Influence of Firing Temperature on Properties of High Alumina Bricks

To reduce production costs and make full and reasonable use of raw materials,high alumina bricks were prepared using tabular corundum and mullite as aggregates,sillimanite as intermediate particles,and white fused corundum powder,α-alumina micropowder,and Suzhou soil as the matrix,firing at different temperatures(1420,1440,1460,1480,1500 and 1520℃)for 4 h.The apparent porosity(AP),the bulk density(BD),the cold crushing strength(CCS),the thermal shock resistance(TSR),the refractoriness under load(RUL)and the creep rate of the samples were tested.The effects of the firing temperature on the creep rate(1450℃×50 h,under a load of 0.2 MPa)of the samples were studied.The results show that with the sillimanite addition of 22.5 mass%,the sample fired at 1460℃for 4 h performs the best comprehensive properties:the AP of 17.5%,the BD of 2.75 g·cm^(-3),the CCS of 100.5 MPa,the TSR number of 35 cycles,the RUL of 1682℃,and the creep rate of-0.428%,which can prolong the service life of furnaces.

High temperature mechanical behavior of alumina dispersion strengthened copper alloy with high content of alumina

The microstructure and its effects on the high temperature mechanical behavior of Cu-2.7%Al_2O_3 （volume fraction） dispersion strengthened copper （ADSC） alloy were investigated. The results indicate that fine alumina particles are uniformly distributed in the copper matrix, while a few coarse ones are distributed on the grain boundaries. Tensile tests results show that Hall-Petch mechanism is the main contribution to the yield strength of ADSC alloy at room temperature. Its high temperature strength is attributed to the strong pinning effects of alumina particles on the grain and sub-grain boundaries with dislocations. The ultimate tensile strength can reach 237 MPa and the corresponding yield strength reaches 226 MPa at 700℃. Tensile fracture morphology indicates that the ADSC alloy shows brittleness at elevated temperatures. Creep tests results demonstrate that the steady state creep rates at 400 ℃ are lower than those at 700 ℃. The stress exponents at 400 ℃ and 700℃ are 7 and 5, respectively, and the creep strain rates of the ADSC alloy are controlled by dislocation core diffusion and lattice diffusion.

Effect of carbon on high temperature compressive and creep properties of β-stabilized TiA l alloy

Carbon is an important alloying element in improving high temperature mechanical properties of various metallic materials.The effects of carbon on high temperature mechanical properties of aβ-stabilized Ti?45Al?3Fe?2Mo(molar fraction,%)alloy were studied through compressive and creep tests.The results show that the carbon addition(0.5%,molar fraction)obviously enhances the high temperature compressive strength and creep resistance of theβ-stabilized Ti?45Al?3Fe?2Mo alloy.A lot of nano-scaled Ti3AlC carbides precipitate in theβ-stabilized alloy and these carbides pin the dislocations,and greatly increase the high temperature properties.At the same time,the carbon addition decreases the amount of?phase,refines the lamellar spacing,and causes solution strengthening,which also contribute to the improvement of the high temperature properties.

TDFAD APPROACH TO HIGH TEMPERATURE DEFECT ASSESSMENT AND ITS ENGINEERING APPLICATION

From the idea of failure of defective structures at high temperature beingcontrolled by two mechanisms: fast fracture due to creep crack growth initiating at the crack tipand creep rupture on the weakened section, a time-dependent failure assessment diagram (TDFAD) isdeveloped on the basis of the time dependent crack tip parameter J integral. According to theproposed TDFAD method, detailed crack initiation and creep crack growth analysis is avoided insafety assessments of high temperature structures by performing simple calculations of stressintensity factor and limit load. To evaluate the creep toughness parameter K_(mat), three differentexpressions are suggested on the basis of experimental load-line displacement, creep crackinitiation and growth parameters as well as the isochronous stress-strain curve. The influence ofservice factors such as temperature and service-time on the proposed TDFAD is discussed by using theproperties of 2.25CrlMo steel and an example is also presented to illustrate the approach.

