Numerical simulation study on the mold strength of magnetic mold casting based on a coupled electromagnetic-structural method

The properties of the magnetic mold in magnetic mold casting directly determine the quality of the final cast parts.In this study,the magnetic mold properties in magnetic mold casting,were studied utilizing a coupled electromagnetic-structural method through numerical simulation.This study investigated key factors including equivalent stress,the distribution of tensile and compressive stresses,and the area ratio of tensile stress.It compared molds made entirely of magnetic materials with those made partially of magnetic materials.Simulation results indicate that as current increases from 4 A to 8 A,both the initial magnetic mold and the material-replaced magnetic mold initially show an increasing trend in equivalent stress,tensile-compressive stress,and the area ratio of tensile stress,peaking at 6 A before declining.After material replacement,the area ratio of tensile stress at 6 A decreases to 19.84%,representing a reduction of 29.72%.Magnetic molds comprising a combination of magnetic and non-magnetic materials exhibit sufficient strength and a reduced area ratio of tensile stress compared to those made entirely from magnetic materials.This study provides valuable insights for optimizing magnetic mold casting processes and offers practical guidance for advancing the application of magnetic molds.

CAS-ESM2.0 Successfully Reproduces Historical Atmospheric CO_(2) in a Coupled Carbon−Climate Simulation

The atmospheric carbon dioxide(CO_(2))concentration has been increasing rapidly since the Industrial Revolution,which has led to unequivocal global warming and crucial environmental change.It is extremely important to investigate the interactions among atmospheric CO_(2),the physical climate system,and the carbon cycle of the underlying surface for a better understanding of the Earth system.Earth system models are widely used to investigate these interactions via coupled carbon-climate simulations.The Chinese Academy of Sciences Earth System Model version 2(CAS-ESM2.0)has successfully fixed a two-way coupling of atmospheric CO_(2)with the climate and carbon cycle on land and in the ocean.Using CAS-ESM2.0,we conducted a coupled carbon-climate simulation by following the CMIP6 proposal of a historical emissions-driven experiment.This paper examines the modeled CO_(2)by comparison with observed CO_(2)at the sites of Mauna Loa and Barrow,and the Greenhouse Gases Observing Satellite(GOSAT)CO_(2)product.The results showed that CAS-ESM2.0 agrees very well with observations in reproducing the increasing trend of annual CO_(2)during the period 1850-2014,and in capturing the seasonal cycle of CO_(2)at the two baseline sites,as well as over northern high latitudes.These agreements illustrate a good ability of CAS-ESM2.0 in simulating carbon-climate interactions,even though uncertainties remain in the processes involved.This paper reports an important stage of the development of CAS-ESM with the coupling of carbon and climate,which will provide significant scientific support for climate research and China’s goal of carbon neutrality.

Coupled Numerical Simulation of Electromagnetic and Flow Fields in a Magnetohydrodynamic Induction Pump

Magnetohydrodynamic(MHD)induction pumps are contactless pumps able to withstand harsh environments.The rate of fluid flow through the pump directly affects the efficiency and stability of the device.To explore the influence of induction pump settings on the related delivery speed,in this study,a numerical model for coupled electromagnetic and flow field effects is introduced and used to simulate liquid metal lithium flow in the induction pump.The effects of current intensity,frequency,coil turns and coil winding size on the velocity of the working fluid are analyzed.It is shown that the first three parameters have a significant impact,while changes in the coil turns have a negligible influence.The maximum increase in working fluid velocity within the pump for the parameter combination investigated in this paper is approximately 618%.As the frequency is increased from 20 to 60 Hz,the maximum increase in the mean flow rate of the working fluid is approximately 241%.These research findings are intended to support the design and optimization of these devices.

