Preparation and characterization of a chitosan-based low-pH-sensitive intelligent corrosion inhibitor

A chitosan （CS）-based low-pH-sensitive intelligent corrosion inhibitor was prepared by loading a pH-sensitive hydrogel with benzotriazole （BTA）; the pH-sensitive hydrogel was synthetized by crosslinking CS with glutaraldehyde （GTA）. Analysis by Fou- tier-transform inflared （FT-IR） spectroscopy showed that Schiff reactions occurred between amino and aldehyde groups. The swelling abil- ity of the hydrogel was investigated using a mass method, and it was observed to swell more in an acidic environment than in an alkaline en- vironment. The hydrogel＇s loading capacity of BTA was approximately 0.377 g·g ^-1, and its release speed was faster in an acidic environment than in an alkaline environment because of its swelling behavior. The corrosion inhibition ability of the intelligent inhibitor was tested by immersion and electrochemical methods. The results showed that after 4 h of immersion, the polarization resistance （Rp） value of copper with the intelligent inhibitor was approximately twice of that of copper with BTA, indicating that the intelligent inhibitor could effectively prevent copper from corroding.

The Preparation and Performance Study of a Phosphate-Free Corrosion/Scale Inhibitor

By using acrylic acid copolymer, sodium citrate, hydrolyzed polymaleic anhydride (HPMA), corrosion inhibitor D and Zn2+ synergist as raw materials, a multi-component phosphate-free corrosion and scale inhibitor was developed. The performance of the composite phosphate-free corrosion and scale inhibitor was evaluated using the rotary hanging sheet corrosion test, the static scale inhibition test and the corrosion electrochemical test. And the surface morphology of the carbon steel was observed by scanning electronic microscope (SEM). Orthogonal experiment results indicated that the optimal mass ratios of amino acid: Zn2+ synergist: HPMA: corrosion inhibitor D: acrylic acid copolymer was 0.5:10:12:1:8. It was also observed that phosphate-free corrosion and scale inhibitor based on an anodic reaction through the electrochemical corrosion experiment, its annual corrosion rate and scale inhibition rate reached 0.0176 mm·a–1 and 98.3%, respectively, showing excellent corrosion and scale inhibition performance.

Preparation and Characterization of Oligomer from Recycled PET and Evaluated as a Corrosion Inhibitor for C-Steel Material in 0.1 M HCl

Polyethylene terephthalate waste (PET) was depolymerized by thiodiglycol into thioglycolyzed product. The product was characterized by FTIR and 1HNMR spectroscopy and the thermal properties (TGA, DTA) showed that the prepared compound was thermally stable until 250°C. The efficiency of the prepared corrosion inhibitor for carbon steel was measured by using acid media (0.1 HCl) as corrosive environment and the inhibitor concentration was (0, 10, 20, 30, 40 and 50 ppm). The electrochemical technique used Tafel plot to measure the efficiency of inhibitor. Factors effect on the rate of corrosion like temperature (298, 308, 318, 328 K) and concentration (10, 20, 30, 40, 50 ppm) of inhibitor were studied. From the obtained results many factors were calculated that determined the efficiency of the inhibitor like corrosion rate, charge transfer resistance and inhibitor efficiency. It was observed that the corrosion rate and charge transfer of the carbon steel for the inhibitor increase with increase of temperature and decrease with increase of the inhibitor concentration in the same temperature. The results showed that the inhibitor had high inhibition in reducing the corrosion rate. The inhibition efficiency (% IE) reached 97.1% for the 40 ppm concentration at 308 K.

Effect of surface preparation on corrosion properties and nickel release of a NiTi alloy

Surface preparation is potentially important to the corrosion and biomedical properties of NiTi shape memory alloys. The effect of surface preparation on corrosion properties and nickel release of a Ti-56 wt.%Ni alloy has been studied. Surface of the NiTi coupons were prepared by four methods, namely, chemical etching, electropolishing, mechanical polishing and oxidizing, and then examined by corrosion test system. Furthermore, the Ni ion releases from NiTi samples with different surface preparations dipped in 1% HCl solution were analysed. Compared with the surface after chemical treatment, mechanical polishing and thermal oxidation, electropolished surface has better corrosion resistance and less nickel release for not only its lower surface roughness, but also the composition and property of its surface film.

