Template synthesis of copper azide primary explosive through Cu2O@HKUST-1 core-shell composite prepared by “bottle around ship” method

Copper azide(CA), as a primary explosive with high energy density, has not been practically used so far because of its high electrostatic sensitivity. The Cu2O@HKUST-1 core-shell structure hybrid material was synthesized by the “bottle around ship” methodology in this research by regulating the dissolution rate of Cu2O and the generation rate of metal-organic framework(MOF) materials. Cu2O@HKUST-1 was carbonized to form a Cu O@porous carbon(CuO@PC) composite material. CuO@PC was synthesized into a copper azide(CA) @PC composite energetic material through a gas-solid phase in-situ azidation reaction.CA is encapsulated in PC framework, which acts as a nanoscale Faraday cage, and its excellent electrical conductivity prevents electrostatic charges from accumulating on the energetic material’s surface. The CA@PC composite energetic material has a CA content of 89.6%, and its electrostatic safety is nearly 30times that of pure CA(1.47 mJ compared to 0.05 mJ). CA@PC delivers an outstanding balance of safety and energy density compared to similar materials.

Synthesis of steel slag ceramics: chemical composition and crystalline phases of raw materials

Two types of porcelain tiles with steel slag as the main raw material （steel slag ceramics） were synthesized based on the CaO-A1203-SiO2 and CaO--MgO-SiO2 systems, and their bending strengths up to 53.47 MPa and 99.84 MPa, respectively, were obtained. The presence of anorthite, a-quartz, magnetite, and pyroxene crystals （augite and diopside） in the steel slag ceramics were very different from the composition of traditional ceramics. X-ray diffraction （XRD） and electron probe X-ray microanalysis （EPMA） results illustrated that the addition of steel slag reduced the temperature of extensive liquid generation and further decreased the firing temperature. The considerable contents of glass-modifying oxide liquids with rather low viscosities at high temperature in the steel slag ceramic adobes promoted element diffusion and crystallization. The results of this study demonstrated a new approach for extensive and effective recycling of steel slag.

High strength bimetallic composite material fabricated by electroslag casting and characteristics of its composite interface

Bimetallic composite material of bainitic steel and PD3 steel was produced with electroslag casting process, and element distribution of its composite interface was investigated by theoretical calculation and energy dispersive spectrometer(EDS). Results show that the tensile strength(1,450 MPa), hardness(HRC 41-47) and impact toughness(94.7J·cm^(-2)) of bainitic steel were comparatively high, while its elongation was slightly low(4.0%). Tensile strength(1,100 MPa), hardness(>HRC 31) and elongation(7.72%) of the interface were also relatively high, but its impact toughness was low at 20.4 J·cm^(-2). Results of theoretical calculation of the element distribution in the interface region were basically consistent with that of EDS. Therefore, electroslag casting is a practical process to produce bimetallic composite material of bainitic steel and PD3 steel, and theoretical calculation also is a feasible method to study element distribution of their interface.

Thermodynamic analysis and formula optimization of steel slag-based ceramic materials by FACTsage software

Using steel slag as a main raw material of ceramics is considered as a high value-added way. However, the relationship among the initial composition, ceramic microstructure, and macroscopic properties requires further study. In this paper, a series of ceramics with different slag ratios （0-70wt%） were designed, and the software FACTsage was introduced to simulate the formation of crystalline phases. The simulation results indicate that mullite is generated but drastically reduced at the slag ratios of 0-25wt%, and anorthite is the dominant crystalline phase in the slag content of 25wt%-45wt%. When the slag ratio is above 45wt%, pyroxene is generated more than anorthite. This is because increasing magnesium can promote the formation of pyroxene. Then, the formula with a slag content of 40wt% was selected and optimized. X-ray diffraction results were good consistent with the simulation results. Finally, the water absorption and bending strength of optimized samples were measured.

Electrochemical behavior of different shelled microcapsule composite copper coatings

Copper/liquid microcapsule composite coatings with polyvinyl alcohol （PVA）, gelatin or methyl cellulose （MC） as shell materials were prepared by electrodeposition. The influence of shell materials on the corrosion resistance of the composite coatings in 0.1 M H2SO4 was investigated by means of electrochemical techniques, scanning electron microscopy （SEM）, and energy dispersion spectrometry （EDS）. The results show that the participation of microcapsules can enhance the corrosion resistance of the composite coatings compared with the traditional copper layer. Based on the analysis of electrochemical test results, the release ways of microcapsules were deduced. Gelatin and MC as the shell materials of microcapsules are easy to release quickly in the composite coating. On the contrary, the releasing speed of PVA microcapsules is relatively slow due to their characteristics.

