Microstructural evolution and strengthening mechanism of aligned steel fiber cement-based tail backfills exposed to electromagnetic induction

Cemented tailings backfill(CTB)not only boosts mining safety and cuts surface environmental pollution but also recovers ores previously retained as pillars,thereby improving resource utilization.The use of alternative reinforcing products,such as steel fiber(SF),has continuously strengthened CTB into SFCTB.This approach prevents strength decreases over time and reinforces its long-term durability,especially when mining ore in adjacent underground stopes.In this study,various microstructure and strength tests were performed on SFCTB,considering steel fiber ratio and electromagnetic induction strength effects.Lab findings show that combining steel fibers and their distribution dominantly influences the improvement of the fill’s strength.Fill’s strength rises by fiber insertion and has an evident correlation with fiber insertion and magnetic induction strength.When magnetic induction strength is 3×10^(-4) T,peak uniaxial compressive stress reaches 5.73 MPa for a fiber ratio of 2.0vol%.The cracks’expansion mainly started from the specimen’s upper part,which steadily expanded downward by increasing the load until damage occurred.The doping of steel fiber and its directional distribution delayed crack development.When the doping of steel fiber was 2.0vol%,SFCTBs showed excellent ductility characteristics.The energy required for fills to reach destruction increases when steel-fiber insertion and magnetic induction strength increase.This study provides notional references for steel fibers as underground filling additives to enhance the fill’s durability in the course of mining operations.

Mechanical properties and damage evolution characteristics of waste tire steel fiber-modified cemented paste backfill

During the process of constructional backfill mining,the cemented paste backfill(CPB)typically exhibits a high degree of brittleness and limited resistance to failure.In this study,the mechanical and damage evolution characteristics of waste tire steel fiber(WTSF)-modified CPB were studied through uniaxial compression tests,acoustic emission(AE)tests,and scanning electron microscopy(SEM).The results showed that the uniaxial compressive strength(UCS)decreased when the WTSF content was 0.5%,1%,and 1.5%.When the WTSF content reached 1%,the UCS of the modified CPB exhibited a minimal decrease(0.37 MPa)compared to that without WTSF.When the WTSF content was 0.5%,1%,and 1.5%,peak strain of the WTSF-modified CPB increased by 18%,31.33%,and 81.33%,while the elastic modulus decreased by 21.31%,26.21%,and 45.42%,respectively.The addition of WTSF enhances the activity of AE events in the modified CPB,resulting in a slower progression of the entire failure process.After the failure,the modified CPB retained a certain level of load-bearing capacity.Generally,the failure of the CPB was dominated by tensile cracks.After the addition of WTSF,a gradual increase in the proportion of tensile cracks was observed upon loading the modified CPB sample to the pore compaction stage.The three-dimensional localization of AE events showed that the WTSF-modified CPB underwent progressive damage during the loading,and the samples still showed good integrity after failure.Additionally,the response relationship between energy evolution and damage development of WTSF-modified CPB during uniaxial compression was analyzed,and the damage constitutive model of CPB samples with different WTSF contents was constructed.This study provides a theoretical basis for the enhancement of CPB modified by adding WTSF,serving as a valuable reference for the design of CPB constructional backfill.

Effect of Shrinkage Reducing Agent and Steel Fiber on the Fluidity and Cracking Performance of Ultra-High Performance Concrete

Due to the low water-cement ratio of ultra-high-performance concrete(UHPC),fluidity and shrinkage cracking are key aspects determining the performance and durability of this type of concrete.In this study,the effects of different types of cementitious materials,chemical shrinkage-reducing agents(SRA)and steel fiber(SF)were assessed.Compared with M2-UHPC and M3-UHPC,M1-UHPC was found to have better fluidity and shrinkage cracking performance.Moreover,different SRA incorporation methods,dosage and different SF types and aspect ratios were implemented.The incorporation of SRA and SF led to a decrease in the fluidity of UHPC.SRA internal content of 1%(NSRA-1%),SRA external content of 1%(WSRA-1%),STS-0.22 and STE-0.7 decreased the fluidity of UHPC by 3.3%,8.3%,9.2%and 25%,respectively.However,SRA and SF improved the UHPC shrinkage cracking performance.NSRA-1%and STE-0.7 reduced the shrinkage value of UHPC by 40%and 60%,respectively,and increased the crack resistance by 338%and 175%,respectively.In addition,the addition of SF was observed to make the microstructure of UHPC more compact,and the compressive strength and flexural strength of 28 d were increased by 26.9%and 19.9%,respectively.

