress exponents at 400 ℃ and 700℃ are 7 and 5, respectively, and the creep strain rates of the ADSC alloy are controlled by dislocation core diffusion and lattice diffusion.
基金the Deanship of Scientific Research(DSR)King Abdulaziz University,Jeddah,Saudi Arabia under grant No.(G:30-135-1441).The authors therefore acknowledge with thanks DSR for the technical and financial support.
文摘Nano-sized silicon carbide(SiC:0wt%,1wt%,2wt%,4wt%,and 8wt%)reinforced copper(Cu)matrix nanocomposites were manufactured,pressed,and sintered at 775 and 875℃in an argon atmosphere.X-ray diffraction(XRD)and scanning electron microscopy were performed to characterize the microstructural evolution.The density,thermal expansion,mechanical,and electrical properties were studied.XRD analyses showed that with increasing SiC content,the microstrain and dislocation density increased,while the crystal size decreased.The coefficient of thermal expansion(CTE)of the nanocomposites was less than that of the Cu matrix.The improvement in the CTE with increasing sintering temperature may be because of densification of the microstructure.Moreover,the mechanical properties of these nanocomposites showed noticeable enhancements with the addition of SiC and sintering temperatures,where the microhardness and apparent strengthening efficiency of nanocomposites containing 8wt%SiC and sintered at 875℃were 958.7 MPa and 1.07 vol%^(−1),respectively.The electrical conductivity of the sample slightly decreased with additional SiC and increased with sintering temperature.The prepared Cu/SiC nanocomposites possessed good electrical conductivity,high thermal stability,and excellent mechanical properties.
文摘Mechanical properties, for example the elastic modulus, yield stress and ultimate tensile stress, of the rapidly solidified (RS) Al Ti alloy after thermal exposure have been investigated using an Instron tensile test machine at a strain rate of 1.5×10 -4 s -1 . The results show that the elastic modulus of the Al Ti alloy increases with increasing Ti concentration, which can be predicted with Halpin Tsai equation, Eshelby method and hereby re modified shear lag model; the yield strength and the ultimate tensile stress increase with increasing volume fraction and decreasing particle size of the Al 3Ti and fine grain strengthening is suggested to be the main operative strengthening mechanism.
文摘This work concerns the structural evolution of Cu70Nb20Al10(at%) alloy processed by mechanical alloying using a planetary ball mill in air atmosphere for different times(4 to 200 h). The morphological, structural, microstructural, and thermal behaviors of the alloy were investigated by scanning electron microscopy, energy-dispersive spectroscopy, X-ray diffraction, and differential scanning calorimetry. X-ray diffraction patterns were examined using the Rietveld refinement technique with the help of the MAUD software. A disordered FCC-Cu(Nb,Al) solid solution was formed after 8 h of milling. The crystallite size, microstrain, and lattice parameter were determined by the Rietveld method. With increasing milling time, the crystallite size of the final product-ternary-phase FCC-Cu(Nb,Al)-is refined to the nanometer scale, reaching 12 nm after 200 h. This crystallographic structure combines good mechanical strength and good ductility. An increase in microstrain and partial oxidation were also observed with increasing milling time.
文摘Magnesium powders were mechanically alloyed with SiO2 powder particles having different particle sizes using nigh-energy ball milling techniques under Ar atmosphere for 1 h. The powders were consolidated with cold pressing under 560 MPa. They were then sintered at 550℃ for 45 min under Ar atmosphere. The composites obtained on the Mg-SiO2 system were investigated using the Archimedes principle, a differential scanning calorimeter, X-ray diffraction, optic microscopy, and scanning electron microscopy. For the mechanically alloyed powders, the solid-state reaction of the synthesis of Mg2Si and MgO progressed further during sintering of the materials. The results showed that the strengthening mechanisms were dependent on dispersion hardening of fine Mg2Si and MgO particulates dispersed homogeneously in the matrix. Mg-