Performance and Application of Double-layered Microcapsule Corrosion Inhibitors

Double-layered microcapsule corrosion inhibitors were developed by sodium monofluorophosphate as the core material,polymethyl methacrylate as the inner wall material,and polyvinyl alcohol as the outer wall material combining the solvent evaporation method and spray drying method.The protection by the outer capsule wall was used to prolong the service life of the corrosion inhibitor.The dispersion,encapsulation,thermal stability of microcapsules,and the degradation rate of capsule wall in concrete pore solution were analyzed by ultra-deep field microscopy,scanning electron microscopy,thermal analyzer,and sodium ion release rate analysis.The microcapsules were incorporated into mortar samples containing steel reinforcement,and the effects of double-layered microcapsule corrosion inhibitors on the performance of the cement matrix and the actual corrosion-inhibiting effect were analyzed.The experimental results show that the double-layered microcapsules have a moderate particle size and uniform distribution,and the capsules were completely wrapped.The microcapsules as a whole have good thermal stability below 230 ℃.The monolayer membrane structure microcapsules completely broke within 1 day in the simulated concrete pore solution,and the double-layer membrane structure prolonged the service life of the microcapsules to 80 days in the simulated concrete pore solution before the core material was completely released.The mortar samples containing steel reinforcement incorporated with the double-layered microcapsule corrosion inhibitors still maintained a higher corrosion potential than the monolayer microcapsule corrosion inhibitors control group at 60 days.The incorporation of double-layered microcapsules into the cement matrix has no significant adverse effect on the setting time and early strength.

Advancements in enhancing corrosion protection of Mg alloys:A comprehensive review on the synergistic effects of combining inhibitors with PEO coating

Magnesium(Mg)alloys are lightweight materials with excellent mechanical properties,making them attractive for various applications,including aerospace,automotive,and biomedical industries.However,the practical application of Mg alloys is limited due to their high susceptibility to corrosion.Plasma electrolytic oxidation(PEO),or micro-arc oxidation(MAO),is a coating method that boosts Mg alloys'corrosion resistance.However,despite the benefits of PEO coatings,they can still exhibit certain limitations,such as failing to maintain long-term protection as a result of their inherent porosity.To address these challenges,researchers have suggested the use of inhibitors in combination with PEO coatings on Mg alloys.Inhibitors are chemical compounds that can be incorporated into the coating or applied as a post-treatment to further boost the corrosion resistance of the PEO-coated Mg alloys.Corrosion inhibitors,whether organic or inorganic,can act by forming a protective barrier,hindering the corrosion process,or modifying the surface properties to reduce susceptibility to corrosion.Containers can be made of various materials,including polyelectrolyte shells,layered double hydroxides,polymer shells,and mesoporous inorganic materials.Encapsulating corrosion inhibitors in containers fully compatible with the coating matrix and substrate is a promising approach for their incorporation.Laboratory studies of the combination of inhibitors with PEO coatings on Mg alloys have shown promising results,demonstrating significant corrosion mitigation,extending the service life of Mg alloy components in aggressive environments,and providing self-healing properties.In general,this review presents available information on the incorporation of inhibitors with PEO coatings,which can lead to improved performance of Mg alloy components in demanding environments.

Evaluation of the Inhibitory Gel Aloe vera against Corrosion of Reinforcement Concrete in NaCl Medium

Most reinforced concrete structures in seaside locations suffer from corrosion damage to the reinforcement, limiting their durability and necessitating costly repairs. To improve their performance and durability, we have investigated in this paper Aloe vera extracts as a green corrosion inhibitor for reinforcing steel in NaCl environments. Using electrochemical methods (zero-intensity chronopotentiometry, Tafel lines and electrochemical impedance spectroscopy), this experimental work investigated the effect of these Aloe vera (AV) extracts on corrosion inhibition of concrete reinforcing bar (HA, diameter 12mm) immersed in a 0.5M NaCl solution. The results show that Aloe vera extracts have an average corrosion-inhibiting efficacy of around 86% at an optimum concentration of 20%.

