Vat photopolymerization 3D printing ceramic technology provides a feasible process for the preparation of complex internal cooling channels for aeroengine single crystal superalloy hollow blades.However,the typical la...Vat photopolymerization 3D printing ceramic technology provides a feasible process for the preparation of complex internal cooling channels for aeroengine single crystal superalloy hollow blades.However,the typical layered structure characteristics of 3D printing ceramic technology led to the anisotropy of ceramic core strength and sintering shrinkage,which greatly affects the performance and accuracy of the complex structure core and requires further research and improvement.Herein,the influence of the thickness of the slurry layer on the flow characteristics of the slurry in the process of the vat photopolymerization 3D printing slurry spreading was systematically studied by the method of simulation and experiment.The simulation results show that the positions of the turbulent zone and maximum velocity zone in the scraper front affect the redistribution of powder particles with different sizes.The layered structure was caused by the redistribution of ceramic particles of different sizes in the slurry layer.By controlling the turbulent flow zone and the maximum velocity zone of the scraper leading edge,the phenomenon of laminar flow can be weakened and the particle redistribution can be improved.With the increase of the thickness of the printing layer,the layered structure appears gradually,and the pores at the interface of the layered structure gradually concentrated into the interfacial pore lines from the uniform distribution,and the crack propagation changes from intergranular micro-crack to interlayer macro-crack.The combination of finite element simulation and experiment,through the slurry flow characteristics to control the layered structure of reductive vat photopolymerization ceramic core 3D printing,the control of crack propagation mode,element distribution and pore evolution of the core was accomplished,which lays a foundation for the performance control of ceramic 3D printing technology.展开更多
Riser reactor is a key unit in the Fluid Catalytic Cracking (FCC), and it has important influences on increasing the yield coefficient of gas and oil. In this paper, the behaviors of gas-solid two-phase flow in the tr...Riser reactor is a key unit in the Fluid Catalytic Cracking (FCC), and it has important influences on increasing the yield coefficient of gas and oil. In this paper, the behaviors of gas-solid two-phase flow in the traditional y-type riser reactor are investigated by numerical simulation. The calculated particle concentration distribution is in good agreement with the experimental data, which verified the advanced models and calculating methods. The non-uniform distribution, such as core-annulus flow, may result in the unreasonable matching relationship of catalyst-to-oil ratio. An optimized riser with cuneal internals is proposed and the comparison of two different structures of riser reactor is presented. The comparison results show that the cuneal internals in the riser both can block effectively the slip down of the particles near wall region and weaken core-annulus flow structure due to the redistribution of particles. The results also prove that the particle concentration distribution becomes uniform along the axial and radial direction in the optimized riser by adding cuneal internals, which would be benefits for the catalytic cracking reactions.展开更多
In this paper experiments with two upper plenum core structures, the upper plenum corestructure of Qinshan Nuclear Power Station No.1 Project and its improved core structure,respectively, are carried out in a 1/4 scal...In this paper experiments with two upper plenum core structures, the upper plenum corestructure of Qinshan Nuclear Power Station No.1 Project and its improved core structure,respectively, are carried out in a 1/4 scale transparent model of the PWR upper plenum ofQinshan Nuclear Power Station No.1 Project. Water is chosen as the fluid. The experimentalresults are compared and analyzed carefully. The complex flow velocity distribution is ob-tained in the experiment with each core structure. The conclusion that the improved upperplenum core structure can reduce the hydraulic load on the drop of cootrol rods is drawn.展开更多
基金financially supported by the Natural Science Foundation of China(No.U22A20129)the National Science and Technology Major Project(No.2017-VI-0002-0072)+2 种基金the National Key Research and Development Program of China(No.2018YFB1106600)the Fundamental Research Funds for the Central Universities(WK5290000003)the Students’Innovation and Entrepreneurship Foundation of USTC(Nos.CY2022G10 and CY2022C24).
文摘Vat photopolymerization 3D printing ceramic technology provides a feasible process for the preparation of complex internal cooling channels for aeroengine single crystal superalloy hollow blades.However,the typical layered structure characteristics of 3D printing ceramic technology led to the anisotropy of ceramic core strength and sintering shrinkage,which greatly affects the performance and accuracy of the complex structure core and requires further research and improvement.Herein,the influence of the thickness of the slurry layer on the flow characteristics of the slurry in the process of the vat photopolymerization 3D printing slurry spreading was systematically studied by the method of simulation and experiment.The simulation results show that the positions of the turbulent zone and maximum velocity zone in the scraper front affect the redistribution of powder particles with different sizes.The layered structure was caused by the redistribution of ceramic particles of different sizes in the slurry layer.By controlling the turbulent flow zone and the maximum velocity zone of the scraper leading edge,the phenomenon of laminar flow can be weakened and the particle redistribution can be improved.With the increase of the thickness of the printing layer,the layered structure appears gradually,and the pores at the interface of the layered structure gradually concentrated into the interfacial pore lines from the uniform distribution,and the crack propagation changes from intergranular micro-crack to interlayer macro-crack.The combination of finite element simulation and experiment,through the slurry flow characteristics to control the layered structure of reductive vat photopolymerization ceramic core 3D printing,the control of crack propagation mode,element distribution and pore evolution of the core was accomplished,which lays a foundation for the performance control of ceramic 3D printing technology.
文摘Riser reactor is a key unit in the Fluid Catalytic Cracking (FCC), and it has important influences on increasing the yield coefficient of gas and oil. In this paper, the behaviors of gas-solid two-phase flow in the traditional y-type riser reactor are investigated by numerical simulation. The calculated particle concentration distribution is in good agreement with the experimental data, which verified the advanced models and calculating methods. The non-uniform distribution, such as core-annulus flow, may result in the unreasonable matching relationship of catalyst-to-oil ratio. An optimized riser with cuneal internals is proposed and the comparison of two different structures of riser reactor is presented. The comparison results show that the cuneal internals in the riser both can block effectively the slip down of the particles near wall region and weaken core-annulus flow structure due to the redistribution of particles. The results also prove that the particle concentration distribution becomes uniform along the axial and radial direction in the optimized riser by adding cuneal internals, which would be benefits for the catalytic cracking reactions.
文摘In this paper experiments with two upper plenum core structures, the upper plenum corestructure of Qinshan Nuclear Power Station No.1 Project and its improved core structure,respectively, are carried out in a 1/4 scale transparent model of the PWR upper plenum ofQinshan Nuclear Power Station No.1 Project. Water is chosen as the fluid. The experimentalresults are compared and analyzed carefully. The complex flow velocity distribution is ob-tained in the experiment with each core structure. The conclusion that the improved upperplenum core structure can reduce the hydraulic load on the drop of cootrol rods is drawn.