Multi-scenario Simulation and Spatial-temporal Analysis of LUCC in China's Coastal Zone Based on Coupled SD-FLUS Model

Increased human activities in China's coastal zone have resulted in the depletion of ecological land resources.Thus,conducting current and future multi-scenario simulation research on land use and land cover change(LUCC)is crucial for guiding the healthy and sustainable development of coastal zones.System dynamic(SD)-future land use simulation(FLUS)model,a coupled simulation model,was developed to analyze land use dynamics in China's coastal zone.This model encompasses five scenarios,namely,SSP1-RCP2.6(A),SSP2-RCP4.5(B),SSP3-RCP4.5(C),SSP4-RCP4.5(D),and SSP5-RCP8.5(E).The SD model simulates land use demand on an annual basis up to the year 2100.Subsequently,the FLUS model determines the spatial distribution of land use for the near term(2035),medium term(2050),and long term(2100).Results reveal a slowing trend in land use changes in China's coastal zone from 2000–2020.Among these changes,the expansion rate of construction land was the highest and exhibited an annual decrease.By 2100,land use predictions exhibit high accuracy,and notable differences are observed in trends across scenarios.In summary,the expansion of production,living,and ecological spaces toward the sea remains prominent.Scenario A emphasizes reduced land resource dependence,benefiting ecological land protection.Scenario B witnesses an intensified expansion of artificial wetlands.Scenario C sees substantial land needs for living and production,while Scenario D shows coastal forest and grassland shrinkage.Lastly,in Scenario E,the conflict between humans and land intensifies.This study presents pertinent recommendations for the future development,utilization,and management of coastal areas in China.The research contributes valuable scientific support for informed,long-term strategic decision making within coastal regions.

Phase field simulation for non-isothermal solidification of multicomponent alloys coupled with thermodynamics database

In order to quantitively model the real solidification process of industrial multicomponent alloys, a non-isothermal phase field model was studied for multicomponent alloy fully coupled with thermodynamic and diffusion mobility database, which can accurately predict the phase equilibrium, solute diffusion coefficients, specific heat capacity and latent heat release in the whole system. The results show that these parameters are not constants and their values depend on local concentration and temperature. Quantitative simulation of solidification in multicomponent alloys is almost impossible without such parameters available. In this model, the interfacial region is assumed to be a mixture of solid and liquid with the same chemical potentials, but with different composition. The anti-trapping current is also considered in the model. And this model was successfully applied to industrial A1-Cu-Mg alloy for the free equiaxed dendrite solidification process.

Simulation of Underground Reservoir Stability of Pumped Storage Power Station Based on Fluid-Structure Coupling

Based on global initiatives such as the clean energy transition and the development of renewable energy,the pumped storage power station has become a new and significant way of energy storage and regulation,and its construction environment is more complex than that of a traditional reservoir.In particular,the stability of the rock strata in the underground reservoirs is affected by the seepage pressure and rock stress,which presents some challenges in achieving engineering safety and stability.Using the advantages of the numerical simulation method in dealing deal with nonlinear problems in engineering stability,in this study,the stability of the underground reservoir of the Shidangshan(SDS)pumped storage power station was numerically calculated and quantitatively analyzed based on fluid-structure coupling theory,providing an important reference for the safe operation and management of the underground reservoir.First,using the COMSOL software,a suitablemechanicalmodel was created in accordance with the geological structure and project characteristics of the underground reservoir.Next,the characteristics of the stress field,displacement field,and seepage field after excavation of the underground reservoir were simulated in light of the seepage effect of groundwater on the nearby rock of the underground reservoir.Finally,based on the construction specifications and Molar-Coulomb criterion,a thorough evaluation of the stability of the underground reservoir was performed through simulation of the filling and discharge conditions and anti-seepage strengthening measures.The findings demonstrate that the numerical simulation results have a certain level of reliability and are in accordance with the stress measured in the project area.The underground reservoir excavation resulted in a maximum displacement value of the rock mass around the caverns of 3.56 mm in a typical section,and the safety coefficient of the parts,as determined using the Molar-Coulomb criterion,was higher than 1,indicating that the project as a whole is in a stable state.

COUPLED SIMULATION OF 3D ELECTRO-MAGNETO-FLOW FIELD IN HALL-HEROULT CELLS USING FINITE ELEMENT METHOD

Two full 3D steady mathematical models are developed by finite element method （FEM） to calcalate coupled physics fields. the electro-magnetic model is built and solved first and so is the fluid motion model with the acquired electromagnetic force as source body forces in Navier-Stokes equations. Effects caused by the ferromagnetic shell, busbar system around, and open boundary problem as well as inside induced current were considered in terms of the magnetic field. Furthermore, a new modeling method is found to set up solid models and then mesh them entirely with so-called structuralized grids, namely hex-mesh. Examples of 75kA prebaked cell with two kinds of busbar arrangements are presented. Results agree with those disclosed in the literature and confirm that the coupled simulation is valid. It is also concluded that the usage of these models facilitates the consistent analysis of the electric field to magnetic field and then flow motion to the greater extent, local distributions of current density and magnetic flux density are very much dependent on the cell structure, the steel shell is a shield to reduce the magnetic field and flow pattern is two dimensional in the main body of the metal pad.