Preparation and characterization of monoclonal antibody against recombinant human tissue factor pathway inhibitor

Objective To prepare and identify monoclonal antibody (McAb) against recombinant human tissue factor pathway inhibitor (rhTFPI) and to use it for measurement of TFPI by ELISA, and to evaluate the effects of the McAb on dilute prothrombin time (PT) and activated partial thromboplastin time (APTT).Methods After intrasplenic immunization of Balb/c mouse with TFPI, hybridoma technique was used to raise monoclonal antibody against rhTFPI. The McAb was wellcharacterized and labelled with horseradish peroxidase (HRP) by using assay of TFPI in ELISA. Furthermore, the McAb was added to normal and factor Ⅸ deficient plasma for observation of dilute PT and APTT.Results Two hybridomas (4F4, 4F8) secreting McAb against TFPI were established. The Ig class and subclass of the McAb purified from 4F8 was IgG1. Immunoblotting results indicated that the McAb4F8 only recognized a single band of TFPI with molecular weight of 34.8 KD. The results of Sandwich enzymelinked immunosorbent assay (ELISA) by using the HRP labelled McAb4F8 showed that the mean of TFPI in normal human plasma is 103.2±11.5 μg/L. The McAb 4F8 was also proved to shorten markedly dilute prothrombin time of factor Ⅸ deficient plasma and normal plasma.Conclusions We established two hybridomas cell lines (4F4, 4F8) and obtained the McAb4F8 against TFPI and reported the levels of TFPI in healthy adult human plasma by Sandwich ELISA with HRP labelled McAb4F8 in Chinese.

Evaluation of self-healing properties of inhibitor loaded nanoclay-based anticorrosive coatings on magnesium alloy AZ91D

This study emphasizes on the evaluation and comparison of the anticorrosive properties of sol-gel coatings with and without inhibitor loaded nanocontainers.In this case,naturally available clay nanotubes(halloysite)were loaded with cationic corrosion inhibitors Ce 3+/Zr 4+.These nanocontainers were dispersed in hybrid organic-inorganic sol-gel matrix sol.Coating was applied on magnesium alloy AZ91D using the sols containing modified and unmodified nanocontainers employing the dip coating method and cured at 130℃for 1 h in air.Corrosion resistance of coated/uncoated substrates were analyzed using electrochemical impedance spectroscopy,potentiodynamic polarization and weight loss measurements after exposure to 3.5 wt%NaCl solution for varying time durations between 24 h to 120 h.Self-healing ability of coatings was evaluated by micro-Raman spectroscopy after 120 h exposure to 3.5 wt%NaCl solution.Coatings generated after dispersion of corrosion inhibitor loaded clay in hybrid sol-gel matrix have shown more promising corrosion resistance when compared to just the sol-gel matrix coatings,after prolonged exposure to corrosive environment.

Design of self-healing PEO-based protective layers containing in-situ grown LDH loaded with inhibitor on the MA8 magnesium alloy

The high corrosion rate of magnesium and its alloys in chloride-containing solution significantly reduces the potential of this material for diverse applications.Therefore,the formation of a smart protective coating was achieved in this work to prevent degradation of the MA8 magnesium alloy.A porous ceramic-like matrix was obtained on the material by plasma electrolytic oxidation(PEO).Further surface functionalization was performed using layered double hydroxides(LDH) served as nanocontainers for the corrosion inhibitor.Several methods of LDH intercalation with benzotriazole(BTA) were proposed.The composition and morphology of the formed coating were studied using SEM-EDX analysis,XRD,XPS,and Raman microspectroscopy.The corrosion behavior of the coated samples was evaluated using electrochemical impedance spectroscopy and potentiodynamic polarization.The corrosion rate was estimated using volumetry and gravimetry methods.The formed composite coating provides the Mg alloy with the lowest corrosion activity(|Z|_(f)=0.1 Hz)=8.48·10^(5) Ω·cm^(2),I_(c)=1.4·10^(-8)A/cm^(2),P_(H)=0.21 mm/year) and improves the protective properties of the PEO-coated sample(|Z|_(f)=0.1 Hz)=8.37·10^(3) Ω·cm^(2),I_(c)=4.1·10^(-7)A/cm^(2),P_(H)=0.31 mm/year).The realization of the self-healing effect of the inhibitor-containing LDH/PEO-coated system was studied using localized electrochemical methods(SVET and SIET) with two artificial defects on the surface.A mechanism involving three stages for the active corrosion protection of the alloy was proposed.These findings contribute to the follow-up work of developing modified LDH/PEO-based structures that promote the Mg alloy with high corrosion resistance,superior electrochemical performance for applications in various fields of industry and medicine.