ISOCHRONOUS STRESS-STRAIN CURVES OF LOW ALLOY STEEL CROSS-WELD-SPECIMEN AT HIGH TEMPERATURE

In this work, a parametric approach is presented and utilized to determine the creep properties of weldments; then the model of creep strain for cross weld specimen is given. On the basis of the experimental results, attempt has been made to establish equations of the isochronous stress-strain for weld joint that can predict the function of loading and service time in use of the creep data of base metal and weld metal.

Interaction of fatigue and creep of GH33 under multi-axial stress at high temperature

Low-cycle fatigue experiments of tension-compression, torsion andtension-torsion with holding time were performed. The interaction law of creep and fatigue undermultiaxial stress at high temperature was investigated, and the micro-mechanism of equilibriumdiagrams was analyzed. A united equation of fatigue life under multiaxial stress was proposed.

Creep testing and viscous behavior research on carbon constructional quality steel under high temperature

Creep tests under at a certain temperature and different stress levels were performed on two carbon constructional quality steels at a certain stress level and different temperatures,and their creep curves at high temperature were obtained based on analyzing the testing data.Taking 45 steel at a certain temperature and stress as the example,the integral creep constitutive equation and the differential stress-strain constitutive relationship were established based on the relevant rheological model,and the integral core function was also obtained.Simultaneously,the viscous coefficients denoting the viscous behavior in visco-plastic constitutive equation were determined by taking use of the creep testing data.Then the viscous coefficients of three carbon steels(20 steel,35 steel and 45 steel) were compared and analyzed.The results show that the viscosity is different due to different materials at the same temperature and stress.

Effect of the precipitation state on high temperature tensile and creep behaviors of Mg-15Gd alloy

Due to the effective precipitation strengthening effect of the β phase, Mg-Gd alloys exhibit excellent room temperature mechanical behaviors. However, when served at high temperatures, the metastable β phase will transform to other phases, resulting in severe performance degradation. In this study, we investigated the effect of precipitation state achieved by different heat treatments on high temperature tensile and creep behaviors of the Mg-15Gd alloy by comparing the properties of the as-cast, solid-solutioned(T4) and peak-aged(T6) alloys. The results showed that the tensile mechanical properties of the T6 alloy were always highest from room temperature to 300 ℃, in spite of an abnormal strength increase with temperature existed in the T4 alloy. For tensile creep properties, the T6 alloy exhibited the lowest steady creep rate below 235 ℃ while the T4 alloy possessed the best properties above 260 ℃. Microstructure characterization revealed that the transition was caused by the stress-promoted precipitation of β phase in the T4 alloy and rapid phase transformation in the T6 alloy at high temperatures. At 260 ℃, the calculated stress exponent n was 3.1 and 2.8 for the T4 and T6 alloys, respectively, suggesting the creep deformation mechanism was dislocation slip, which was further confirmed by the microstructure after creeping. Our findings can provide new insights into the heat treatment process of Mg-Gd alloys served at high temperatures.

Effect of Ca on microstructure and high temperature creep properties of AM60-1Ce alloy

A series of AM60-1Ce-xCa(x=0, 0.5, 1.5, 2.5) magnesium alloys were prepared by gravity casting method and analyzed by means of XRD, DSC and SEM. The effects of Ca on normal temperature mechanical properties and high temperature creep behavior of alloys were characterized by tensile and constant creep test.Microstructure analysis indicated that Ca was preferentially combined with Al in the alloy to form the high melting point Al_2Ca phase at the grain boundary. The addition of Ca can refine the crystal grains and reduces the content of β-Mg_(17)Al_(12) phase. With the increase of Ca content in the alloy, Al_2Ca phases at the grain boundary gradually changed to the network of lamellar structure, and replaced the β-Mg_(17)Al_(12) phase as the main strengthening phase gradually. The creep resistance of the alloy continuously increases because the high-temperature stable phase Al_2Ca firmly nailed at grain boundaries impedes the sliding of grain boundaries. However, when the addition of Ca was more than 1.5%, mechanical properties of the alloy started to decrease, which was probably due to the large amount of irregularly shaped Al_2Ca phases at the grain boundary. Experimental results show that the optimal addition amount of Ca is 1.5 wt.%.