Wave-tide-surge coupled model simulation for Typhoon Maemi

Reasonably accurate predictions of wave heights, current and elevations during storm events are vital information for marine operations and design of offshore and coastal structures in the surrounding seas of Korea Peninsula. Ocean circulation and wind-wave models have traditionally been run separately, but recent researches have identified potentially important interactions between current and wave motions. The coupled tide-surge and the WAM wave models at the atmospheric boundary layer and bottom boundary layer around the Korea Peninsula are applied for the Typhoon Maemi （0314） event. Communication between the models is aehievod using MPI. Results are compared with coastal tide gauges and moored wave buoys and comparisons are also made between wave computations from the coupled model and the independent third generation wave models. Results suggest that applying the fide-surge-coupled model can be an effective means of obtaining wave and storm surge predictions simultaneously.

A COUPLED MODEL FOR MUILTIPHASE FLUID FLOW AND SEDIMENTATION DEFORMATION IN OIL RESERVOIR AND ITS NUMERICAL SIMULATION

A mathematical model for coupled multiphase fluid flow and sedi- mentation deformation is developed based on fluid-solid interaction mechanism.A finite difference-finite element numerical approach is presented.The results of an example show that the fluid-solid coupled effect has great influence on multiphase fluid flow and reservoir recovery performances,and the coupled model has practical significance for oilfield development.

Numerical simulation of aluminum holding furnace with fluid-solid coupled heat transfer

To predict three-dimensional temperature distribution of molten aluminum and its influencing factors inside an industrial aluminum holding furnace,a fluid-solid coupled method was presented.The fluid-solid coupled mathematics models of aluminum holding furnace in the premixed combustion processing were established based on mass conservation,moment conservation,momentum conservation,energy conservation and chemistry species conservation.Computational results agree well with the test data of the typical condition.The maximum combustion temperature is 1 850 K.The average temperature of the molten aluminum is 1 158 K,and the maximum temperature difference is about 240 K.The average temperature increases 0.3 ℃ while the temperature of combustion air increases 1 ℃.The optimal excess air ratio is 1.25-1.30.

A Hybrid Coupled Ocean–Atmosphere Model and Its Simulation of ENSO and Atmospheric Responses

A new hybrid coupled model(HCM) is presented in this study, which consists of an intermediate tropical Pacific Ocean model and a global atmospheric general circulation model. The ocean component is the intermediate ocean model(IOM)of the intermediate coupled model(ICM) used at the Institute of Oceanology, Chinese Academy of Sciences(IOCAS). The atmospheric component is ECHAM5, the fifth version of the Max Planck Institute for Meteorology atmospheric general circulation model. The HCM integrates its atmospheric and oceanic components by using an anomaly coupling strategy. A100-year simulation has been made with the HCM and its simulation skills are evaluated, including the interannual variability of SST over the tropical Pacific and the ENSO-related responses of the global atmosphere. The model shows irregular occurrence of ENSO events with a spectral range between two and five years. The amplitude and lifetime of ENSO events and the annual phase-locking of SST anomalies are also reproduced realistically. Despite the slightly stronger variance of SST anomalies over the central Pacific than observed in the HCM, the patterns of atmospheric anomalies related to ENSO,such as sea level pressure, temperature and precipitation, are in broad agreement with observations. Therefore, this model can not only simulate the ENSO variability, but also reproduce the global atmospheric variability associated with ENSO, thereby providing a useful modeling tool for ENSO studies. Further model applications of ENSO modulations by ocean–atmosphere processes, and of ENSO-related climate prediction, are also discussed.