Effect of Corrosion Inhibitor Used in Surface Treatment on the Anticorrosive Performance of an Epoxy Paint System

The mechanism of corrosion is mainly sustained by an electrochemical process, in which anodic and cathodic reactions take place, keeping their kinetics alive by electrons and ions fluxes. Several specific conditions can accelerate corrosion processes. When studying anticorrosive coatings, one of them is the contamination of metallic surface by soluble salts prior to coating, leading to premature failure of the paint system due to corrosion between the metallic surface and the coating. So the surface preparation step prior to coating is a procedure of great importance to the coating anticorrosive performance. The aim of this step is to clean the surface by removing visible and non-visible contaminants. Usually, wet abrasive blasting methods are the most efficient ones to achieve the latter objective, because they may clean the surface, create a surface roughness and also remove the non-visible contaminants, as they use water as a media. On the other hand, evaporation of water after blasting may create flash rust and to avoid this, it is common to use corrosion inhibitors in the water of wet blasting methods. In this paper, the use of sodium tetraborate (borax) as a corrosion inhibitor in wet abrasive blasting is discussed. Electrochemical measurements and mass loss tests show that a borax content of 1% in a saline solution has the best inhibitory action over carbon steel and zinc surfaces, allowing postponing for the painting step some time. However, residual borax left on the surface generated blistering and corrosion under coating, during accelerated corrosion test in a humidity condensation chamber. Electrochemical impedance spectroscopy confirmed that borax accelerated the permeation of water through the coating, downgrading the anticorrosive performance of the paint system.

Experiment and numerical simulation of distribution law of waterbased corrosion inhibitor in natural gas gathering and transportation pipeline

The transmission medium of natural gas gathering and transportation pipelines usually contains cor-rosive gases,which will cause serious corrosion on the inner wall of the pipelines when they coexist with water.Therefore,it is necessary to add corrosion inhibitor to form a protective film to protect the pipeline.The distribution of corrosion inhibitors in a gathering and transportation pipeline in Moxi gas field was studied by combining experiment and simulation.The Pearson function was used to calculate the experimental and simulation results,and the correlation was more than 80%,indicating a high degree of agreement.The simulation results show that:①The larger the pipe angle,filling speed and gas flow rate,the smaller the particle size,the better the distribution of corrosion inhibitor particles in the pipe.The filling amount will affect the concentration,but the distribution trend is unchanged;②A method to determine the filling mode based on the loss was proposed,and for this pipeline,the loss of corrosion inhibitor was determined to be 5.31×10^(-3) kg/s,and the flling amount was recommended to be adjusted to 2o L/h,which has certain guiding significance for the actual flling strategy of pipeline corrosion inhibitor.

Prevention of Q235 Steel Corrosion using Waterborne Rust Inhibitor

Sorbitol,triethanolamine,sodium benzoate,boric acid,and sodium carbonate were mixed to prepare a waterborne rust inhibitor.A temperature and humidity accelerated corrosion test was applied to investigate the corrosion behaviour of waterborne rust inhibitor coated Q235 steel and original Q235 steel,which was carried out in a temperature and humidity test chamber(WSHW-1000)at a temperature of 80℃and humidity of 95%.Compared with the original Q235,waterborne rust inhibitor coated Q235 has better resistance to corrosion in hot and humid ambient conditions.Electrochemical impedance spectroscopy and potentiodynamic polarization were measured with a three-electrode cell in 3.5%NaCl aqueous solution on a CHI760E potentiostat/galvanostat.Molecular dynamics was simulated to verify the synergistic corrosion inhibitory mechanism of sodium carbonate and triethanolamine.The test shows that the prepared waterborne rust inhibitor can reduce the tendency of Q235 to corrosion and can also effectively reduce the corrosion rate.

