Effect of Salt Spray Corrosion on Tribological Properties of HVOF Sprayed NiCr-Cr3C2 Coating with Intermediate Layer

The objective of the present work was to determine the influence of the neutral salt spray corrosion on the wear resistance of HVOF sprayed NiCr-Cr3C2 coating with intermediate layer. Ni-Zn-Al2O3 coatings as interlayers were prepared by low pressure cold spray（LPCS） between NiCr-Cr3C2 cermet coatings to form a sandwich structure to enhance the corrosion resistance properties. The tribological properties were examined using the UMT-3 fricition and wear tester by line-contact reciprocating sliding under dry and salt spray one week corrosion. The morphology, element distribution, and phase compositions of the coating and worn sufaces were analyzed by using scanning electron microscopy, energy dispersive spectrometry, and X-ray diffraction respectively. The corrosion behavior of the coating was studied by the open-circuit potential, the electrochemical impedance spectroscopy, potentiodynamic polarization, and salt spray corrosion methods. It is found that the sandwich structured coating has better corrosion resistance than the single layer coating. The results show that under dry wear conditions, the wear mechanism is abrasive and adhesive wear, whereas under salt spray corrosion conditions it becomes corrosion wear. The friction coefficient of the sandwich structured coating after salt spray corrosion is slightly lower than the dry friction coefficient, but the weight of the wear loss is lower than that under dry condition.

Enhancement of Active Anticorrosion via Ce-doped Zn-Al Layered Double Hydroxides Embedded in Sol-Gel Coatings on Aluminum Alloy

Ce-doped Zn-Al layered double hydroxide（LDH） nanocontainer was synthesized by a co-precipitation method. X-ray diffraction（XRD）, Fourier transform infrared spectroscopy（FT-IR）, scanning electron microscopy（SEM） and transmission electron microscopy（TEM） methods were used for the characterization of the LDH nanocontainer. The anticorrosion activity of the LDH powders embedded in a hybrid sol-gel coating on aluminum alloy 2024 was investigated by electrochemical impendence spectroscopy（EIS）. The results showed that Ce（III） ions were successfully incorporated into LDHs layers. The sol-gel coating modified with Ce-doped Zn-Al LDHs exhibited higher anticorrosion behavior compared with both unmodified and Ce-undoped LDHs containing coatings, which proved the applicability of Ce-doped LDHs in delaying coating degradation and their potential application as nanocontainers of corrosion inhibitors in self-healing coatings.

Effect of Sputtered TiAlCr Coatings on Oxidation and Hot Corrosion Resistance of Ti-24Al-14Nb-3V

The effect of sputtered Ti-50Al-10Cr and Ti-50A1-20Cr coatings on both isothermal and cyclic oxidation resistance at 800-900℃ and hot corrosion resistance at 850℃ of Ti-24Al-14Nb-3V was investigated. Results indicated that Ti-24Al-14Nb-3V alloys exhibited poor oxidation resistance due to the formation of Al2O3+TiO2+AlNbO4 mixed scales in air at 800-900℃ and poor hot corrosion resistance due to the spoliation of scales formed in Na2SO4+K2SO4 melts at 850℃. Both Ti-50Al-10Cr and Ti-50Al-20Cr coatings remarkably improved the oxidation and hot corrosion resistance of Ti-24Al-14Nb-3V alloy.

Properties of Al/Conductive Coating/α-PbO2-CeO2-TiO2/β-PbO2-WC-ZrO2 Composite Anode for Zinc Electrowinning

The properties of Al/conductive coating/α-PbO2-CeO2-TiO2/β-PbO2-WC-ZrO2 composite anode for zinc electrowinning were investigated. The electrochemical performance was studied by Tafel polarization curves（Tafel）, electrochemical impedance spectroscopy（EIS） and corrosion rate obtained in an acidic zinc sulfate electrolyte solution. Scanning electron microscopy（SEM）, X-ray diffraction（XRD）, and energy dispersive X-ray spectroscopy（EDXS） were used to observe the microstructural features of coating. Anodes of Al/conductive coating/α-PbO2-CeO2-TiO2/β-PbO2, Al/conductive coating/α-PbO2-CeO2-TiO2/β-PbO2-WC, Al/conductive coating/α-PbO2-CeO2-TiO2/β-PbO2-ZrO2, and Pb-1%Ag anodes were also researched. The results indicated that the Al/conductive coating/α-PbO2-CeO2-TiO2/β-PbO2-WC-ZrO2 showed the best catalytic activity and corrosion resistant performance; the intensity of diffraction peak exhibited the highest value as well as a new PbWO4 phase; the content of WC and ZrO2 in coating showed the highest value as well as the finest grain size.

Corrosion Resistance of Graphene-Reinforced Waterborne Epoxy Coatings

Graphene （G） was dispersed uniformly in water and used as an inhibitor in waterborne epoxy coatings. The effect of dispersed G on anticorrosion performance of epoxy coatings was evaluated. The composite coatings displayed outstanding barrier properties against H20 molecule compared to the neat epoxy coating. Open circuit potential （OCP）, Tafel and electrochemical impedance spectroscopy （EIS） analysis confirmed that the corrosion rate exhibited by composite coatings with 0.5 wt% G was an order of magnitude lower than that of neat epoxy coating. Salt spray test results revealed superior corrosion resistance offered by the composite coating.

A PASSIVATION STUDY OF Ti-MODIFIED Fe—BASE ALLOY SYNTHESIZED BY MAGNETRON SPUTTERING TECHNIQUE

A set of fracture device was designed on the basis of traditional scratching-electrode technology and used to study the passivation process of two magnetron-sputtered stainless sleel coatings (amorphous and crystalline struture). The results of fracture tests in 3.5 % NaCl aqueous solution show that the amorphous alloy has a high bare surface reactivity and a high passive rate in comparison with the crystalline alloy. The effect of structure on corrosion resistance is also discussed. The excellent corrosion resistance of amorphous alloy is considered to be partly attributed to its great passivation ability.