Influence of Tungsten and Cobalt Contents on the Microstructure Changes and Fracture Behavior of New Carbon-Free Steel-alloy Composites

The ever increasing demand for steel materials that have good combinations between strength and toughness urged all researchers working in the field of material science to find new alloys that can approach that requirement.Unfortunately strength and toughness of materials are always counter acting properties.However,carbon contents in the steel define to a great extent its strength and toughness.In this research an effort is paid to produce steel alloy composites that can give higher strength together with good toughness without alloying with carbon.The mechanism of strengthening in Iron-Cobalt-Tungsten composite alloys with variations in Co and W contents is investigated.The fracture toughness and hardness,are measured for all alloy composites under investigation.The changes in microstructures after heat treatment are emphasized using metallurgical microscopy and SEM-aided with EDX analyzing unit.

Microstructure and properties of composite of stainless steel and partially stabilized zirconia

To fabricate the metal-ceramics multi-layer hollow functionally gradient materials(FGMs) that might meet the requirement of repeated service and long working time of high temperature burners, such as spacecraft engine, the microstructure and properties of composite of stainless steel and partially stabilized zirconia were investigated. Samples of different proportions of stainless steel to partially yttria-stabilized zirconia were fabricated by powder extrusion and sintering method. Shrinkage, relative density, microstructure, micro-Vickers hardness, compression strength, bending strength, fractography morphology and electrical resistivity of sintered samples with different proportions of stainless steel were measured. The results show that threshold of metallic matrix composite(MMC) is approximately equal to 60%(volume fraction) stainless steel. The samples with 0 to 50%(volume fraction) stainless steel indicate ceramic brittleness and non-cutability, and the samples with 70% to 100%(volume fraction) stainless steel indicate metallic plasticity and cutability.

Interfacial microstructure and properties of diamond/Cu-xCr composites for electronic packaging applications

Diamond/Cu-xCr composites were fabricated by pressure infiltration process.The thermal conductivities of diamond/Cu-xCr（x = 0.1,0.5,0.8） composites were above 650 W/mK,higher than that of diamond/Cu composites.The tensile strengths ranged from 186 to 225 MPa,and the bonding strengths ranged from 400 to 525 MPa.Influences of Cr element on the thermo-physical properties and interface structures were analyzed.The intermediate layer was confirmed as Cr3C2 and the amount of Cr3C2 increased with the increase of Cr concentration in Cu-xCr alloys.When the Cr concentration was up to 0.5 wt.%,the content of the Cr3C2 layer was constant.As the thickness of the Cr3C2 layer became larger,the composites showed a lower thermal conductivity but higher mechanical properties.The coefficients of thermal expansion（CTE） of diamond/Cu-xCr（x = 0.1,0.5,0.8） composites were in good agreement with the predictions of the Kerner＇ model.

Microstructural characterization of Cu/Al composites and effect of cooling rate at the Cu/Al interfacial region

Cu/Al composites are of vital importance in industrial applications because of their numerous advantages. The influence of bond-ing temperature and cooling rate on the microstructure and morphology of Cu/Al composites was investigated in this paper. The interfacial morphology and constituent phases at the Cu/Al interface were analyzed by optical microscopy and field-emission scanning electron mi-croscopy equipped with energy-dispersive X-ray spectroscopy. The results indicate that effective Cu-Al bonding requires a higher bonding temperature to facilitate interdiffusion between the two metals. The microstructural characteristics are associated with various bonding tem-peratures, which impact the driving force of interdiffusion. It is observed that cooling rate exerts a significant influence on the morphology and amount of the intermetallic compounds at the interfacial region. Meanwhile, microhardness measurements show that hardness varies with the bonding temperature and rate of cooling.

Fabrication and Microstructure of W/Cu Functionally Graded Material

W/Cu functionally gradient material (FGM) has excellent mechanical properties since it can effectively relax interlayer thermal stresses caused by the mismatch between their thermal expansion coefficients. W/Cu FGM combines the advantages of tungsten such as high melting point and service strength, with heat conductivity and plasticity of copper at room temperature. Thus it demonstrates satisfactory heat corrosion and thermal shock resistance and will be a promising candidate as divertor component in thermonuclear device. Owing to the dramatic difference of melting point between tungsten and copper, conventional processes meet great difficulties in fabricating this kind of FGMs. A new approach termed graded sintering under ultra-high pressure (GSUHP) is proposed, with which a near 96% relative density of W/Cu FGM that contains a full distribution spectrum (0-100%W) has been successfully fabricated. Suitable amount of transition metals (such as nickel, zirconium, vanadium) is employed as additives to activate tungsten's sintering, enhance phase wettability and bonding strength between W and Cu. Densification effects of different layer of FGM were investigated. Microstructure morphology and interface elements distribution were observed and analyzed. The thermal shock performance of W/Cu FGM was also preliminarily tested.