CCUS腐蚀控制技术对策

碳捕集、利用与封存技术(CCUS)对于减缓全球气候变化、推进低碳发展具有重要意义。在石油开采过程中,利用CCUS技术将储存的CO_(2)注入油气井提高了油田原油采收率,但是CO_(2)溶于水后形成的碳酸会加剧金属管道的腐蚀,对设备的安全运行造成重大威胁。首先介绍了CO_(2)腐蚀机理,详细描述了造成油气生产系统中CO_(2)腐蚀的主要影响因素;然后对合金防护、涂覆防护层防护、缓蚀剂防护等常见的腐蚀控制方法及其研究进展进行了分析讨论;最后结合CCUS腐蚀控制研究现状,总结了在不同介质环境下CO_(2)腐蚀控制具体的措施和建议。研究成果为CO_(2)腐蚀控制技术的研究与发展提供了参考和依据。

单相缓速酸酸蚀裂缝导流规律

低渗碳酸盐岩酸压成功的关键在于酸压后形成可在地层闭合压力下保持高导流能力的酸蚀裂缝。单相缓速酸是一种具有纳米结构、低伤害、低摩阻及高缓速性能的新型酸液体系,应用潜力大,但其酸蚀裂缝导流规律尚不明确。以光滑岩板和粗糙岩板为实验对象,以盐酸、胶凝酸和乳化酸为对比,利用酸液刻蚀和酸蚀裂缝导流实验、表面形貌扫描和连续强度测试仪,研究了酸液类型、交替注入级数、注入速度、黏度比、反应时间、岩板类型对导流能力的影响。结果表明:单相缓速酸相对于盐酸、胶凝酸和乳化酸,可形成强沟道型刻蚀形貌,差异化溶蚀程度高,岩板强度损伤减缓,在高闭合压力下可保持较高的导流能力。提高酸液交替注入级数(≥3级)、注入速度、黏度比(黏度差≥50 mPa·s)及岩板初始表面粗糙度,有助于形成优势酸液流通通道。单相缓速酸实现高导流酸蚀裂缝机理为:(1)黏性指进形成差异化刻蚀沟道;(2)主蚓孔滤失形态及“虹吸”效应减缓裂缝表面强度损伤。

Enhanced corrosion resistance of epoxy resin coating via addition of CeO_(2) and benzotriazole

The use of fillers to enhance the corrosion protection of epoxy resins has been widely applied.In this work,cerium dioxide(CeO_(2))and benzotriazole(BTA)were introduced into an epoxy resin to enhance the corrosion resistance of Q235 carbon steel.Scanning electron microscopy results indicated that the CeO_(2) grains were rod-like and ellipsoidal in shape,and the distribution pattern of BTA was analyzed by energy dispersive spectroscope.The dynamic potential polarization curve proved the excellent corrosion resistance of the composite epoxy resin with CeO_(2) and BTA co-addition,and electrochemical impedance spectroscopy test analysis indicated the significantly enhanced long-term corrosion protection performance of the composite coating.And the optimal protective performance was provided by the coating containing 0.3%(mass)CeO_(2) and 20%(mass)BTA,which was attributed to the barrier performance of CeO_(2) particles and the chemical barrier effect of BTA.The formation of corrosion products was analyzed using X-ray diffraction.In addition,the corrosion resistance mechanism of the coating was also discussed in detail.

富含双键咪唑啉在饱和CO_(2)盐水中缓蚀行为研究

目的合成含有两个双键的亚油酸咪唑啉,与传统的含有单个双键油酸咪唑啉对比,研究其结构对其缓蚀性能的影响。方法在60℃下将Q235钢浸泡于饱和CO_(2)的3%(w)NaCl溶液中,通过失重、电化学测试和缓蚀效率测试,并通过表面分析方法观察腐蚀后钢片形貌变化,最后通过理论计算对合成缓蚀剂进行性能研究。结果电化学与失重结果显示在加入质量浓度为200 mg/L的亚油酸咪唑啉后,缓蚀效率能达到90%,缓蚀性能优于常见的油酸咪唑啉。在结构上,由于亚油酸咪唑啉分子比油酸咪唑啉多了一个双键,增加了咪唑啉缓蚀剂的吸附位点,使其能更好地吸附于金属的表面。结论亚油酸咪唑啉对碳钢有很好的缓蚀性能;在同等实验条件下,缓蚀性能优于油酸咪唑啉;其吸附满足Langmuir吸附等温线;吸附过程中主要通过N—Fe键吸附在Fe表面。

