Cracking analysis of fracture mechanics by the finite element method of lines(FEMOL)

The Finite Element Method of Lines （FEMOL） is a semi-analytic approach and takes a position between FEM and analytic methods. First, FEMOL in Fracture Mechanics is presented in detail. Then, the method is applied to a set of examples such as edge-crack plate, the central-crack plate, the plate with cracks emanating from a hole under tensile or under combination loads of tensile and bending. Their dimensionless stress distribution, the stress intensify factor （SIF） and crack opening displacement （COD） are obtained, and comparison with known solutions by other methods are reported. It is found that a good accuracy is achieved by FEMOL. The method is successfully modified to remarkably increase the accuracy and reduce convergence difficulties. So it is a very useful and new tool in studying fracture mechanics problems.

Bifurcation analysis of fan casing under rotating air flow excitation

A fan casing model of cantilever circular thin shell is constructed based on the geometric characteristics of the thin-walled structure of aero-engine fan casing. According to Donnelly＇s shell theory and Hamilton＇s principle, the dynamic equations axe established. The dynamic behaviors are investigated by a multiple-scale method. The effects of casing geometric parameters and motion parameters on the natural frequency of the system are studied. The transition sets and bifurcation diagrams of the system are obtained through a singularity analysis of the bifurcation equation, showing that various modes of the system such as the bifurcation and hysteresis will appear in different parameter regions. In accordance with the multiple relationship of the fan speed and stator vibration frequency, the fan speed interval with the casing vibration sudden jump is calculated. The dynamic reasons of casing cracks are investigated. The possibility of casing cracking hysteresis interval is analyzed. The results show that cracking is more likely to appear in the hysteresis interval. The research of this paper provides a theoretical basis for fan casing design and system parameter optimization.

Acoustic emission assessment of interface cracking in thermal barrier coatings

In this paper,acoustic emission（AE） and digital image correlation methods were applied to monitor interface cracking in thermal barrier coatings under compression.The interface failure process can be identifie via its AE features,including buckling,delamination incubation and spallation.According to the Fourier transformation of AE signals,there arefourdifferentfailuremodes：surfaceverticalcracks,opening and sliding interface cracks,and substrate deformation.The characteristic frequency of AE signals from surface vertical cracks is 0.21 MHz,whilst that of the two types of interface cracks are 0.43 and 0.29 MHz,respectively.The energy released of the two types of interface cracks are 0.43 and 0.29 MHz,respectively.Based on the energy released from cracking and the AE signals,a relationship is established between the interface crack length and AE parameters,which is in good agreement with experimental results.

NEAR CRACK LINE ELASTIC－PLASTIC ANALYSIS FOR A CRACK LOADED BY ANTIPLANE POINT FORCES

In this paper, the improved near crack line analysis method proposed in Refs. [1]and [2] is used to investigate a mode Ⅲ crack loaded by antiplane point forces in aninfinite plate in an elastic-perfectly plastic solid. The solutions of this paper aresufficiently precise near the crack line region because. the assumptions of the smallscale yielding theory have not been used and no other assumptions have been taken.

The Effects of Fatigue Cracks on Fastener Loads during Cyclic Loading and on the Stresses Used for Crack Growth Analysis in Classical Linear Elastic Fracture Mechanics Approaches

High strength threaded fasteners are widely used in the aircraft industry, and service experience shows that for structures where shear loading of the joints is significant, like skin splices, fuselage joints or spar caps-web attachments, more cracks are initiated and grow from the edges of the fastener holes than from features like fillets radii and corners or from large access holes. The main causes of this cracking are the stress concentrations introduced by the fastener holes and by the threaded fasteners themselves, with the most common damage site being at the edge of the fastener holes. Intuitively, it is easy to visualize that after the crack initiation, during the growth stages, some of the load transferred initially by the fastener at the cracked hole will decrease, and it will be shed to the adjacent fasteners that will carry higher loads than in uncracked condition. Using currently available computer software, the method presented in this paper provides a relatively quick and quantitatively defined solution to account for the effects of crack length on the fastener loads transfer, and on the far field and bypass loads at each fastener adjacent to the crack. At each location, these variations are determined from the 3-dimensional distribution of stresses in the joint, and accounting for secondary bending effects and fastener tilt. Two cases of a typical skins lap splice with eight fasteners in a two rows configuration loaded in tension are presented and discussed, one representative for wing or fuselage skins configurations, and the second case representative for cost effective laboratory testing. Each case presents five cracking scenarios, with the cracks growing from approx. 0.03 inch to either the free edge, next hole or both simultaneously.

AN APPROACH TO THE ELASTIC-PLASTIC ANALYSIS OF THE PLANE STRAIN MODE-I CRACK

This paper presents an approach to the solution of the approximate elastic-plastic analysis for the plane strain mode-1 crack.

ANALYSIS OF SURFACE CRACK ON FORWARD EXTRUDING BAR DURING AXISYMMETRIC CUP-BAR COMBINED EXTRUSION PROCESS

In this paper, the kinematically admissible velocity field with surface crack on forward extruding bar is put forward during the axisymmetric cup-bar combined extrusion process, in accordance with the results of model experiments.On the basis of velocity field, the necessary condition for surface crack formation on the forward extruding bar is derived, with the help of upper bound theorem and the minimum energy principle. Meanwhile, the relationships between surface crack formation and combination of reduction in area for the part of forward and backward extursions relative residual thickness of billet (T/R0),frictional factor (m) or relative land length of ram and chamber are calculated during the extrusion process. Therefore, whether the surface crack on forward exturding bar occurs can be predicted before extruding the lower-plasticity metals for axisymmetric cup-bar combined extrusion process.The analytical results agree very well with experimental results of aluminium alloy LY12 (ASTM 2024) and LC4 (ASTM 7075).

