Cutting edge curve models for equal pitch cutters and their applications

A mathematic model is established using infinitesimal geometry for the cutting edge design of special milling cutters which use equal lead helix as cutting edges; equations are given for front-end and proclitic surface of revolution of ball pillar milling cutters, ball taper milling cutters and angularly conical milling cutters; and corresponding models are established for the continuity cutting edge curves of milling cutters. Typical examples are given to illustrate the applications of mathematic models, which prove the correctness and applicability of these geometric models.

01122 Cutting Edge强调需加强研发工作与销售的联系

医药信息公司Cutting Edge Information在一篇题目为“药物上市的早期阶段：研究开发与商业化的统一”的报告中提出，已有一些公司研发计划表的焦点从目前主导的潜在“巨磅炸弹型”肿瘤候选药转移到较小患者人群的高利润合适产品，因此在产品开发的早期阶段，研究开发小组就需与销售小组密切联系。

Cutting edge preparation of microdrills by shear thickening polishing for improved hole quality in electronic PCBs

Printed circuit boards(PCBs)are representative composite materials,and their high-quality drilling machining remains a persistent challenge in the industry.The finishing of the cutting edge of a microdrill is crucial to drill performance in machining fine-quality holes with a prolonged tool life.The miniature size involving submicron scale geometric dimensions,a complex flute shape,and low fracture toughness makes the cutting edge of microdrills susceptible to breakage and has been the primary limiting factor in edge preparation for microdrills.In this study,a newly developed cutting edge preparation method for microdrills was tested experimentally on electronic printed circuit boards.The proposed method,namely,shear thickening polishing,limited the cutting edge burrs and chipping on the cutting edge,and this in turn transformed the cutting edge’s radius from being sharp to smooth.Moreover,the edge–edge radius could be regulated by adjusting the processing time.PCB drilling experiments were conducted to investigate the influence of different cutting edge radii on wear,hole position accuracy,nail head value,and hole wall roughness.The proposed approach showed 20%enhancement in hole position accuracy,33%reduction in the nail head value,and 19%reduction in hole wall roughness compared with the original microdrill.However,a threshold is needed;without it,excessive shear thickening polishing will result in a blunt edge,which may accelerate the wear of the microdrill.Wear was identified as the primary factor that reduced hole quality.The study indicates that in printed circuit board machining,microdrills should effectively eliminate grinding defects and maintain the sharpness of the cutting edge as much as possible to obtain excellent drilling quality.Overall,shear thickening polishing is a promising method for cutting edge preparation of microdrills.Further research and optimization can lead to additional improvements in microdrill performance and contribute to the continued advancement of printed circuit board manufacturing.

Defining the effect of sweep tillage tool cutting edge geometry on tillage forces using 3D discrete element modelling

The energy required for tillage processes accounts for a significant proportion of total energy used in crop production.In many tillage processes decreasing the draft and upward vertical forces is often desired for reduced fuel use and improved penetration,respectively.Recent studies have proved that the discrete element modelling(DEM)can effectively be used to model the soil–tool interaction.In his study,Fielke(1994)[1]examined the effect of the various tool cutting edge geometries,namely;cutting edge height,length of underside rub,angle of underside clearance,on draft and vertical forces.In this paper the experimental parameters of Fielke(1994)[1]were simulated using 3D discrete element modelling techniques.In the simulations a hysteretic spring contact model integrated with a linear cohesion model that considers the plastic deformation behaviour of the soil hence provides better vertical force prediction was employed.DEM parameters were determined by comparing the experimental and simulation results of angle of repose and penetration tests.The results of the study showed that the simulation results of the soil-various tool cutting edge geometries agreed well with the experimental results of Fielke(1994)[1].The modelling was then used to simulate a further range of cutting edge geometries to better define the effect of sweep tool cutting edge geometry parameters on tillage forces.The extra simulations were able to show that by using a sharper cutting edge with zero vertical cutting edge height the draft and upward vertical force were further reduced indicating there is benefit from having a really sharp cutting edge.The extra simulations also confirmed that the interpolated trends for angle of underside clearance as suggested by Fielke(1994)[1]where correct with a linear reduction in draft and upward vertical force for angle of underside clearance between the ranges of-25 and-5°,and between-5 and 0°.The good correlations give confidence to recommend further investigation of the use of DEM to model the different types of tillage tools.

Development of a low-cost measurement system for cutting edge profile detection

The use of a compact disk （CD） pickup head as a displacement measurement system is described. The components contained in a pickup head are explained and how they are combined to obtain the functionality of a pickup head. The application of measuring a knife edge profile is introduced. The results reveal some insuffiencies with the current system. The cutting edge＇s radius of curvature can be estimated.

