In order to effectively improve meshing performance of spiral bevel and hypoid gears generated by the duplex helical method, the effects of straight lined and circular cutting edges profile on meshing and contact of s...In order to effectively improve meshing performance of spiral bevel and hypoid gears generated by the duplex helical method, the effects of straight lined and circular cutting edges profile on meshing and contact of spiral bevel and hypoid gears were investigated analytically. Firstly, a mathematical model of spiral bevel and hypoid gears with circular blade profile was established according to the cutting characteristics of the duplex helical method. Based on a hypoid gear drive, the tooth bearings and the functions of transmission errors of four design cases were analyzed respectively by the use of the tooth contact analysis(TCA), and the contact stresses of the four design cases were analyzed and compared using simulation software. Finally, the curvature radius of the circular profile blade was optimized. The results show that the contact stresses are availably reduced, and the areas of edge contact and severe contact stresses can be avoided by selecting appropriate circular blade profile. In addition, the convex and concave sides are separately modified by the use of different curvature radii of inside and outside blades, which can increase the flexibility of the duplex helical method.展开更多
This paper aims to design an optimized blade for Horizontal Axis Wind Turbine(HWAT).Since airfoil is a basic component of blade design,an optimized airfoil(referred as SJX)was proposed based on the line theory through...This paper aims to design an optimized blade for Horizontal Axis Wind Turbine(HWAT).Since airfoil is a basic component of blade design,an optimized airfoil(referred as SJX)was proposed based on the line theory through the weight analogy to pressure distribution of air flow.Its lift,drag,lift⁃to⁃drag ratio were compared with those NACA2409⁃34,NACA2410,and RK40 airfoils by using Profili software at fixed wind velocity and under different angles of attack.The NACA2409⁃34 airfoil was found to be greatly similar with the SJX airfoil.Based on the Wilson method,blades using SJX and NACA2490⁃34 airfoils were developed and different performance parameters such as velocity distribution,pressure distribution,and power were compared under variable wind velocities and different angles of attack ranging from-4°to 6°at different radius from the center of rotor using computational fluid dynamics(CFD)in ANSYS FLUENT.Results of the study suggested that the performance of the SJX based airfoil and blade was much more optimized.展开更多
Creep feed profile grinding of the fir-tree blade root forms of single crystal nickel-based superalloy was conducted using microcrystalline alumina abrasive wheels in the present study. The grinding force and the surf...Creep feed profile grinding of the fir-tree blade root forms of single crystal nickel-based superalloy was conducted using microcrystalline alumina abrasive wheels in the present study. The grinding force and the surface quality in terms of surface topography, subsurface microstructure,microhardness and residual stress obtained under different grinding conditions were evaluated comparatively. Experimental results indicated that the grinding force was influenced significantly by the competing predominance between the grinding parameters and the cross-sectional root workpiece profile. In addition, the root workpiece surface, including the root peak and valley regions, was produced with the large difference in surface quality due to the nonuniform grinding loads along the root workpiece profile in normal section. Detailed results showed that the surface roughness, subsurface plastic deformation and work hardening level of the root valley region were higher by up to25%, 20% and 7% in average than those obtained in the root peak region, respectively, in the current investigation. Finally, the superior parameters were recommended in the creep feed profile grinding of the fir-tree blade root forms. This study is helpful to provide industry guidance to optimize the machining process for the high-valued parts with complicated profiles.展开更多
基金Project(2011CB706800-G)supported by the National Basic Research Program of ChinaProject(51375159)supported by the National Natural Science Foundation of China+1 种基金Project(20120162110004)supported by the Postdoctoral Science Foundation of ChinaProject(2015JJ5020)supported by the Science Foundation of Hunan Province,China
文摘In order to effectively improve meshing performance of spiral bevel and hypoid gears generated by the duplex helical method, the effects of straight lined and circular cutting edges profile on meshing and contact of spiral bevel and hypoid gears were investigated analytically. Firstly, a mathematical model of spiral bevel and hypoid gears with circular blade profile was established according to the cutting characteristics of the duplex helical method. Based on a hypoid gear drive, the tooth bearings and the functions of transmission errors of four design cases were analyzed respectively by the use of the tooth contact analysis(TCA), and the contact stresses of the four design cases were analyzed and compared using simulation software. Finally, the curvature radius of the circular profile blade was optimized. The results show that the contact stresses are availably reduced, and the areas of edge contact and severe contact stresses can be avoided by selecting appropriate circular blade profile. In addition, the convex and concave sides are separately modified by the use of different curvature radii of inside and outside blades, which can increase the flexibility of the duplex helical method.
文摘This paper aims to design an optimized blade for Horizontal Axis Wind Turbine(HWAT).Since airfoil is a basic component of blade design,an optimized airfoil(referred as SJX)was proposed based on the line theory through the weight analogy to pressure distribution of air flow.Its lift,drag,lift⁃to⁃drag ratio were compared with those NACA2409⁃34,NACA2410,and RK40 airfoils by using Profili software at fixed wind velocity and under different angles of attack.The NACA2409⁃34 airfoil was found to be greatly similar with the SJX airfoil.Based on the Wilson method,blades using SJX and NACA2490⁃34 airfoils were developed and different performance parameters such as velocity distribution,pressure distribution,and power were compared under variable wind velocities and different angles of attack ranging from-4°to 6°at different radius from the center of rotor using computational fluid dynamics(CFD)in ANSYS FLUENT.Results of the study suggested that the performance of the SJX based airfoil and blade was much more optimized.
基金financial support for this work by the National Natural Science Foundation of China (No. 51775275)the Funding of Jiangsu Innovation Program for Graduate Education of China (KYCX170245)+2 种基金the Funding for Outstanding Doctoral Dissertation in NUAA of China (BCXJ17-04)the Fundamental Research Funds for the Central University of China (No. NP2018110)the National Science and Technology Major Project and the Six Talents Summit Project in Jiangsu Province of China (No.JXQC-002)。
文摘Creep feed profile grinding of the fir-tree blade root forms of single crystal nickel-based superalloy was conducted using microcrystalline alumina abrasive wheels in the present study. The grinding force and the surface quality in terms of surface topography, subsurface microstructure,microhardness and residual stress obtained under different grinding conditions were evaluated comparatively. Experimental results indicated that the grinding force was influenced significantly by the competing predominance between the grinding parameters and the cross-sectional root workpiece profile. In addition, the root workpiece surface, including the root peak and valley regions, was produced with the large difference in surface quality due to the nonuniform grinding loads along the root workpiece profile in normal section. Detailed results showed that the surface roughness, subsurface plastic deformation and work hardening level of the root valley region were higher by up to25%, 20% and 7% in average than those obtained in the root peak region, respectively, in the current investigation. Finally, the superior parameters were recommended in the creep feed profile grinding of the fir-tree blade root forms. This study is helpful to provide industry guidance to optimize the machining process for the high-valued parts with complicated profiles.