NEAR CRACK LINE ELASTIC-PLASTIC ANALYSIS FOR A FINITE PLATE LOADED BY TWO PAIRS OF ANTIPLANE POINT FORCES

In this paper, the improved near crack line analysis method proposed in Refs. [1] and [2] is used to investigate a center crack loaded by two pairs of antiplane point forces in a finite plate in an elastic-perfectly plastic solid. And the analytical solutions are obtained, that is elastic-plastic stress fields near the crack line and the law that the length of the plastic zone along the crack line is varied with an external loads tr,ld the bearing capacity of a finite plate with a center crack. The results of this paper are sufficiently precise near the crack line, because the assumptions of the small scale yielding theory have not been used and no other assumptions have been taken.

General forms of elastic-plastic matching equations for mode-Ⅲ cracks near crack line

Crack line analysis is an effective way to solve elastic-plastic crack problems. Application of the method does not need the traditional small-scale yielding conditions and can obtain sufficiently accurate solutions near the crack line. To address mode- Ⅲ crack problems under the perfect elastic-plastic condition, matching procedures of the crack line analysis method axe summarized and refined to give general forms and formulation steps of plastic field, elastic-plastic boundary, and elastic-plastic matching equations near the crack line. The research unifies mode-III crack problems under different conditions into a problem of determining four integral constants with four matching equations. An example is given to verify correctness, conciseness, and generality of the procedure.

ELASTIC-PLASTIC ANALYTICAL SOLUTIONS FOR AN ECCENTRIC CRACK LOADED BY TWO PAIRS OF ANTI-PLANE POINT FORCES

The improved near crack line analysis method was used to investigate an eccentric cracked plate loaded by two pairs of anti_plane point forces at the crack surface in an elastic_perfectly plastic solid. The analytical solutions of the elastic_plastic stress fields and displacements near the crack line have been found without the assumptions of the small scale yielding. The law that the length of the plastic zone along the crack line is varied with an external loads and the bearing capacity of an eccentric cracked plate are obtained.

THE EXACT SOLUTIONS OF ELASTIC－PLASTIC CRACK LINE FIELD FOR MODE Ⅱ PLANE STRESS CRACK

The near crack line field analysis method has been used io investigate into theexact elastic-plastic solutions of a mode II crack under plane stress condilion in anelastic-perfectly plastic solid. The assumptions of the usual small scale yielding theory.hare been completely. dbandoned and the correct formulations of matching conditionsat the elaslic-plastic boundary. have been given. By, matching the general solution ofthe plastic slress field (bul not the special solution used to be adopted) with the exactelastic stress field (but not the crack tip K-dominant field) at the elastic-plasticboundary, near the crack line, the plastic stresses. the length of the plastic =one and theunit normal vector of the elastic-plastic boundary.which are sufficiently precise near the crack line region ,have been given.

THE EXACT SOLUTIONS OF ELASTIC－PLASTIC CRACK LINE FIELD FOR MODE Ⅱ PLANE STRESS CRACK

The near crack line field analysis method has been used to investigate into the exact elastic-plastic solutions of a mode Ⅱ crack under plane stress condition in anelastic-perfectly plastic solid. The assumptions of the usual small scale yielding theoryhave been completely. dbandoned and the correct .formulations of matching conditionsat the elastic-plastic boundary have been given. By matching the general solution of the plastic stress field (but not the special solution used to be adopted) will the exactelastic stress field (but not the crack tip K-dominant field) at the elastic-plasticboundary. near the crack line, the plastic .stresses, the length of the plastic zone and theunit normal vector of the elaslic-plastic boundary. which sufficiently precise nearthe crack line region, hare been given.

TRANSFERABILITY OF TOUGHNESS RESULT TO FRACTURE PERFORMANCE EVALUATION OF WELDED JOINTS CONSIDERING STABLE CRACK GROWTH

The transferability of the toughness results in ductile-brittle transition region for welded cracked specimens is conducted by 3D FE analysis. The fracture toughness Values for the double edge notched tension specimens are predicted effectively from the bend test results based on the local approach considering stable crack growth. It is found that the cell model gives a good description of the stable crack growth behavior, and the local approach is useful for the transferability analysis of fracture toughness results in ductile-brittle transition region.

Feature analysis of acoustic emission sources for rail crack detection by the finite element method

The safety of rail is very important for the development of high speed railway, and it is necessary to investigate the features of inner cracks in rail. In order to obtain the features of Acoustic Emission （AE） sources of inner cracks in rail, AE sources with different types, depths and propagation distances are examined for crack in rail. The finite element method is utilized to model the rail with cracks and the results of experiment demonstrate the effectiveness of this model. Wavelet transform and Rayleigh-Lamb equations are utilized to extract the features of crack AE sources. The results illustrate that the intensity ratio among AE modes can identify the AE source types and the AE sources with different frequencies in rail. There are uniform AE mode features existing in the AE signals from AE sources in rail web, however AE signals from AE sources in rail head and rail base have the complex and unstable AE modes. Different AE source types have the different propagation features in rail. It is helpful to understand the rail cracks and detect the rail cracks based on the AE technique.