Titanium alloy is a kind of typical hard-to-cut material due to its low thermal conductivity and high strength at elevated temperatures, this contributes to the fast tool wear in the milling of titanium alloys. The in...Titanium alloy is a kind of typical hard-to-cut material due to its low thermal conductivity and high strength at elevated temperatures, this contributes to the fast tool wear in the milling of titanium alloys. The influence of cutting conditions on tool wear has been focused on the turning process, and their influence on tool wear in milling process as well as the influence of tool wear on cutting force coefficients has not been investigated comprehensively. To fully understand the tool wear behavior in milling process with inserts, the influence of cutting parameters on tool wear in the milling of titanium alloys Ti6A14V by using indexable cutters is investigated. The tool wear rate and trends under different feed per tooth, cutting speed, axial depth of cut and radial depth of cut are analyzed. The results show that the feed rate per tooth and the radial depth of cut have a large influence on tool wear in milling Ti6A14V with coated insert. To reduce tool wear, cutting parameters for coated inserts under experimental cutting conditions are set as： feed rate per tooth less than 0.07 mm, radial depth of cut less than 1.0 mm, and cutting speed sets between 60 and 150 m/min. Investigation on the relationship between tool wear and cutting force coefficients shows that tangential edge constant increases with tool wear and cutter edge chipping can lead to a great variety of tangential cutting force coefficient. The proposed research provides the basic data for evaluating the machinability of milling Ti6A14V alloy with coated inserts, and the recommend cutting parameters can be immediately applied in practical production.展开更多
The outcome of the cutting blasting in a one-step shaft excavation is heavily related to the cutting parameters used for parallel cutting method. In this study, the relationships between the cutting parameters（such a...The outcome of the cutting blasting in a one-step shaft excavation is heavily related to the cutting parameters used for parallel cutting method. In this study, the relationships between the cutting parameters（such as the hole spacing L and the empty hole diameter D） and damage zones were investigated by numerical simulation. A damage state index γ was introduced and used to characterize the crushing and crack damage zones through a user-defined subroutine. Two indices, i.e., η1 and η2 that can reflect the cutting performance, were also introduced. The simulation results indicate that an optimal value of L can be obtained so that the η1 and η2 can reach their optimal states for the best cutting performance. A larger D results in better cutting performance when the L value maintains its best. In addition, the influences of the loading rate and the in-situ stress on the cutting performance were investigated. It is found that an explosive with a high loading rate is suit for cutting blasting. The propagation direction and the length of the tensile cracks are affected by the direction and the magnitude of the maximum principal stress.展开更多
To solve the problem of difficulty in selecting NC cutting parameters by the redundancy technique, a method is put forward to optimize cutting parameters based on a revolutionary mathematical model and a revolutionary...To solve the problem of difficulty in selecting NC cutting parameters by the redundancy technique, a method is put forward to optimize cutting parameters based on a revolutionary mathematical model and a revolutionary cutting parameters database. By use of fuzzy inference rules, it can not only make the method itself evolved and updated, but also ensure data to be correct and feasible from the two optimization routes. Practical running and testing proved that this method can facilitate for the user to select parameters and greatly improve the processing efficiency.展开更多
The work done in this work deals with the efficacy of cutting parameters on surface of EN-8 alloy steel.For knowing the optimal effects of cutting parameters response surface methodology was practiced subjected to cen...The work done in this work deals with the efficacy of cutting parameters on surface of EN-8 alloy steel.For knowing the optimal effects of cutting parameters response surface methodology was practiced subjected to central composite design matrix.The motive was to introduce an interaction among input parameters,i.e.,cutting speed,feed and depth of cut and output parameter,surface roughness.For this,second order response surface model was modeled.The foreseen values obtained were found to be fairly close to observed values,showed that the model could be practiced to forecast the surface roughness on EN-8 within the range of parameter studied.Contours and 3-D plots are generated to forecast the value of surface roughness.It was revealed that surface roughness decreases with increases in cutting speed and it increases with feed.However,there were found negligible or almost no implication of depth of cut on surface roughness whereas feed rate affected the surface roughness most.For lower surface roughness,the optimum values of each one were also evaluated.展开更多
Taking the minimum chip thickness effect,cutter deflection,and spindle run-out into account,a micro milling force model and a method to determine the optimal micro milling parameters were developed.The micro milling f...Taking the minimum chip thickness effect,cutter deflection,and spindle run-out into account,a micro milling force model and a method to determine the optimal micro milling parameters were developed.The micro milling force model was derived as a function of the cutting coefficients and the instantaneous projected cutting area that was determined based on the machining parameters and the rotation trajectory of the cutter edges.When an allowable micro cutter deflection is defined,the maximum allowable cutting force can be determined.The optimal machining parameters can then be computed based on the cutting force model for better machining efficiency and accuracy.To verify the proposed cutting force model and the method to determine the optimal cutting parameters,micro-milling experiments were conducted,and the results show the feasibility and effectiveness of the model and method.展开更多
