This paper describes the cutting behavior ofa 1 mm thickness acrylic worksheet sheared by a squared punch/die apparatus. In the shearing experiment, a load cell and a high speed camera were used for investigating the ...This paper describes the cutting behavior ofa 1 mm thickness acrylic worksheet sheared by a squared punch/die apparatus. In the shearing experiment, a load cell and a high speed camera were used for investigating the shearing load response and the deformation behavior of the worksheet. It was found that the mechanical parameters, i.e., the punch-die clearance and the feed velocity of the punch, affected the shearing load response, the cracks initiation behavior and the separation capability of the worksheet. Additionally, a FEM （finite element method） analysis simulating a two dimensional shearing deformation was carried out in order to investigate the influence of punch-die clearance on the failure patterns. Through this simulation, it was revealed that the punch-die clearance remarkably affected the tensile state of stress concentrated in the sheared zone and the crack initiation behavior of the worksheet.展开更多
For the designing of cutting-dies is a complex and experience-based process,it is poorly supported by conventional 3D CAD software.Thus,the majority of design activities,including the(re)modeling of those cutting die-...For the designing of cutting-dies is a complex and experience-based process,it is poorly supported by conventional 3D CAD software.Thus,the majority of design activities,including the(re)modeling of those cutting die-components that are directly responsible for performing shaping operations on a sheet-metal stamping part,traditionally still need to be carried-out repetitively,separately,and manually by the designer.To eliminate some of these drawbacks and upgrade the capabilities of conventional 3D CAD software,this paper proposes a new methodology for the development of a parametric system capable of automatically performing a(re)modeling process of compound washer dies' cutting-components.The presented methodology integrates CATIA V5 built-in modules,including Part Design,Assembly Design and Knowledge Advisor,publication mechanism,and compound cutting die-design knowledge.The system developed by this methodology represents an 'intelligent' assembly template composed of two modules GAJA1 and GAJA2,respectively.GAJA1 is responsible for the direct input of the die-design problem regarding the shape,dimensions and material of the stamping part,its extraction in the form of geometric features,and the transferring of relevant design parameters and features to the module GAJA2.GAJA2 interprets the current values for the input parameters and automatically performs the modeling process of cutting die-components,using die-design knowledge and the company's internal design and manufacturing standards.Experimental results show that this system significantly shortens the modeling-time for cutting the die-components,improves the modeling-quality,and enables the training of inexperienced designers.展开更多
文摘This paper describes the cutting behavior ofa 1 mm thickness acrylic worksheet sheared by a squared punch/die apparatus. In the shearing experiment, a load cell and a high speed camera were used for investigating the shearing load response and the deformation behavior of the worksheet. It was found that the mechanical parameters, i.e., the punch-die clearance and the feed velocity of the punch, affected the shearing load response, the cracks initiation behavior and the separation capability of the worksheet. Additionally, a FEM （finite element method） analysis simulating a two dimensional shearing deformation was carried out in order to investigate the influence of punch-die clearance on the failure patterns. Through this simulation, it was revealed that the punch-die clearance remarkably affected the tensile state of stress concentrated in the sheared zone and the crack initiation behavior of the worksheet.
基金Project supported by the European Social Fund,European Union
文摘For the designing of cutting-dies is a complex and experience-based process,it is poorly supported by conventional 3D CAD software.Thus,the majority of design activities,including the(re)modeling of those cutting die-components that are directly responsible for performing shaping operations on a sheet-metal stamping part,traditionally still need to be carried-out repetitively,separately,and manually by the designer.To eliminate some of these drawbacks and upgrade the capabilities of conventional 3D CAD software,this paper proposes a new methodology for the development of a parametric system capable of automatically performing a(re)modeling process of compound washer dies' cutting-components.The presented methodology integrates CATIA V5 built-in modules,including Part Design,Assembly Design and Knowledge Advisor,publication mechanism,and compound cutting die-design knowledge.The system developed by this methodology represents an 'intelligent' assembly template composed of two modules GAJA1 and GAJA2,respectively.GAJA1 is responsible for the direct input of the die-design problem regarding the shape,dimensions and material of the stamping part,its extraction in the form of geometric features,and the transferring of relevant design parameters and features to the module GAJA2.GAJA2 interprets the current values for the input parameters and automatically performs the modeling process of cutting die-components,using die-design knowledge and the company's internal design and manufacturing standards.Experimental results show that this system significantly shortens the modeling-time for cutting the die-components,improves the modeling-quality,and enables the training of inexperienced designers.