Effect of Steel Fiber on Concrete’s Compressive Strength

The general goal of this research is to investigate whether steel fiber has a significant “positive” or “negative” influence on concrete compressive strength, as well as the optimal steel fiber ratio that delivers best result. Manually, cement, fine aggregates, coarse aggregates, steel fibers, and water were mixed together properly. A slump test was carried on the mixed concrete. After determining the workability, the mixed concrete was poured into cubes dimension 150 mm × 150 mm × 150 mm and left for 24 hours. After 24 hours, the samples were removed from the mold and placed in a water tank to cure for 7 to 28 days. The cube was tested for compressive and flexural strength in a universal testing machine after the samples had cured for the required 7 - 28 days. This study focuses on how to obtain high strength concrete using with steel fiber in the Conventional mix ratio to enhance concrete strength. Concrete reinforcement using steel fibers alters the characteristics of the concrete, allowing it to withstand fracture and hence improve its mechanical qualities. This study reports on an experimental study that reveals the effect of steel fiber on concrete compressive strength and the optimal steel fiber ratio that produces the best results. Steel fiber reinforcing improved the compressive strength of concrete. The average compressive strength of normal M25 concrete with 0% steel fibers and curing ages of 7 and 28 days was determined to be 22.97 N/mm2 and 25.78 N/mm2, respectively. The steel fibers are then added in various concentrations, such as 1%, 2%, and 3%, with aspect ratios of 70. The compressive strength of concrete with 1%, 2%, and 3% steel fiber with an aspect ratio of 70 was examined at 7 days and found to be 23.96, 24.80, and 26.14 N/mm2 correspondingly.

Experimental and Numerical Analysis of High-Strength Concrete Beams Including Steel Fibers and Large-Particle Recycled Coarse Aggregates

In order to study the performances of high-strength concrete beams including steel fibers and large-particle recycled aggregates,four different beams have been designed,tested experimentally and simulated numerically.As varying parameters,the replacement rates of recycled coarse aggregates and CFRP(carbon fiber reinforced polymer)sheets have been considered.The failure mode of these beams,related load deflection curves,stirrup strain and shear capacity have been determined through monotonic loading tests.The simulations have been conducted using the ABAQUS finite element software.The results show that the shear failure mode of recycled concrete beams is similar to that of ordinary concrete beams.The shear carrying capacity of high-strength concrete beams including steel fibers and large-particle recycled coarse aggregates grows with an increase in the replacement rate of recycled coarse aggregates.Reinforcement with CFRP sheets can significantly improve the beam’s shear carrying capacity and overall resistance to deformation.

Corrosion Behavior of Steel Fibers in Reactive Powder Concrete with High Volume of Mineral Admixtures

The corrosion behavior and the effects of temperature on critical chloride content (Ccrit) of steel fibers in RPC were analyzed by a pH meter, ion chromatography, mercury intrusion porosimetry (MIP), and electrochemical techniques. It was found that the suspension pH value, the chloride binding capacity, and the total porosity of RPC were lower than those of high-performance concrete (HPC). The pore structure of RPC mainly consisted of gel pores. The Ccrit values of steel fibers in RPC and HPC at 20 ℃ were 1% and 2%, respectively. When the temperature reached 50 ℃, the Ccrit value of steel fibers in HPC decreased significantly, whereas it remained unchanged in RPC. The corrosion rate of corroded fibers in both RPC and HPC started to decrease with the rise in temperature.