Comprehensive Analysis of High Temperature Performance of SBS-modified Asphalt Mixture

Evaluation of high temperature performance of SBS-modified asphalt mixture was presented.Both wheel loaded method and creep method were adopted for two different mixtures and two kinds of specimens with different height,and corresponding indicators were measured.Meanwhile,the correlation between these indicators was thoroughly analyzed and two kinds of mixtures were compared.The experimental results show that there is a good linear relationship between LWT indicators and CT indicators for M-13,while a relatively poor relationship for M-25,especially that between dynamic stiffness and static stiffness and that between dynamic stability and static creep stiffness.Besides,logarithmic relationship between DS and RD has a higher determination coefficient than that for linear relationship.Thus,multi-index evaluation should be taken for synthetically assessing high temperature performance of asphalt mixture.

MECHANICAL PROPERTIES OF Ti_3SiC_2 AT HIGH TEMPERATURE

Creep and stress relaxation behavior, the elastic modulus and fracture toughness of machinable Ti3SiC2 at various temperatures from 20 to 1250℃ were investigated by means of three-point bending tests. The experiments were performed respectively at: (i) fixed stress and changed temperatures, and (ii) fixed temperature and changed stresses. A creep resistance parameter that represents the probability of creep deformation in a given condition was defined as a function of both applied stress and the threshold stress, varying in a range from 0 to 1. Elastic modulus at high temperatures was measured through comparing relative slopes of loading curves in cyclic loading curve. The fracture toughness measured by SENB method showed a stable value in the range of 25-1000℃, but over 1000℃, it declined abruptly from -6.7MPa·m1/2 to -2.0MPa·m1/2 at 1200℃.

Risks of non-conservative design according to ASME B31.1 for high-temperature piping subjected to long-term operation in the creep range

This study investigates the risks of non-conservative piping design according to ASME B31.1 for hightemperature piping subjected to long-term operation at high temperature in a creep regime based on a sensitivity analysis of the hold time. Design evaluations of hightemperature piping were conducted over a range of hold times in the creep regime according to ASME B31.1,which implicitly considers the creep effects, and the French high-temperature design code of the RCC-MRx, which explicitly considers the creep effects. Conservatisms were quantified among the codes in terms of the hold times. In the case of B31.1, the design evaluation results do not change depending on the hold time at high temperature,whereas in the case of RCC-MRx, they do. It was shown that the design limits of RCC-MRx were exceeded when the hold time exceeded certain values, whereas those of B31.1 were satisfied regardless of the hold times. Thus, the design evaluations according to B31.1 did not consistently yield conservative results and might lead to non-conservative results in the case of long-term operations in the creep range.

CREEP BEHAVIORS OF Pt-RE ALLOYS AT HIGH TEMPERATURES

The creep behaviors of Pt-RE alloys have been studied at 1200℃ and 1400℃.The results show that asmall amount of RE elements improves the creep behaviors of platinum greatly.The creep behaviors of PtGd0.5,PtLa0.5 and PtLa0.3 Gd0.2,are best among all the alloys studied.As far as the creep behaviors are concerned,the traditional heat-resistance alloy PtGd10 can be replaced by PtGd0.5.Particularly,the properities of PtGd0.5are near to those of PtRb10.For most of the Pt-RE alloys,long-time,static,super high-temperature treatment inair is of no advantage to the creep rupture life.The mechanisms of the effects of rare-earths on high-temperaturecreep properties of platinum are discussed.

EFFECTS OF HIGH TEMPERATURE PRETREATMENTS ON HIGH TEMPERATURE FRACTURE BEHAVIOR OF SiC-C/SiC

The samples made from a SiC-C/SiC composite were pretreated in AT under creep, fatigue, creep and fatigue interaction, as well as in dry oxygen and wet oxygen under fatigue at 1300℃for 15 hours. The fracture behaviors of the pretreated samples were investigated at 1300℃. The loading-strain curves and the microstructures of the sample were compared with each other. The various of high temperature tensile behaviors was attributed to the different microstructures resulted from different high temperature pretreatments.