To investigate cutting performance in the helical milling of carbon fiber reinforced polymer(CFRP),experiments were conducted with unidirectional laminates.The results show that the influence of cutting parameters is ...To investigate cutting performance in the helical milling of carbon fiber reinforced polymer(CFRP),experiments were conducted with unidirectional laminates.The results show that the influence of cutting parameters is very significant in the helical milling process. The axial force increases with the increase of cutting speed, which is below 95 m/min; otherwise, the axial force decreases with the increase of cutting speed. The resultant force always increases when cutting speed increases; with the increase of tangential and axial feed rates, cutting forces increase gradually. In addition, damage rings can appear in certain regions of the entry edges; therefore, the relationship between machining performance(cutting forces and holemaking quality) and cutting parameters is established using the nonlinear fitting methodology. Thus, three cutting parameters in the helical milling of CFRP, under the steady state, are optimized based on the multi-objective genetic algorithm, including material removal rate and machining performance. Finally, experiments were carried out to prove the validity of optimized cutting parameters.展开更多
Recently, laser cutting technologies begin to use for manufacturing mechanical parts of Inconel super-alloy sheet due to difficulties of machining of the Inconel material as a results of its extremely tough nature. Th...Recently, laser cutting technologies begin to use for manufacturing mechanical parts of Inconel super-alloy sheet due to difficulties of machining of the Inconel material as a results of its extremely tough nature. The objective of this work is to investigate the influence of cutting parameters on surface characteristics of the cut section in the cutting of Inconel 718 super-alloy sheet using CW Nd:YAG laser through laser cutting experiments. Normal cutting experiments were performed using a laser cutting system with six-axis controlled automatic robot and auto-tracking system of the focal distance. From the results of the experiments, the effects of the cutting parameters on the surface roughness, the striation formation and the microstructure of the cut section were examined. In addition, an optimal cutting condition, at which the surface roughness is minimized and both the delayed cutting phenomenon and the micro-cracking are not initiated, is estimated to improve both the part quality and the cutting efficiency.展开更多
A method to exchange digital CAD model construction history data using ISO10303 is presented. The primary intention of this research is to demonstrate the utility of ISO10303-108 in achieving parametric CAD model exch...A method to exchange digital CAD model construction history data using ISO10303 is presented. The primary intention of this research is to demonstrate the utility of ISO10303-108 in achieving parametric CAD model exchange between commercial CAD systems. ISO10303-108,still under development,has been used to represent geometric and dimensional constraints on the sketch profile. Schemas from Parts 42,50 of ISO 10303 are also used. ISO10303-42 is adopted to represent geometric and topological information and ISO10303-50 is used to represent the mathematical expression.展开更多
基金Supported by National Basic Research Program of China(973 Program,Grant No.2013CB035802)National Natural Science Foundation of China(Grant No.51575453)+1 种基金Fundamental Research Funds for the Central Universities(Grant No.3102015JCS05002)the 111 Project,China(Grant No.B13044)
文摘Titanium alloy is a kind of typical hard-to-cut material due to its low thermal conductivity and high strength at elevated temperatures, this contributes to the fast tool wear in the milling of titanium alloys. The influence of cutting conditions on tool wear has been focused on the turning process, and their influence on tool wear in milling process as well as the influence of tool wear on cutting force coefficients has not been investigated comprehensively. To fully understand the tool wear behavior in milling process with inserts, the influence of cutting parameters on tool wear in the milling of titanium alloys Ti6A14V by using indexable cutters is investigated. The tool wear rate and trends under different feed per tooth, cutting speed, axial depth of cut and radial depth of cut are analyzed. The results show that the feed rate per tooth and the radial depth of cut have a large influence on tool wear in milling Ti6A14V with coated insert. To reduce tool wear, cutting parameters for coated inserts under experimental cutting conditions are set as： feed rate per tooth less than 0.07 mm, radial depth of cut less than 1.0 mm, and cutting speed sets between 60 and 150 m/min. Investigation on the relationship between tool wear and cutting force coefficients shows that tangential edge constant increases with tool wear and cutter edge chipping can lead to a great variety of tangential cutting force coefficient. The proposed research provides the basic data for evaluating the machinability of milling Ti6A14V alloy with coated inserts, and the recommend cutting parameters can be immediately applied in practical production.
基金Projects(2016YFC0600706,2016YFC0600802) supported by the National Key Research and Development Program of ChinaProject(2017zzts186) supported by Cultivating Excellent Doctors of Central South University,China
文摘The outcome of the cutting blasting in a one-step shaft excavation is heavily related to the cutting parameters used for parallel cutting method. In this study, the relationships between the cutting parameters（such as the hole spacing L and the empty hole diameter D） and damage zones were investigated by numerical simulation. A damage state index γ was introduced and used to characterize the crushing and crack damage zones through a user-defined subroutine. Two indices, i.e., η1 and η2 that can reflect the cutting performance, were also introduced. The simulation results indicate that an optimal value of L can be obtained so that the η1 and η2 can reach their optimal states for the best cutting performance. A larger D results in better cutting performance when the L value maintains its best. In addition, the influences of the loading rate and the in-situ stress on the cutting performance were investigated. It is found that an explosive with a high loading rate is suit for cutting blasting. The propagation direction and the length of the tensile cracks are affected by the direction and the magnitude of the maximum principal stress.