Cutting Edge科技最前沿

微软有句名言:微软唯一不变的就是变!科技也是这样,它已经渗入到我们生活中的方方面面,也在时时刻刻地改变着生活——剪刀可以"跑"到病人肚子里,"会找借口的盒子"能帮助你编织善意的谎言……

Approach for Polishing Diamond Coated Complicated Cutting Tool: Abrasive Flow Machining(AFM)

Lower surface roughness and sharper cutting edge are beneficial for improving the machining quality of the cut?ting tool, while coatings often deteriorate them. Focusing on the diamond coated WC?Co milling cutter, the abrasive flow machining(AFM) is selected for reducing the surface roughness and sharpening the cutting edge. Comparative cutting tests are conducted on di erent types of coated cutters before and after AFM, as well as uncoated WC?Co one, demonstrating that the boron?doped microcrystalline and undoped fine?grained composite diamond coated cutter after the AFM(AFM?BDM?UFGCD) is a good choice for the finish milling of the 6063 Al alloy in the present case, because it shows favorable machining quality close to the uncoated one, but much prolonged tool lifetime. Besides, compared with the micro?sized diamond films, it is much more convenient and e cient to finish the BDM?UFGCD coated cutter covered by nano?sized diamond grains, and resharpen its cutting edge by the AFM, owing to the lower initial surface roughness and hardness. Moreover, the boron incorporation and micro?sized grains in the underly?ing layer can enhance the film?substrate adhesion, avoid the rapid film removal in the machining process, and thus maximize the tool life(1040 m, four times more than the uncoated one). In general, the AFM is firstly proposed and discussed for post?processing the diamond coated complicated cutting tools, which is proved to be feasible for improving the cutting performance

CUTTING-DIRECTION BURR FORMATION IN ORTHOGONAL PRECISION CUTTING

The cutting burr is one of the common phenomena occurring in metal cutting.In this paper,the forming processes,main effect factors and change law of the cutting direction burr in orthogonal cutting have been studied and related theories are analyzed based on the cutting experiments.The result shows that:(1)the forming processes of cutting direction burr consist of normal cutting,flexure deformation of end surface of workpiece,plastic effect,continuous cutting and shear break separating in orthogonal cutting;(2)a new phenomenon is found that cutting direction burr is formed with the shear break separation of the chip and workpiece machined surfaces;(3)the size of cutting direction burr varies with workpiece materials,cutting parameters and geometric parameters of the cutting tool.

Error assessment of laser cutting predictions by semi-supervised learning

Experimentation data of perspex glass sheet cutting, using CO2 laser, with missing values were modelled with semi-supervised artificial neural networks. Factorial design of experiment was selected for the verification of orthogonal array based model prediction. It shows improvement in modelling of edge quality and kerf width by applying semi-supervised learning algorithm, based on novel error assessment on simulations. The results are expected to depict better prediction on average by utilizing the systematic randomized techniques to initialize the neural network weights and increase the number of initialization. Missing values handling is difficult with statistical tools and supervised learning techniques; on the other hand, semi-supervised learning generates better results with the smallest datasets even with missing values.

An Indentation Method for Nanoprecision Measurement of Diamond Tool Edge Radius

In ductile mode cutting of brittle materials using di amond tools, such as ductile cutting of silicon and quartz for wafer fabrication , one of the key conditions for achieving ductile chip formation is to get the r ight ratio of tool cutting edge radius to the undeformed chip thickness. It has been shown that the undeformed chip thickness has to be in the order of nanomete rs and that the tool cutting edge radius has to be smaller than the undeformed c hip thickness. Therefore, nanoprecision measurement of diamond cutting tools has become a key issue for ductile mode cutting of brittle materials. In this paper , a non-destructive nanoprecision measurement method for diamond tool cutting e dge radius is presented. The basis of the method is that the exact profile of th e tool cutting edge can be perfectly copied by indenting the tool cutting edge o n the surface of a rigid-perfect plastic material, and that the copy of the pro file can be measured at nanoprecision level. Ideally, the first aspect of th e method is to make a perfect copy of the tool cutting edge profile by indentati on on the surface of a rigid-perfect plastic material which has no elastic spri ng back, so that a true copy of the tool cutting edge is maintained for subseque nt measurement. Since no rigid-perfect plastic material can be found in realit y, actual materials of rigid-elastic-plastic nature have to be used for the in dentation in the measurement method, and the material elastic error compensation coefficients have to be determined to cancel out the effect of elastic spring b ack. For the minimization of error compensation, criteria for the selection of t he optimal materials for the indentation measurement are found to be: 1) high ri gidity and high density, 2) large Young’s elastic modulus, and 3) low yield strength. One of such materials identified is copper. The second aspect of the method is to measure the radius of the indented profile on the surface of the ma terial. This can be achieved by using an atomic force microscope (AFM), and in t his paper the results for measurement of diamond tool edge radii of nanometer sc ales by indentation on a copper material are presented. The elastic error compen sation coefficient for the copper material is determined through the indentation of a tungsten carbide tool edge on the copper surface. By comparing the actual tool edge radius measured using SEM on the sectional view of the tungsten carbid e tool with the one measured from the copied profile of the tool edge on the cop per surface, the coefficient is obtained. Analysis is given for the accuracy of the proposed method, showing that as far as the elastic compensation coefficient is consistent with the material used for the indentation measurement, the only source of errors with the measurement will come from the device for measuring th e indented profile on the surface of the solid, in this case it will come from t he AFM which measures on the sub-nanometer scales.