Ce(NO_(3))_(3)和CeO_(2)纳米粒子对APTES膜耐腐蚀性的影响

目的通过对铜箔进行硅烷化处理,增强铜箔的耐腐蚀性能。方法采用化学浸泡法在9μm电解铜箔表面制备γ-氨丙基三乙氧基硅烷偶联剂(APTES)硅烷膜层、Ce^(3+)/APTES膜层、CeO_(2)/APTES膜层和Ce^(3+)/CeO_(2)/APTES膜层,对改性硅烷膜试样与空白试样进行接触角对照实验,对硅烷表面润湿性进行表征。在3.5%(质量分数)NaCl溶液中,对空白样、单一硅烷膜层、Ce^(3+)/APTES硅烷膜层和Ce^(3+)/CeO_(2)/APTES硅烷膜层进行浸泡实验和电化学实验,研究改性膜层前后的耐腐蚀性能。通过扫描电子显微镜(SEM)观察膜层表面形貌,并利用傅里叶变换红外光谱(FTIR)和X射线光电子能谱(XPS)对纳米粒子结构进行分析,探讨改性膜层的钝化机理。结果Ce(NO_(3))_(3)/CeO_(2)/APTES复合膜层的接触角最大,接触角为106.6°,表现出最佳的疏水性。同时,其表面的腐蚀坑数量和面积最小。在盐水浸泡和电化学实验中,各试样的腐蚀电流密度随着浸泡时间的延长而上升,Ce^(3+)/CeO_(2)/APTES试样的腐蚀电位发生正移,具有较低的腐蚀电流密度,并且该试样具有最高的相角和最高的阻抗值,远高于Ce^(3+)/APTES试样。结论与单一硅烷膜层和仅分别添加Ce(NO_(3))_(3)、CeO_(2)2种缓蚀剂的膜层相比,Ce(NO_(3))_(3)/CeO_(2)/APTES复合膜层的防护效果有明显提升,且Ce^(3+)与CeO_(2)之间的协同作用大大提高了硅烷膜层的耐腐蚀性能。

蒲公英叶提取物在盐酸中对铁片的缓蚀行为研究

通过浸提法从蒲公英叶中提取植物缓蚀剂,采用失重法、傅里叶红外光谱测试、腐蚀形貌表征法及吸附等温曲线拟合,研究了蒲公英叶提取物在1 mol/L HCl中对纯铁的缓蚀性能和机制。结果表明:蒲公英叶提取物对铁片均有显著的缓蚀效果,在35℃下,0.8 g/L的蒲公英叶提取物对铁片的缓蚀效率高达97.45%,效果最佳;蒲公英叶提取物中的活性分子官能团,以物理吸附的形式占据铁片表面反应位点来抑制铁片腐蚀。吸附等温线拟合结果显示,蒲公英叶提取物在铁片表面的吸附为单分子层吸附,吸附过程符合Langmuir吸附等温模型。

钢筋混凝土环境中负载型阻锈剂的研究进展

阻锈剂技术是抑制混凝土中钢筋锈蚀的重要途径,但传统阻锈剂的应用仍然面临功能单一、与混凝土的兼容性不佳、环保性和有效性难以兼顾等问题。将阻锈剂装载入载体中,以载体负载阻锈剂(Carrier-loaded corrosion inhibitor,CLCI)的形式将阻锈剂“间接”掺入混凝土,能够在避免阻锈剂原有缺陷的基础上,发挥载体的特有功能。本文围绕CLCI的离子固化、缓释效应、智能响应、pH自免疫系统、载体吸附效应等功能机制,结合CLCI对水泥基材料性能的影响,系统综述了CLCI的研究进展。最后,对其在混凝土中的研究和应用进行了展望,并提出了需要解决的问题,以期为CLCI在混凝土工程中的应用提供更多可能性。