文摘To solve the problem of difficulty in selecting NC cutting parameters by the redundancy technique, a method is put forward to optimize cutting parameters based on a revolutionary mathematical model and a revolutionary cutting parameters database. By use of fuzzy inference rules, it can not only make the method itself evolved and updated, but also ensure data to be correct and feasible from the two optimization routes. Practical running and testing proved that this method can facilitate for the user to select parameters and greatly improve the processing efficiency.
文摘The work done in this work deals with the efficacy of cutting parameters on surface of EN-8 alloy steel.For knowing the optimal effects of cutting parameters response surface methodology was practiced subjected to central composite design matrix.The motive was to introduce an interaction among input parameters,i.e.,cutting speed,feed and depth of cut and output parameter,surface roughness.For this,second order response surface model was modeled.The foreseen values obtained were found to be fairly close to observed values,showed that the model could be practiced to forecast the surface roughness on EN-8 within the range of parameter studied.Contours and 3-D plots are generated to forecast the value of surface roughness.It was revealed that surface roughness decreases with increases in cutting speed and it increases with feed.However,there were found negligible or almost no implication of depth of cut on surface roughness whereas feed rate affected the surface roughness most.For lower surface roughness,the optimum values of each one were also evaluated.
基金Project(NSC98-2221-E-033-047)supported by National Science Council
文摘Taking the minimum chip thickness effect,cutter deflection,and spindle run-out into account,a micro milling force model and a method to determine the optimal micro milling parameters were developed.The micro milling force model was derived as a function of the cutting coefficients and the instantaneous projected cutting area that was determined based on the machining parameters and the rotation trajectory of the cutter edges.When an allowable micro cutter deflection is defined,the maximum allowable cutting force can be determined.The optimal machining parameters can then be computed based on the cutting force model for better machining efficiency and accuracy.To verify the proposed cutting force model and the method to determine the optimal cutting parameters,micro-milling experiments were conducted,and the results show the feasibility and effectiveness of the model and method.
基金supported by the Natural Science Foundation of Hebei Province,China (No.E2014501077)Natural Science Foundation of China (No.51275345)
文摘To investigate cutting performance in the helical milling of carbon fiber reinforced polymer(CFRP),experiments were conducted with unidirectional laminates.The results show that the influence of cutting parameters is very significant in the helical milling process. The axial force increases with the increase of cutting speed, which is below 95 m/min; otherwise, the axial force decreases with the increase of cutting speed. The resultant force always increases when cutting speed increases; with the increase of tangential and axial feed rates, cutting forces increase gradually. In addition, damage rings can appear in certain regions of the entry edges; therefore, the relationship between machining performance(cutting forces and holemaking quality) and cutting parameters is established using the nonlinear fitting methodology. Thus, three cutting parameters in the helical milling of CFRP, under the steady state, are optimized based on the multi-objective genetic algorithm, including material removal rate and machining performance. Finally, experiments were carried out to prove the validity of optimized cutting parameters.
基金Project supported by a grant-in-aid of Regional Innovation Center (RIC),New Technology Development and Research Center of Laser Application in Chosun University,Korea
文摘Recently, laser cutting technologies begin to use for manufacturing mechanical parts of Inconel super-alloy sheet due to difficulties of machining of the Inconel material as a results of its extremely tough nature. The objective of this work is to investigate the influence of cutting parameters on surface characteristics of the cut section in the cutting of Inconel 718 super-alloy sheet using CW Nd:YAG laser through laser cutting experiments. Normal cutting experiments were performed using a laser cutting system with six-axis controlled automatic robot and auto-tracking system of the focal distance. From the results of the experiments, the effects of the cutting parameters on the surface roughness, the striation formation and the microstructure of the cut section were examined. In addition, an optimal cutting condition, at which the surface roughness is minimized and both the delayed cutting phenomenon and the micro-cracking are not initiated, is estimated to improve both the part quality and the cutting efficiency.
文摘A method to exchange digital CAD model construction history data using ISO10303 is presented. The primary intention of this research is to demonstrate the utility of ISO10303-108 in achieving parametric CAD model exchange between commercial CAD systems. ISO10303-108,still under development,has been used to represent geometric and dimensional constraints on the sketch profile. Schemas from Parts 42,50 of ISO 10303 are also used. ISO10303-42 is adopted to represent geometric and topological information and ISO10303-50 is used to represent the mathematical expression.