Mechanical behaviour of fiber-reinforced grout in rock bolt reinforcement

Grouted rock bolts subject to axial loading in the field exhibit various failure modes,among which the most predominant one is the bolt-grout interface failure.Thus,mechanical characterization of the grout is essential for understanding its performance in ground support.To date,few studies have been conducted to characterize the mechanical behaviour of fiber-reinforced grout(FRG)in rock bolt reinforcement.Here we experimentally studied the mechanical behaviour of FRG under uniaxial compression,indirect tension,and direct shear loading conditions.We also conducted a series of pullout tests of rebar bolt encapsulated with different grouts including conventional cementitious grout and FRG.FRG was developed using 15%silica fume(SF)replacement of cement(by weight)and steel fiber to achieve highstrength and crack-resistance to overcome drawbacks of the conventional grout.Two types of steel fibers including straight and wavy steel fibers were further added to enhance the grout quality.The effect of fiber shape and fiber volume proportion on the grout mechanical properties were examined.Our experimental results showed that the addition of SF and steel fiber by 1.5%fiber volume proportion could lead to the highest compressive,tensile,and shear strengths of the grout.The minimum volume of fiber that could improve the mechanical properties of grout was found at 0.5%.The scanning electron microscopy(SEM)analysis demonstrated that steel fibers act as an excellent bridge to prevent the cracks from propagating at the interfacial region and hence to aid in maintaining the integrity of the cementitious grout.Our laboratory pullout tests further confirmed that FRG could prevent the cylindrical grout annulus from radial crack and hence improve the rebar’s load carrying capacity.Therefore,FRG has a potential to be utilized in civil and mining applications where high-strength and crack-resistance support is required.

Bond-Slip Behavior of Steel Bar and Recycled Steel Fibre-Reinforced Concrete

Recycled steel fiber reinforced concrete is an innovative construction material that offers exceptional mechanical properties and durability.It is considered a sustainable material due to its low carbon footprint and environmental friendly characteristics.This study examines the key influencing factors that affect the behavior of this material,such as the steel fiber volume ratio,recycled aggregate replacement rate,concrete strength grade,anchorage length,and stirrup constraint.The study investigates the bond failure morphology,bond-slip,and bond strength constitutive relationship of steel fiber recycled concrete.The results show that the addition of steel fibers at 0.5%,1.0%,and 1.5%volume ratios can improve the ultimate bond strength of pull-out specimens by 9.05%,6.94%,and 5.52%,respectively.The replacement rate of recycled aggregate has minimal effect on the typical bond strength of pull-out specimens.However,the ultimate bond strengths of pull-out specimens with concrete strength grades C45 and C60 have improved compared to those with C30 grade.The specimens with longer anchorage lengths exhibit lower ultimate bond strength,with a reduction of 33.19%and 46.37%for anchorage lengths of 5D and 7D,respectively,compared to those without stirrups.Stirrup restraint of 1φ8 and 2φ8 improves the ultimate bond strength by 5.29%and 6.90%,respectively.Steel fibers have a significant effect on the behavior of concrete after it cracks,especially during the stable expansion stage,crack instability expansion stage,and failure stage.

Research on Copper Removal from Composite Wires of Copper-Stainless Steel Fibers

A method of copper removal from composite wires of copper stainless steel fibers by means of sulfuric acid solution with hydrogen dioxide is described. After removing copper, the stainless steel fibers remain smooth and uniform, keep high strength and are arranged in order. The copper sulfate with 5 H 2O (CuSO 4 5H 2O) can be crystallized directly from the reaction solution.

Effects of Steel Fibers and Iron Filings on Thermal and Mechanical Properties of Concrete for Energy Storage Application

An experimental study on the thermal properties of iron filings and steel-fiber-reinforced concrete for solar/thermal energy storage application is presented in this report. It takes into account the results of measurements of thermal conductivity, thermal resistivity, thermal diffusivity and the results of compressive strength, density as well as energy storage capacity calculated from the knowledge of the above measured parameters. The experimental testing method is described as well: based upon the linear heat source theory, it requires the use of a special probe to be inserted into the sample. The experimentation was forwarded to test concrete aggregate mixtures with three different sizes and same quantity of steel fibers;two different quantities of iron filings and one plain concrete. The measurements were carried out from the pouring time of cubic samples and were ended up when hardened conditions were achieved. The results indicate that the steel fibers and iron filings have influence on the thermal and mechanical properties of the concretes tested, thus the iron filings and steel fibers reinforced concrete is suitable for better solar/thermal energy storage due to an increase in storage capacity over plain concrete.

Replacing Stirrups of Self-Compacting Concrete Beams with Steel Fibers

Based on the investigation of fiber influence on workability of self-compacting concrete (SCC), tests were carried out on two series of SCC rectangular simply supported beams, which were made of hooked steel fibers reinforced concrete with or without stirrups, subjected to four-point symmetrically placed vertical loads. The major test variables are steel fiber contents and stirrup ratios. The results indicate that the ultimate load significantly increases with the increase of fiber content; the addition of ...

