To reduce the surface cracks of extrusion rod for AZ31 magnesium caused by nonhomogeneous metal flow in extrusion process, 3D computer finite element （FE） simulations of extruding a wrought magnesium alloy AZ31 into...To reduce the surface cracks of extrusion rod for AZ31 magnesium caused by nonhomogeneous metal flow in extrusion process, 3D computer finite element （FE） simulations of extruding a wrought magnesium alloy AZ31 into rods have been performed and the results have been verified in extrusion experiments under identical conditions. The tendency to generate the dead zone is decreased by employing the die angle 60° at the cone-shaped die comparing with the die angle 180°. The surface additional tensile stresses of the rod at the die exit are decreased greatly so that the surface cracks caused are avoided by using the die angle 60°. The extrusion die with die angle 180° would increase the higher temperature rise and possibility of crack formation on the rod surface that caused by die angle 60° and temperature rise decrease tensile strength of the AZ31 rod. The experimental results show that die angle 180° could cause continuous cracks on the surface of the extruded rod. The extrusion force required is reduced approximately 15 ton by employing the die angle 60°. Theoretical results obtained by the DeformTM-3D simulation agreed well with the experiments. The obtained results provide the fundamental and also practical guidelines for the design and correction of dies to produce magnesium rod with good surface quality.展开更多
A new meso-mechanical testing scheme based on SEM was developed to carry out the experiment of microfracturing process of rocks. The microfracturing process of the pre-crack marble sample on surrounding rock in the im...A new meso-mechanical testing scheme based on SEM was developed to carry out the experiment of microfracturing process of rocks. The microfracturing process of the pre-crack marble sample on surrounding rock in the immerged Long-big tunnel in Jinping Cascade II Hydropower Station under uniaxial compression was recorded by using the testing scheme. According to the stereology theory, the propagation and coalescent of cracks at meso-scale were quantitatively investigated with digital technology. Therefore, the basic geometric information of rock microcracks such as area, angle, length, width, perimeter, was obtained from binary images after segmentation. The failure mechanism of specimen under uniaxial compression with the quantitative information was studied from macro and microscopic point of view. The results show that the image of microfracturing process of the specimen can be observed and recorded digitally. During the damage of the specimen, the distribution of microcracks in the specimen is still subjected to exponential distribution with some microcracks concentrated in certain regions. Finally, the change law of the fractal dimension of the local element in marble sample under different external load conditions is obtained by means of the statistical calculation of the fractal dimension.展开更多
In this paper, the crack initiation characteristics of compression-shear plane crack with hydraulic pressure were studied by using theoretical analysis and experimental verification methods. The formula derivation pro...In this paper, the crack initiation characteristics of compression-shear plane crack with hydraulic pressure were studied by using theoretical analysis and experimental verification methods. The formula derivation process of stress intensity factor of crack tip and open-type crack initiation angle and initiation strength was expounded in detail. Cement mortar specimens prefabricated with open-type crack were made for biaxial compression test. The results show that the mode I stress intensity factor is inversely proportional to the dip angle of pre-exciting crack, water pressure and crack width. The fracture toughness is most easily achieved when the dip angle of pre-exciting crack is 60°. The mode II stress intensity factor is symmetrically distributed with the dip angle and independent of the water pressure and crack width. For open-type crack, the crack initiation angle decreases with the increase of the dip angle of pre-exciting crack, water pressure and crack width;the crack initiation strength is inversely proportional to the water pressure and proportional to the lateral pressure. The research results can provide ideas for the study of crack initiation under the coupling of ground stress and osmotic pressure in tunnel engineering.展开更多