Researches for higher electrical conductivity copper-based materials

Copper and copper-based materials are widely used in power electronics,auto-mobiles,mechanical manufacturing and high-tech manufacturing fields such as aerospace,telecommunications and integrated circuits owing to their compre-hensive advantages in mechanical,electrical conductivity and processing prop-erties.With the rapid development of technology,many emerging technical fields have introduced more challenging requirements for the electrical conductivity of copper.This article reviews the research status of high-conductivity copper-based materials and introduces three methods to improve electrical conductivity,including purification,alloying and addition of nanocarbon materials.We sum-marise the advantages,disadvantages and future development trends of methods for improving copper conductivity.The key to producing high-conductivity copper-based materials is development of low-cost,continuous and stable processes.

Lead isotopic composition and lead source of the Tongchanghe basalt-type native copper-chalcocite deposit in Ninglang , western Yunnan , China

The Tongchanghe native copper-chalcocite deposit at Ninglang occurs in low-Ti basalts of western Yunnan, and the mode of fault-filling & metasomatism metallogenesis indicates that this deposit is of late-stage hydrothermal origin. This makes it more complicated to define the source of ore-forming materials. This paper introduces the Pb isotope data of Himalayan alkali-rich porphyries, regional Early-Middle Proterozoic metamorphic rock basement and various types of rocks of the mining district in western Yunnan with an attempt to constrain the origin of the Tongchanghe native copper-chalcocite deposit at Ninglang. The results showed that the ores are relatively homogeneous in Pb isotopic composition, implying a simple ore-forming material source. The three sets of Pb isotopic ratios in the Himalayan alkali-rich porphyries are all higher than those of the ores; the regional basement metamorphic rocks show a wide range of variations in Pb isotopic ratio, quite different from the isotopic composition of ore lead; the Pb isotopic composition of the Triassic sedimentary rocks and mudstone and siltstone interbeds in the Late Permian Heinishao Formation (corresponding to the forth cycle of basaltic eruption) in the mining district has the characteristics of radiogenic lead and is significantly different from the isotopic composition of ore lead; like the ores, the Emeishan basalts in the mining district and those regionally distributed possess the same Pb isotopic composition, showing a complete overlap with respect to their distribution range. From the above, the possibilities can be ruled out that the ore-forming materials of the Tongchanghe deposit were derived from the basement, a variety of Himalayan magmatic activities, etc. It is thereby defined that the ore-forming materials were derived largely from the Emeishan basalts. From the data available it is deduced that the native cupper-chalcocite-type metallogenesis that occurred in the Emeishan basalt-distributed area has the same metal source as the Tongchanghe deposit.

RESEARCH ON THE HIGH PERFORMANCE COMPOSITE ROAD CONCRETE

Ordinary concrete presents short service life when used for building and repairing high-grade road with heavy traffic due to its large brittleness, poor bending flexibility and serious shrinkage on drying. In this paper, a new kind of high performance concrete has been designed by means of combination of organic, inorganic material as well as metal material. The research and application have shown that this new concrete can significantly counteract the deficiency of ordinary concrete and give excellent mechanical properties and pavement performances. The application of this new kind of concrete is of great social and economic significance.

SUPER-THIN COATING MATERIAL FOR HIGH-GRADE HIGHWAY

The road surface of cement concrete in highway is easily cracked and even destroyed due to inhomogeneous subsiding of the road foundation. In this work, a super-thin-coating material is prepared in order to repair the destroyed thin road surface, in which polymers and steel-fiber are added into ordinary concrete to form a steel fiber reinforced polymer-cement-based composite, the composite was successfully used to repair road surface. Microstructure and mechanical properties of the composites are measured and analyzed.