Shear Strength Evaluation of Concrete Beams Reinforced with BFRP Bars and Steel Fibers without Stirrups

This paper presents experimental and analytical investigations on concrete beams reinforced with basalt fiber reinforced polymer(BFRP)and steel fibers without stirrups.Independent behaviour of BFRP reinforced beams and steel fiber reinforced beams were evaluated and the effect of combining BFRP bars and steel fiber was investigated in detail.It is found that combining s teel fibers with BFRP could change the shear failure of BFRP reinforced beam to flexural failure.Further,the existing analytical models were reviewed and compared to predict the shear strength of both FRP reinforced and steel fiber reinforced beams.Based on the review,the appropriate model was chosen and modified to predict the shear strength of BFRP reinforced beam along with steel fibers.

Post-fire Behavior of Ordinary Concrete Reinforced with Short Steel Fibers

Concrete is a widely used material in civil construction and may be submitted to high working temperatures under various circumstances. Many factors influence the behavior of this material at high temperatures, which usually leads to the evaporation of the hydrated cement. The dehydrated cement undergoes a contraction, simultaneously with the thermal expansion of the inert fraction of the material. As a consequence of these conflicting expansions and contractions, the material cracks and its strength and modulus of elasticity decrease significantly. On the other hand, the addition of short metallic fibers to the material increases its toughness, probably due to its action on the cracking behavior of the composite. It is thus expected that a concrete containing metallic fibers should maintain its original properties even after exposure to elevated temperatures. This paper presents an evaluation of the influence of steel fibers on the microstructure and toughness of concretes submitted to high tenaperatures. The bending behavior, under strain rate control, of concretes with a strength of 30 MPa and containing short steel fibers, submitted to a previous treatment at 500 ℃, was analyzed. It was observed that, after both heat treatments, the addition of metallic fibers to concrete was able to maintain the pseudo-ductility and load-carrying capacity of this composite material.

The Influence of Steel and Basalt Fibers on the Shear and Flexural Capacity of Reinforced Concrete Beams

To improve the shear and flexural capacity of flexural members, the steel and basalt fibers were used in model beams tested under flexure. Three series of single span free supported model beams were prepared from SFRC （steel fiber reinforced concrete） with longitudinal steel reinforcement （steel ratio of 1.2 %） and varied spacing of steel stirrups and they were tested till failure. Another three series of BFRC （basalt fiber reinforced concrete） double-span model beams with a span of 2 mm~ 1,000 mm and cross section 180 mm ~ 80 mm were tested. During the tests till to the failure the beam reactions, vertical deflections and horizontal strains in concrete were registered, to clarify the range of redistribution of bending moments and shear forces over the span of the beams. Almost all the tested model beams failed in shear, showing visible influence of steel and basalt fibers on the shear capacity of the tested beams. The tests results confirmed that steel and basalt fibers in reinforced concrete beams can partially replace （in certain cases） the traditional steel stirrups calculated for shear.

Mechanical Properties of Layered Steel Fiber and Hybrid Fiber Reinforced Concrete

To explore a new structure form of fiber reinforced concrete, namely, the layered steel fiber and layered hybrid fiber reinforced concrete （LSFRC and LHFRC）, the mechanical properties of LSFRC and LHFRC, such as compressive strength, tensile strength, flexural strength, fatigue and durability were focused on. The experimental results show that LSFRC and LHFRC can improve the flexural strength of concrete by 20%-50%. In the aspect of improving the flexural strength of concrete, adulterant rate has more obvious effect than length/diameter ratio. Double logarithmic fatigue equation considered liveability was founded. The impermeability of LHFRC is superior to LSFRC and plain concrete （C）. However, the porosity of LHFRC is lower than LSFRC and C. The shrinkage of LHFRC at every age is obviously lower than C. The antifreeze durability of LHFRC is also better than C.

Microstructure of Steel Fiber Reinforced Polymer-cement-based Composites

Mercury intrusion porosimetry was used to measure the pore structure of steel fiber reinforced polymer-cement-based composite. The results indicate that the large pore volume decreases by 57. 8% - 51.2% and by 87. 1% - 88% with the addition of steel fibers and polymers respectively. When both steel fibers and polymers are simultaneously added, the large pore volume decreases by 88.3% - 90.1% . As a surface active material , polymer has a favorable water-reduced and forming-film effect, which is contributed to the decrease of the thickness of water film and the improvement of the conglutination between the fibers and the matrix. Polymers could form a microstructure network. This network structure and the bone structure of cement hydration products penetrate each other and thus the interpenetrating network with sticky aggregate and steel fiber inside forms.