Time-Domain Simulation for Coupled Motions of Three Barges Moored Side-by-Side in Floatover Operation

Simulating the coupled motions of multiple bodies in the time domain is a complex problem because of the strong hydrodynamic interactions and coupled effect of various mechanical connectors. In this study, we investigate the hydrodynamic responses of three barges moored side-by-side in a floatover operation in the frequency and time domains. In the frequency domain, the damping lid method is adopted to improve the overestimated hydrodynamic coefficients calculated from conventional potential flow theory. A time-domain computing program based on potential flow theory and impulse theory is compiled for analyses that consider multibody hydrodynamic interactions and mechanical effects from lines and fenders. Correspondingly, an experiment is carried out for comparison with the numerical results. All statistics, time series, and power density spectra from decay and irregular wave tests are in a fairly good agreement.

Thermodynamic Analysis,Simulation and Optimization on Energy Savings of Ideal Internal Thermally Coupled Distillation Columns

Internal thermally coupled distillation columns (ITCDIC) are the frontier of distillation energy saving research. In this paper, a novel energy saving model of ideal ITCDIC and a simulation algorithm are presented,upon which a series of comparative studies on energy savings with conventional distillation columns are carried out. Furthermore, we present an optimization model of ideal ITCDIC, which can be used to achieve the maximum energy saving and find the optimal design parameters directly. The binary system of benzene-toluene is adopted for the illustrative example of simulation and optimization. The results show that the maximum energy saving of ITCDIC is 52.25% (compared with energy consumption of conventional distillation under the minimum reflux ratio operation); the optimal design parameters are obtained, where the rectifying section pressure and the feed thermal condition are Pr=0.3006 MPa and q=0.5107 respectively.

Simulation and Optimization for Thermally Coupled Distillation Using Artificial Neural Network and Genetic Algorithm

In this paper, a new approach using artificial neural network and genetic algorithm for the optimization of the thermally coupled distillation is presented. Mathematical model can be constructed with artificial neural network based on the simulation results with ASPEN PLUS. Modified genetic algorithm was used to optimize the model. With the proposed model and optimization arithmetic, mathematical model can be calculated, decision variables and target value can be reached automatically and quickly. A practical example is used to demonstrate the algorithm.

SIMULATION OF SUMMER CLIMATE IN CHINA DURING 1997 AND 1998 USING A REGIONAL AIR-SEA COUPLED MODEL

Using the regional air-sea coupled climate model RegCM3-POM,a series of numerical experiments are performed to simulate the summer climate in 1997 and 1998 with different coupling time steps.The results show that the coupled model has good performance on the simulation of the summer sea surface temperature(SST) in 1997 and 1998,and the simulation results of CPL1(with the coupling time step at 1 hour) are similar to those of CPL6(with the coupling time step at 6 hours).The coupled model can well simulate SST differences between 1997 and 1998.As for the simulation of the drought in 1997 and the flood in 1998,the results of CPL6 are more accurate.The coupled model can well simulate the drought in 1997 over North China,and compared with the results of the atmosphere model RegCM3,the simulation ability of the coupled model is improved.The coupling model has better ability in the simulation of the circulation in the middle and low levels,and the water vapor transportation in the coupling model is reasonable in both 1997 and 1998.RegCM3(an uncoupled model) cannot correctly simulate the transportation path differences between 1997 and 1998,but the coupled model can simulate the differences well.

Simulation of the Asian Monsoon by IAP AGCM Coupled with an Advanced Land Surface Model(IAP94)

In this paper, the global and regional features of the seasonal variation of general circulation, and especially the Asian monsoon simulated by the Institute of Atmospheric Physics Two-level AGCM coupled with a sophisticated land-surface model (IAP94-GCM) are presented and compared with the observation. The comparison is made by using the equilibrium multiyear seasonal cycle climate from a 100-year integration. In the integration sea surface temperature (SST) and sea ice are taken from the observed climatological data (with seasonal variation) because our purpose is to see the improvement of simulation due to the coupling with an advanced land surface model. Overall, the IAP94-GCM provides a reasonably realistic simulation of the interseasonal and intraseasonal climatology of the Asian monsoon and yields an important information that sheds light on the thermal underpinning and the thermodynamics of the seasonal and even multiscale variabilities associated with the Asian summer monsoon.