增强体表面改性在高导热金属基复合材料中的应用

随着电子技术的高速发展和电子器件的更新换代,电子封装材料的性能需求越来越高。金属基复合材料,尤其是铝基和铜基复合材料具有高导热、低膨胀、高稳定性等特点,是具有广阔应用前景的电子封装材料。然而,金刚石、石墨烯、硅等增强体与基体的润湿性差,或者在高温下与基体发生有害的界面反应,限制了此类高导热金属基复合材料的开发和应用。本文简述了金属基复合材料的界面研究进展,结合影响金属基复合材料界面结合的因素,提出了几种改善界面结合的方法。增强体表面改性是改善金属基复合材料界面的重要途径之一,常用工艺有磁控溅射法、化学气相沉积法、溶胶凝胶法、化学镀法等;最后,对增强体表面改性在高热导金属基复合材料中的应用进行分析和展望。

GFRP布无损加固输电铁塔角钢受力性能研究

针对现役输电铁塔在覆冰、风荷载、边坡变形等作用下可能存在承载力不足的问题,研究玻璃纤维增强复合材料(GFRP)布无损加固铁塔角钢的受力性能。首先,利用文献中的物理试验对加固钢材数值试验方法进行验证;其次,以铁塔角钢为研究对象,基于验证的数值试验方法建立72组有限元分析模型,探讨长细比、GFRP布粘贴层数、粘贴长度等因素对角钢极限承载力的影响;最后,推导并改进GFRP布角钢复合构件理论承载力计算方法。结果表明:不同长细比对构件极限承载力影响较大,当角钢长细比大于70时,加固后的承载力提升不明显;增加GFRP布粘贴层数,角钢承载力大幅提升,粘贴8层GFRP布的承载力提升率最高达41.03%;柱中GFRP布粘贴长度为75%与粘贴长度为100%的角钢极限承载力相比提升不大,仅为0.27%~2.10%;对推导的GFRP布角钢复合构件理论承载力计算方法引入修正系数后,数值试验与理论计算值相对误差缩小至-2.70%~1.77%,有效提升理论解计算精度。在对现役铁塔加固时,只需对角钢全长的75%粘贴6~8层GFRP布进行加固,且对于长细比λ≤70的角钢加固效果更好。

铜/钢爆炸焊接复合界面的显微组织及晶粒结构演化机理

采用光滑粒子仿真、先进表征和理论分析相结合的方法,对铜/钢复合材料爆炸焊接过程中的界面瞬态行为进行深入研究,并详细阐述其显微组织演化机制。根据仿真数据重构波形完整的演化过程,并揭示各种界面特征的形成机制。多尺度EBSD分析表明,界面附近区域呈多样性的晶粒结构,其演化机制主要受塑性流动、动态再结晶和凝固形核三个过程的控制。最后,通过纳米压痕实验建立晶粒结构与力学性能之间的关系。

铜复合金属材料抗菌特性试验研究

文章将大肠埃希氏菌作为试验菌种,采用平板计数法评价铜及铜复合金属材料的抗菌性能。试验中,将适宜稀释度的菌悬液分别滴加在空白样本(聚乙烯片)和实验样本(白铜片、磷铜片和铍青铜片)上接触培养一段时间,洗脱后将洗脱液涂布于平板上进行培养,并进行菌落计数,以研究铜合金材料的抗菌特性,探索铜合金抗菌材料在诸多领域的深入应用。结果表明,接触白铜、磷铜、铍青铜3种材料24 h,稀释10~5倍的菌液培养24 h后基本无菌落生长。试验结果显示,铜合金材料的平均抗菌率R≥99%,且材料中起主要抗菌作用的成分是铜。铜合金材料的抗菌率与纯铜材料的抗菌率相近,且结果均符合Ⅰ级抗细菌率标准,所以判断这三类铜合金材料均具有强抗菌效果。

爆炸焊接铜/钢复合管界面组织表征与性能研究

为了研究应用于压力容器的管道或承压部件的铜/钢双金属复合管材料中晶粒存在形式和力学性能之间的关系,通过爆炸焊技术获得了T2铜/316L不锈钢复合管,并对其界面形貌与微观组织进行分析。结果表明,T2铜/316L不锈钢复合管结合界面处呈现平直界面和周期性波状界面,波形结合区域的平均波长203μm、波高58μm。复合管结合界面两侧的元素发生互扩散,扩散层厚度为1μm。界面处Fe侧晶粒尺寸较小,随着结合界面距离的增加晶粒尺寸逐渐变大。通过纳米压痕试验发现,波峰处界面的纳米压痕结果达到了3.16 GPa,波谷处的纳米压痕结果达到了2.44 GPa,同时波峰处界面附近区域的纳米压痕结果均高于波谷处,Fe侧纳米压痕结果均高于Cu侧。纳米压痕试验获得的力学性能分布规律和微观组织的分布规律相一致。