An experimental-numerical method for measuring dynamic crack propagatingvelocities under stress wave loading is established in this paper. The experiments of thethree-point bend specimen are done on the improved Hopki...An experimental-numerical method for measuring dynamic crack propagatingvelocities under stress wave loading is established in this paper. The experiments of thethree-point bend specimen are done on the improved Hopkinson bar. Deflection of loading point,dynamic load and instantaneous crack length are measured, then crack propagating velocities arecalculated. Experiments on 40Cr steel show that the results given by this method have a goodagreement with that obtained by the resistance fracture gage method. Therefore this method isfeasible for measuring crack propagating velocities under high loading rate and will have wideapplication.展开更多
Three kinds of the model of crack normal to the bimaterialinterface are studied by an experimental method. The highly sensitivemoire interferometry technique is employed to obtain the displacementfields near the crack...Three kinds of the model of crack normal to the bimaterialinterface are studied by an experimental method. The highly sensitivemoire interferometry technique is employed to obtain the displacementfields near the crack tip. The singularities of the three kinds ofmodel are determined and analyzed by the experimental method andcompared and discussed.展开更多
This paper presents a study on the cracking of steel pieces during their galvanization in alloyed liquid zinc. An experimental design was developed to show the effect of the amount of the various alloying elements (Sn...This paper presents a study on the cracking of steel pieces during their galvanization in alloyed liquid zinc. An experimental design was developed to show the effect of the amount of the various alloying elements (Sn, Bi, Pb) on this phenomenon. The characterization of the effect was obtained by 1) deformation by three-point bending of a piece of steel with different levels of deflection;2) galvanizing and 3) observation and measurement of the cracks. A model of the critical deflection (deflection for crack starting) with the amounts of Sn, Pb, and Bi is presented and the predictions are described.展开更多
介绍了近年来微纳米材料强度实验测试研究方面的最新进展,重点综述了可用于微纳米材料及其结构中界面强度测试的实验系统、测试方法及结果.主要内容包括:测试微纳米薄膜界面端分层裂纹启裂的夹层悬臂梁方法,测试纳米岛/衬底间界面结合...介绍了近年来微纳米材料强度实验测试研究方面的最新进展,重点综述了可用于微纳米材料及其结构中界面强度测试的实验系统、测试方法及结果.主要内容包括:测试微纳米薄膜界面端分层裂纹启裂的夹层悬臂梁方法,测试纳米岛/衬底间界面结合强度的改进AFM(atomic force microscopy)方法,测试裂纹沿界面扩展的预裂纹法,可实现纳米薄膜界面裂纹原位观察的实验测试方法,测试薄膜在疲劳、蠕变条件下界面裂纹扩展的改进4点弯曲法等.除了总结分析测试结果,还讨论了上述实验方法的优缺点和适用范围,并指出了微纳米材料界面强度实验研究方面的一些挑战与难点,最后提出了若干需要继续研究的课题.展开更多
基金supported by National Basic Research Program of China(No.2007CB613700)National Sci & Tech Support Program (No.2007BAG06B04)+2 种基金National Natural Science Foundation of China (No.50725413)Plan for the 11th National Five-Year Plan (No.2006BAE04B03)Researches on Mathematical Models of Solidification Segregation in Continuous Casting and Simulation Technologies(No.CST,2007bb4413)
文摘To reduce the surface cracks of extrusion rod for AZ31 magnesium caused by nonhomogeneous metal flow in extrusion process, 3D computer finite element （FE） simulations of extruding a wrought magnesium alloy AZ31 into rods have been performed and the results have been verified in extrusion experiments under identical conditions. The tendency to generate the dead zone is decreased by employing the die angle 60° at the cone-shaped die comparing with the die angle 180°. The surface additional tensile stresses of the rod at the die exit are decreased greatly so that the surface cracks caused are avoided by using the die angle 60°. The extrusion die with die angle 180° would increase the higher temperature rise and possibility of crack formation on the rod surface that caused by die angle 60° and temperature rise decrease tensile strength of the AZ31 rod. The experimental results show that die angle 180° could cause continuous cracks on the surface of the extruded rod. The extrusion force required is reduced approximately 15 ton by employing the die angle 60°. Theoretical results obtained by the DeformTM-3D simulation agreed well with the experiments. The obtained results provide the fundamental and also practical guidelines for the design and correction of dies to produce magnesium rod with good surface quality.