Experimental Study on Wear Characteristics of PCBN Tool with Variable Chamfered Edge

Owing to heavy dynamic and thermal loads, PCBN tools are seriously worn during hard cutting, which largely constrains the improvement of their machining performance. Therein, the chamfered structure of a cutting edge has a notable influence on the tool wear. Thus, a comparative study was carried out on the wear morphology and wear mechanism of PCBN tools with either a variable chamfered edge or an invariable chamfered edge. The results indicate that, for a PCBN tool with a variable chamfered edge, the rake wear area is far from the cutting edge and slowly extends toward it. A shallow large-area crater wear occurs on the rake face, and the flank wear area has a long triangular shape with a smaller wear area and width, and the cutting edge remains in a good state during the cutting process. In contrast, for a PCBN tool with an invariable chamfered edge, a deep small-area crater appears on the rake face, and the wear area is close to the cutting edge and quickly extends toward it. Thus, it is easy for chips to accumulate in the crater, resulting in large-area and high-speed wear on the flank face. In addition, the tool shows a weak wear resistance. In the initial wear stage, the rake wear mechanism of the two cutting tools is a mixture of abrasive, oxidation, and other types of wear, whereas their flank wear mechanism is dominated by abrasive wear. With an aggravation of the tool wear, the oxidation and diffusion wear mechanism are both increasingly strengthened. The rake wear of the cutter with a variable chamfered edge showed an obvious increase in the oxidation and diffusion wear, as did the flank wear of the cutter with an invariable chamfered edge. This study revealed the wear mechanism of the PCBN tool with a variable chamfered edge and provided theoretical and technological support for its popularization and application in the machining of high-hardness materials.

基于AdvantEdge的硬态精车过程仿真

为探讨硬态精车过程中工艺参数对工件和刀具的影响,采用专门的金属切削仿真软件Advant Edge,建立精车H13淬硬钢的三维有限元模型,对其车削力、刀片切削温度、刀片应力以及切屑进行分析。结果表明:硬态车削过程中,切深抗力在切削过程中起着重要作用,在进给量小于一定值时,切深抗力可以大于主切削力;切削速度越大,刀片温度越高,切削力越小,刀片应力越小,有利于加工表面成型;切削刃半径越小,切削力小,刀片应力小,有利于提高切削加工性能,但小的切削刃半径容易导致刀片磨损;硬态车削切屑呈锯齿状,切屑温度带状分布,切削速度越高,进给量越大,切屑温度越高。研究结论可用于硬态切削过程中的工艺参数优化和刀具及其涂层材料的选择与设计。

Computer Aided Design Technology for Convex Faceted Gem Cuts Based on the Half-Edge Data Structure

Aiming to increase the efficiency of gem design and manufacturing, a new method in computer-aided-design (CAD) of convex faceted gem cuts (CFGC) based on Half-edge data structure (HDS), including the algorithms for the implementation is presented in this work. By using object-oriented methods, geometrical elements of CFGC are classified and responding geometrical feature classes are established. Each class is implemented and embedded based on the gem process. Matrix arithmetic and analytical geometry are used to derive the affine transformation and the cutting algorithm. Based on the demand for a diversity of gem cuts, CAD functions both for free-style faceted cuts and parametric designs of typical cuts and visualization and human-computer interactions of the CAD system including two-dimensional and three-dimensional interactions have been realized which enhances the flexibility and universality of the CAD system. Furthermore, data in this CAD system can also be used directly by the gem CAM module, which will promote the gem CAD/CAM integration.