Experimental investigation of axially loaded steel fiber reinforced high strength concrete-filled steel tube columns

An experimental study on the compressive behavior of steel fiber reinforced concrete-filled steel tube columns is presented. Specimens were tested to investigate the effects of the concrete strength, the thickness of steel tube and the steel fiber volume fraction on the ultimate strength and the ductility. The experimental results indicate that the addition of steel fibers in concrete can significantly improve the ductility and the energy dissipation capacity of the concrete-filled steel tube columns and delay the local buckling of the steel tube, but has no obvious effect on the failure mode. It has also been found that the addition of steel fibers is a more effective method than using thicker steel tube in enhancing the ductility, and more advantageous in the case of higher strength concrete. An analytical model to estimate the load capacity is proposed for steel tube columns filled with both plain concrete and steel fiber reinforced concrete. The predicted results are in good agreement with the experimental ones obtained in this work and literatures.

Effect of Acid Rain Erosion on Steel Fiber Reinforced Concrete

Acid rain can deteriorate the performance of reinforced concrete structure.Combined with the characteristics of acid rain in China,the properties of steel fiber reinforced concrete subjected to acid rain were studied.The effects of steel fiber content and pH value of acid rain on the mass loss,erosion depth,neutralization depth,and splitting tensile strength of tested concrete were investigated.The mercury intrusion pore（MIP） test was used to analyze the influence of steel fiber on the acid rain resistance of concrete matrix.The results show that the corrosion of steel fiber reinforced concrete subjected to acid rain results from the combined effect of H^＋ and SO4^2- in the acid rain,and steel fiber can improve the acid rain resistance of the tested concrete by improving the pore structure and enhancing the tie effect of the concrete matrix.The experiment further indicates that the optimum content of steel fiber is 1.5%compared to the various mixing proportion in this tests.The tested concrete mass loss and splitting tensile strength decrease followed by increasing as a function of corrosion time when the pH value of the simulation solution is 3 or 4,while they decrease continuously in the simulation solution at pH 2.Thanks to the tie effect of steel fiber,the spalling of concrete matrix is significantly improved,and the erosion depth and neutralization depth are less than those of conventional concrete.

Effect of Combination of Steel Fiber and MgO-type Expansive Agent on Properties of Concrete

The effect of combination of steel fiber and MgO-type expansive agent （MEA） on strength, air-permeability and porosity of concrete was investigated. The porosity and air-permeability of concrete were determined by method of evaporated water and Torrent permeability tester, respectively. Pore structures of mortars in concrete were analyzed using mercury intrusion porosimetry （MIP）. Interfacial structures between steel fibers and matrix were examined by use of optical microscope. The experimental results show that improvement of pore structures of mortar and fiber-matrix interfacial structure in concrete by combination of steel fiber and MEA may remarkably increase properties of concrete. In comparison with plain concrete, compressive strength and splitting tensile strength of steel fiber reinforced expansive concrete increased by 15.3% and 38.1%, permeability coefficient Kt, penetration depth L and porosity of concrete decreased by 41.1%, 21.3% and 13.1% at 28 days, respectively.

Rapid online analysis of trace elements in steel using a mobile fiber-optic laser-induced breakdown spectroscopy system

A mobile fiber-optic laser-induced breakdown spectrometer(FO-LIBS) prototype was developed to rapidly detect a large quantity of steel material online and quantitatively analyze the trace elements in a large-diameter steel tube.Twenty-four standard samples and a polynomial fitting method were used to establish calibration curve models.The R^2 factors of the calibration curves were all above 0.99,except for Cu,indicating the elements’ strong self-absorption effect.Five special steel materials were rapidly detected in the steel mill.The average absolute errors of Mn,Cr,Ni,V,Cu,and Mo in the special steel materials were 0.039,0.440,0.033,0.057,0.003,and0.07 wt%,respectively,and their average relative errors fluctuated from 2.9% to 15.7%.The results demonstrated that the performance of this mobile FO-LIBS prototype can be compared with that of most conventional LIBS systems,but the more robust and flexible characteristics of the FO-LIBS prototype provide a feasible approach for promoting LIBS from the laboratory to the industry.