Coupled Eulerian-Lagrangian simulation of a modified direct shearapparatus for the measurement of residual shear strengths

The simulation of large-strain geotechnical laboratory tests with conventional Lagrangian finite element method(FEM)techniques is often problematic due to excessive mesh distortion.The multiple reversal direct shear(MRDS)test can be used to measure the residual shear strength of soils in a laboratory setting.However,modelling and simulation generally require advanced numerical methods to accommodate the large shear strains concentrated in the shear plane.In reality,when the standard direct shear(DS)apparatus is used,the MRDS method is prone to two major sources of measurement error:load cap tilting and specimen loss.These sources of error make it difficult or even impossible to correctly determine the residual shear strength.This paper presents a modified DS apparatus and multi-reversal multi-stage test method,simulated using the coupled Eulerian-Lagrangian(CEL)method in a finite element environment.The method was successful in evaluating equipment and preventing both load cap tilting and specimen loss,while modelling large-deformation behaviour that is not readily simulated with the conventional FEM or arbitrary Lagrangian-Eulerian(ALE)analysis.Thereafter,a modified DS apparatus was created for the purpose of analysing mixtures of organic materials found in an Australian clay.The results obtained from the modified DS CEL model in combination with laboratory tests show a great improvement in the measured residual shear strength profiles compared to those from the standard apparatus.The modified DS setup ensures that accurate material residual shear strengths are calculated,a factor that is vital to ensure appropriate soil behaviour is simulated for numerical analyses of large-scale geotechnical projects.

Coupled simulation of recirculation zonal firebox model and detailed kinetic reactor model in an industrial ethylene cracking furnace

A coupled system simulating both firebox and reactor is established to study the naphtha pyrolysis in an industrial tubular furnace.The firebox model is based on zone method including combustion,radiation,and convection to simulate heat transfer in the furnace.A two-dimensional recirculation model is proposed to estimate the flow field in furnace.The reactor model integrates the feedstock reconstruction model,an auto-generator of detail kinetic schemes,and the reactor simulation model to simulate the reaction process in the tubular coil.The coupled simulation result is compared with industrial process and shows agreement within short computation time.

Application of a Coupled Land Surface-Hydrological Model to Flood Simulation in the Huaihe River Basin of China

A hydrological simulation in the Huaihe River Basin(HRB) was investigated using two different models: a coupled land surface hydrological model(CLHMS), and a large-scale hydrological model(LSX-HMS). The NCEP-NCAR reanalysis dataset and observed precipitation data were used as meteorological inputs. The simulation results from both models were compared in terms of flood processes forecasting during high flow periods in the summers of 2003 and 2007, and partial high flow periods in 2000. The comparison results showed that the simulated streamflow by CLHMS model agreed well with the observations with Nash-Sutcliffe coefficients larger than 0.76, in both periods of 2000 at Lutaizi and Bengbu stations in the HRB, while the skill of the LSX-HMS model was relatively poor. The simulation results for the high flow periods in 2003 and 2007 suggested that the CLHMS model can simulate both the peak time and intensity of the hydrological processes, while the LSX-HMS model provides a delayed flood peak. These results demonstrated the importance of considering the coupling between the land surface and hydrological module in achieving better predictions for hydrological processes, and CLHMS was proven to be a promising model for future applications in flood simulation and forecasting.

Fully coupled fluid-solid productivity numerical simulation of multistage fractured horizontal well in tight oil reservoirs

A mathematical model, fully coupling multiple porous media deformation and fluid flow, was established based on the elastic theory of porous media and fluid-solid coupling mechanism in tight oil reservoirs. The finite element method was used to determine the numerical solution and the accuracy of the model was verified. On this basis, the model was used to simulate productivity of multistage fractured horizontal wells in tight oil reservoirs. The results show that during the production of tight oil wells, the reservoir region close to artificial fractures deteriorated in physical properties significantly, e.g. the aperture and conductivity of artificial fractures dropped by 52.12% and 89.02% respectively. The simulations of 3000-day production of a horizontal well in tight oil reservoir showed that the predicted productivity by the uncoupled model had an error of 38.30% from that by the fully-coupled model. Apparently, ignoring the influence of fluid-solid interaction effect led to serious deviations of the productivity prediction results. The productivity of horizontal well in tight oil reservoir was most sensitive to the start-up pressure gradient, and second most sensitive to the opening of artificial fractures. Enhancing the initial conductivity of artificial fractures was helpful to improve the productivity of tight oil wells. The influence of conductivity, spacing, number and length of artificial fractures should be considered comprehensively in fracturing design. Increasing the number of artificial fractures unilaterally could not achieve the expected increase in production.