The Maximum Size of an Edge Cut and Graph Homomorphisms

For a graph G, let b(G)=max﹛|D|: Dis an edge cut of G﹜ . For graphs G and H, a map Ψ: V(G)→V(H) is a graph homomorphism if for each e=uv∈E(G), Ψ(u)Ψ(v)∈E(H). In 1979, Erd?s proved by probabilistic methods that for p ≥ 2 with if there is a graph homomorphism from G onto Kp then b(G)≥f(p)|E(G)| In this paper, we obtained the best possible lower bounds of b(G) for graphs G with a graph homomorphism onto a Kneser graph or a circulant graph and we characterized the graphs G reaching the lower bounds when G is an edge maximal graph with a graph homomorphism onto a complete graph, or onto an odd cycle.

健康中国背景下药物化学课程教学改革与实践探索——以淮北师范大学为例

在健康中国战略实施的背景下,药物化学作为生物工程专业课程对培养生物医药领域专业人才至关重要.该学科内容理论性较强、知识点繁多且更新较快,但学时有限,给课程教学带来了严峻挑战.课程组针对教学中的问题,从课堂内外结合线上线下教学模式入手,采取理论教学与实践教学相结合的方法,融入思政元素,补充前沿进展,构建多元化的评价体系,强化技能考核,充分调动了学生的学习积极性,有效的提升了学生的学习成绩和科研素养,以期为健康中国战略的实施提供专业人才支撑.

新质生产力视角下高精尖产业发展:分析框架与竞合趋势(2024)

加快形成新质生产力有助于促进科技水平实现质的飞跃,推进高精尖产业转型升级。高精尖产业发展需要以契合新质生产力水平的技术革新作为推进动能、需要符合新质生产力发展规律的市场环境支撑、需要遵循新质生产力发展要求的政策支持,同时应呈现出能够彰显新质生产力的先进特征的竞争力水平。本文以加快形成新质生产力为要旨,结合高精尖产业自身特点,构建十大高精尖产业趋势分析框架,分别对其技术趋势、市场趋势、政策趋势和竞争力趋势进行分析,同时结合发达经济体的经验,对我国高精尖产业发展的未来方向,从宏观、中观、微观三个层面提出了对策建议。

优化物理化学学科资助布局,提升科学基金资助效能

本文总结了物理化学学科代码的设立和调整变化情况,结合近十年物理化学学科研究发展趋势,论述了自2018年物理化学学科代码优化调整为催化与表界面化学和化学理论与机制以来,优化学科布局对于促进学科前沿基础研究和提升科学基金资助效能方面起到了重要作用,提出了在优化学科布局方面的思考和建议,为后续学科发展战略提供参考。

窄条带状背斜油藏边部注水开发产能影响因素

JY油田Y油藏为典型窄条带状背斜油藏,其储集层注入水极易沿河道中心方向突进,导致油井快速水淹,产量递减快;由于对水体大小、构造幅度、储集层物性等产能影响因素认识不清,此类油藏开发难度较大。针对上述问题,建立了窄条带状背斜油藏精细数值模型,通过对比论证提出了“边部注水+逐步转注”开发,并在此基础上开展了水体大小、构造幅度、储集层物性等参数对产能的影响研究。结果表明:“边部注水+逐步转注”开发不仅可以增大边水能量,使得井网双向受效,还可以有效延缓构造高部位油井的见水时间,大幅度降低油井含水率。另一方面,在考虑油藏构造特征的前提下,量化了不同影响因素下的产能特征,明确了水体大小、构造幅度、垂向渗透率与水平渗透率之比等参数的合理界限,论证了不同储集层物性下油藏面积的适应性。可为同类型油藏改善注水开发效果提供借鉴。

基于最优独立通路的通风网络调节位置优化

独立通路在通风网络中具有重要的作用,寻找一种能够快速搜索复杂网络独立通路的算法具有重要意义。采用通路法进行网络调节可以优化通风网络的调节效果。传统的通路搜索算法搜索的通路一般较长,无法处理特殊网络的搜索问题且无法同时保证通路的独立性和完备性。为了解决传统通路搜索算法存在的问题,系统研究了独立通路搜索的关键技术,在分析传统通路搜索算法局限性的基础上,提出了1种改进的独立通路搜索算法。该算法处理了网络中的割边、割点问题,避免了算法陷入死循环或异常中断;结合BFS法改进了通路搜索的性能,便于控制通路中关键分支的搜索;分析独立通路完备性搜索失败的原因,并通过记忆搜索策略解决了含有单向回路的通路搜索问题。利用改进的独立通路搜索算法,提出了1种自适应通路调节法,该方法可以获得1棵具有最优调节位置的最佳通路调节树,从而得到一组最优增阻调节解。