基金Projects(50674040, 50539090) supported by the National Natural Science Foundation of ChinaProject(CX07B_128z) supported by the Cultivate Creative Postgraduate Foundation of Jiangsu Province, China
文摘A new meso-mechanical testing scheme based on SEM was developed to carry out the experiment of microfracturing process of rocks. The microfracturing process of the pre-crack marble sample on surrounding rock in the immerged Long-big tunnel in Jinping Cascade II Hydropower Station under uniaxial compression was recorded by using the testing scheme. According to the stereology theory, the propagation and coalescent of cracks at meso-scale were quantitatively investigated with digital technology. Therefore, the basic geometric information of rock microcracks such as area, angle, length, width, perimeter, was obtained from binary images after segmentation. The failure mechanism of specimen under uniaxial compression with the quantitative information was studied from macro and microscopic point of view. The results show that the image of microfracturing process of the specimen can be observed and recorded digitally. During the damage of the specimen, the distribution of microcracks in the specimen is still subjected to exponential distribution with some microcracks concentrated in certain regions. Finally, the change law of the fractal dimension of the local element in marble sample under different external load conditions is obtained by means of the statistical calculation of the fractal dimension.
文摘In this paper, the crack initiation characteristics of compression-shear plane crack with hydraulic pressure were studied by using theoretical analysis and experimental verification methods. The formula derivation process of stress intensity factor of crack tip and open-type crack initiation angle and initiation strength was expounded in detail. Cement mortar specimens prefabricated with open-type crack were made for biaxial compression test. The results show that the mode I stress intensity factor is inversely proportional to the dip angle of pre-exciting crack, water pressure and crack width. The fracture toughness is most easily achieved when the dip angle of pre-exciting crack is 60°. The mode II stress intensity factor is symmetrically distributed with the dip angle and independent of the water pressure and crack width. For open-type crack, the crack initiation angle decreases with the increase of the dip angle of pre-exciting crack, water pressure and crack width;the crack initiation strength is inversely proportional to the water pressure and proportional to the lateral pressure. The research results can provide ideas for the study of crack initiation under the coupling of ground stress and osmotic pressure in tunnel engineering.
文摘An experimental-numerical method for measuring dynamic crack propagatingvelocities under stress wave loading is established in this paper. The experiments of thethree-point bend specimen are done on the improved Hopkinson bar. Deflection of loading point,dynamic load and instantaneous crack length are measured, then crack propagating velocities arecalculated. Experiments on 40Cr steel show that the results given by this method have a goodagreement with that obtained by the resistance fracture gage method. Therefore this method isfeasible for measuring crack propagating velocities under high loading rate and will have wideapplication.
文摘Three kinds of the model of crack normal to the bimaterialinterface are studied by an experimental method. The highly sensitivemoire interferometry technique is employed to obtain the displacementfields near the crack tip. The singularities of the three kinds ofmodel are determined and analyzed by the experimental method andcompared and discussed.
文摘This paper presents a study on the cracking of steel pieces during their galvanization in alloyed liquid zinc. An experimental design was developed to show the effect of the amount of the various alloying elements (Sn, Bi, Pb) on this phenomenon. The characterization of the effect was obtained by 1) deformation by three-point bending of a piece of steel with different levels of deflection;2) galvanizing and 3) observation and measurement of the cracks. A model of the critical deflection (deflection for crack starting) with the amounts of Sn, Pb, and Bi is presented and the predictions are described.
文摘介绍了近年来微纳米材料强度实验测试研究方面的最新进展,重点综述了可用于微纳米材料及其结构中界面强度测试的实验系统、测试方法及结果.主要内容包括:测试微纳米薄膜界面端分层裂纹启裂的夹层悬臂梁方法,测试纳米岛/衬底间界面结合强度的改进AFM(atomic force microscopy)方法,测试裂纹沿界面扩展的预裂纹法,可实现纳米薄膜界面裂纹原位观察的实验测试方法,测试薄膜在疲劳、蠕变条件下界面裂纹扩展的改进4点弯曲法等.除了总结分析测试结果,还讨论了上述实验方法的优缺点和适用范围,并指出了微纳米材料界面强度实验研究方面的一些挑战与难点,最后提出了若干需要继续研究的课题.
