The flow behavior of feedstock for the tungsten alloy powder in the mold cavity was approximately described using Hele-Shaw flow model. The math model consisting of momentum equation, consecutive equation and thermo-c...The flow behavior of feedstock for the tungsten alloy powder in the mold cavity was approximately described using Hele-Shaw flow model. The math model consisting of momentum equation, consecutive equation and thermo-conduction equation for describing the injection process was established. The equations are solved by the finite element/finite difference hybrid method that means dispersing the feedstock model with finite element method, resolving the model along the depth with finite difference method, and tracking the movable boundary with control volume method, then the pressure equation and energy equation can be resolved in turn. The numerical simulation of the injection process and the identification of the process parameters were realized by the Moldflow software. The results indicate that there is low temperature gradient in the cavity while the pressure and shear rate gradient are high at high flow rate. The selection of the flow rate is affected by the structure of the gate. The shear rate and the pressure near the gate can be decreased by properly widening the dimension of the gate. There is a good agreement between the process parameters obtained by the numerical simulation and the actual ones.展开更多
数值模拟技术已经成为研究粉末压制过程的重要手段。研究人员运用离散单元法(discrete element method,DEM)从细观角度研究粉末颗粒的力学行为,分析力链特性及力链演化过程,揭示细观结构对宏观性质的影响;使用多粒子有限元法(multi-part...数值模拟技术已经成为研究粉末压制过程的重要手段。研究人员运用离散单元法(discrete element method,DEM)从细观角度研究粉末颗粒的力学行为,分析力链特性及力链演化过程,揭示细观结构对宏观性质的影响;使用多粒子有限元法(multi-particle finite element method,MPFEM)从颗粒层面对不同粉末的压制变形机理进行研究。本文对离散单元法和多粒子有限元法两种数值模拟方法在粉末压制中的应用及发展进行综述,总结了多粒子有限元法在粉末压制数值模拟中的难点,分析得到在动态载作用下对粉末力链演化规律及颗粒致密机理的研究可作为未来探索方向的展望。展开更多
基金Project([2006]112) supported by the Transformation of the Scientific and Technological Achievement of the Colleges in Guangdong Province, China
文摘The flow behavior of feedstock for the tungsten alloy powder in the mold cavity was approximately described using Hele-Shaw flow model. The math model consisting of momentum equation, consecutive equation and thermo-conduction equation for describing the injection process was established. The equations are solved by the finite element/finite difference hybrid method that means dispersing the feedstock model with finite element method, resolving the model along the depth with finite difference method, and tracking the movable boundary with control volume method, then the pressure equation and energy equation can be resolved in turn. The numerical simulation of the injection process and the identification of the process parameters were realized by the Moldflow software. The results indicate that there is low temperature gradient in the cavity while the pressure and shear rate gradient are high at high flow rate. The selection of the flow rate is affected by the structure of the gate. The shear rate and the pressure near the gate can be decreased by properly widening the dimension of the gate. There is a good agreement between the process parameters obtained by the numerical simulation and the actual ones.
文摘数值模拟技术已经成为研究粉末压制过程的重要手段。研究人员运用离散单元法(discrete element method,DEM)从细观角度研究粉末颗粒的力学行为,分析力链特性及力链演化过程,揭示细观结构对宏观性质的影响;使用多粒子有限元法(multi-particle finite element method,MPFEM)从颗粒层面对不同粉末的压制变形机理进行研究。本文对离散单元法和多粒子有限元法两种数值模拟方法在粉末压制中的应用及发展进行综述,总结了多粒子有限元法在粉末压制数值模拟中的难点,分析得到在动态载作用下对粉末力链演化规律及颗粒致密机理的研究可作为未来探索方向的展望。