High Temperature Creep behaviour of a Si_3N_4 Whisker Reinforced Al-Fe-V-Si Composite

The creep behaviour of β-Si3N4 whisker reinforced Al-8.5Fe-1.3V-1.7Si composite has been investigated at the temperature 773 and 823 K. The results are characterized by high stress exponent and high apparent creep activation energy The creep data can be interpreted based on the incorporation of a threshold Stress and a load transfer coefficient into the power-law creep equation. A good correlation between the normalized creep rate and normalized effective stress is available which demonstrates that the creep behaviour of both the alloy and the composite is controlled by the matrix lattice self-diffusion in AI. EXamination on microstructure shows that edge dislocations exist at the interfaces between two adjacent whiskers and the intedeces emit edge dislocations in parallel paired-columns.

Pt-Al₂OM₃Composite Material Designed for Cyclic Production of Optical Glasses under High Temperature Conditions

The article considers one of the possible approaches to the solution of an urgent issue of metal consumption reduction, increase of operating life and maximum operating temperature as well as reduction of irrecoverable losses of platinum products and alloys when operating under high temperature conditions, particularly for glassblowing and single crystal growing crucibles. A two-layered composite material based on platinum-group metals and corundum plasma ceramics is thoroughly investigated. A successful experience of crucibles exploitation, designed for production of high temperature optical glasses from the composite and results of the research on composite material specimens are described.

“Low Creep Ultra-high Temperature Corundum Mullite Kiln Furnature” Developed by Sinosteel LIRR Rewarded as “National New Product”

Recently, ＂ Low Creep Ultra-high Temperature Corundum Mullite Kiln Fumature＂ developed by Sinosteel L1RR was listed in The National New Product Program in 2012 of The Ministry of Science and Technology of China.

Experimental analysis of HR-120 alloy used for high-temperature fans

High-temperature circulating fans blow 800 ℃ HN protective atmosphere to the surface of the strip as a jet heating power source or suspending source,playing a core role in metal strip continuous annealing furnaces. In this study,several high-temperature alloys were experimentally compared based on their high-temperature mechanical properties,high-temperature creep resistance,and high-temperature oxidation resistance. The results indicate that though the price of HR-120 alloy is only half of Inconel 601,it is suitable for the manufacture of fans that can withstand a high temperature of 800 ℃ given its good creep resistance,high-temperature oxidation resistance,and price advantage.

硅含量对9Cr-1.5W钢在550℃下蠕变性能的影响

在550℃下对硅质量分数分别为0.34%,0.60%,0.90%的9Cr-1.5W钢进行拉伸试验以及不同应力下的蠕变试验,研究了硅含量对试验钢高温拉伸性能和蠕变性能的影响。结果表明:随着硅含量的增加,试验钢在550℃下的屈服强度和抗拉强度均降低,但断后伸长率增大,应变硬化指数先升后降,含质量分数0.60%硅的试验钢具有最大的应变硬化指数;含质量分数0.60%硅的试验钢在不同应力下均具有较长的蠕变时间,表现出最佳的高温蠕变性能,应力指数最小,最小蠕变速率对外加应力敏感性最低;试验钢的蠕变行为均受位错攀移控制。

复杂环境下蠕变效应对沥青混合料性能的影响

为了探究沥青混合料在高、低温条件下的性能变化,以及各种环境因素对其的影响程度,基于Burgers模型和沥青混合料的蠕变效应,通过自主开发的环境模拟仪对沥青混合料进行了基本性能试验,并采用灰色关联度分析方法评估单一因素对沥青混合料高、低温性能的影响程度。同时,采用主成分分析方法进一步揭示了耦合因素对沥青混合料高、低温性能的影响规律。研究发现:单因素对添加了苯乙烯-丁二烯-苯乙烯聚合物(styrenebutadiene-styrene,SBS)的改性沥青混合料高、低温性能的影响程度从大到小的排序为高温、紫外线、降雨;相较于单一因素,耦合因素对SBS改性沥青混合料高、低温性能影响更为显著,其中,耦合因素作用中起首要作用的是紫外线。Burgers模型的拟合结果表明:黏弹性参数会随着环境作用循环天数和环境因素的增多而逐渐降低,进而导致沥青混合料高、低温性能逐渐衰减,究其原因是沥青混合料中的黏性和弹性组分发生了转换。