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Unraveling engineering disturbance effects on deformation in red-bed mudstone railway cuttings:incorporating crack-facilitated moisture diffusion
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作者 HUANG Kang DAI Zhangjun +3 位作者 YAN Chengzeng YAO Junkai CHI Zecheng CHEN Shanxiong 《Journal of Mountain Science》 SCIE CSCD 2024年第5期1663-1682,共20页
Red-bed mudstone, prevalent in southwest China, poses a formidable challenge due to its hydrophilic clay minerals, resulting in expansion, deformation, and cracking upon exposure to moisture. This study addresses upli... Red-bed mudstone, prevalent in southwest China, poses a formidable challenge due to its hydrophilic clay minerals, resulting in expansion, deformation, and cracking upon exposure to moisture. This study addresses uplift deformation disasters in high-speed railways by employing a moisture diffusion-deformation-fracture coupling model based on the finite-discrete element method(FDEM). The model integrates the influence of cracks on moisture diffusion. The investigation into various excavation depths reveals a direct correlation between depth and the formation of tensile cracks at the bottom of the railway cutting. These cracks expedite moisture migration, significantly impacting the temporal and spatial evolution of the moisture field. Additionally, crack expansion dominates hygroscopic deformation, with the lateral coordinate of the crack zone determining peak vertical displacement. Furthermore, key factors influencing deformation in railway cuttings, including the swelling factor and initial moisture content at the bottom of the cutting, are explored. The number of tensile and shear cracks increases with greater excavation depth, particularly concerning shear cracks. Higher swelling factors and initial moisture contents result in an increased total number of cracks, predominantly shear cracks. Numerical calculations provide valuable insights, offering a scientific foundation and directional guidance for the precise prevention, control, prediction, and comprehensive treatment of mudstone-related issues in high-speed railways. 展开更多
关键词 Red-bed mudstone Railway cutting FDEM Moisture diffusion DEFORMATION CRACK
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Precipitates Generation Mechanism and Surface Quality Improvement for Aluminum Alloy 6061 in Diamond Cutting
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作者 王海龙 DENG Wenping 王素娟 《Journal of Wuhan University of Technology(Materials Science)》 SCIE EI CAS CSCD 2024年第1期150-159,共10页
To improve the surface quality for aluminum alloy 6061(Al6061) in ultra-precision machining, we investigated the factors affecting the surface finish in single point diamond turning(SPDT)by studying influence of the p... To improve the surface quality for aluminum alloy 6061(Al6061) in ultra-precision machining, we investigated the factors affecting the surface finish in single point diamond turning(SPDT)by studying influence of the precipitates generation of Al6061 on surface integrity and surface roughness.Based on the Johnson-Mehl-Avrami solid phase transformation kinetics equation, theoretical and experimental studies were conducted to build the relationship between the aging condition and the type, size and number of the precipitates for Al6061. Diamond cutting experiments were conducted to machine Al6061 samples under different aging conditions. The experimental results show that, the protruding on the chip surface is mainly Mg_(2)Si and the scratches on the machined surface mostly come from the iron-containing phase(α-, β-AlFeSi).Moreover, the generated Mg_(2)Si and α-, β-AlFeSi affect the surface integrity and the diamond turned surface roughness. Especially, the achieved surface roughness in SPDT is consistent with the variation of the number of AlFeSi and Mg_(2)Si with the medium size(more than 1 μm and less than 2 μm) in Al6061. 展开更多
关键词 Al6061 PRECIPITATES aging treatment diamond cutting surface roughness
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Instability mechanism of mining roadway passing through fault at different angles in kilometre-deep mine and control measures of roof cutting and NPR cables
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作者 SUN Xiaoming WANG Jian +6 位作者 ZHAO Wenchao MING Jiang ZHANG Yong LI Zhihu MIAO Chengyu GUO Zhibiao HE Manchao 《Journal of Mountain Science》 SCIE CSCD 2024年第1期236-251,共16页
The angle α between the fault strike and the axial direction of the roadway produces different damage characteristics. In this paper, the research methodology includes theoretical analyses, numerical simulations and ... The angle α between the fault strike and the axial direction of the roadway produces different damage characteristics. In this paper, the research methodology includes theoretical analyses, numerical simulations and field experiments in the context of the Daqiang coal mine located in Shenyang, China. The stability control countermeasure of "pre-splitting cutting roof + NPR anchor cable"(PSCR-NPR) is simultaneously proposed. According to the different deformation characteristics of the roadway, the faults are innovatively classified into three types, with α of type I being 0°-30°, α of type II being 30°-60°, and α of type III being 60°-90°. The full-cycle stress evolution paths during mining roadway traverses across different types of faults are investigated by numerical simulation. Different pinch angles α lead to high stress concentration areas at different locations in the surrounding rock. The non-uniform stress field formed in the shallow surrounding rock is an important reason for the instability of the roadway. The pre-cracked cut top shifted the high stress region to the deep rock mass and formed a low stress region in the shallow rock mass. The high prestressing NPR anchor cable transforms the non-uniform stress field of the shallow surrounding rock into a uniform stress field. PSCR-NPR is applied in the fault-through roadway of Daqiang mine. The low stress area of the surrounding rock was enlarged by 3-7 times, and the cumulative convergence was reduced by 45%-50%. It provides a reference for the stability control of the deep fault-through mining roadway. 展开更多
关键词 Kilometre-deep mine Fault Mining roadway Failure mechanism Pre-splitting cutting roof High pre-stress NPR anchor cable
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Endoscopic radial incision and cutting method for adult congenital duodenal webs:A case report
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作者 Hyun Deok Shin 《World Journal of Clinical Cases》 SCIE 2024年第18期3622-3628,共7页
BACKGROUND Congenital duodenal webs are rare in adults and can lead to various symptoms such as nausea,vomiting,and postprandial fullness.The treatment for this disease is mostly surgical.Endoscopic treatment techniqu... BACKGROUND Congenital duodenal webs are rare in adults and can lead to various symptoms such as nausea,vomiting,and postprandial fullness.The treatment for this disease is mostly surgical.Endoscopic treatment techniques have been developed and attempted for this disease.Endoscopic radial incision and cutting(RIC)techniques are reportedly very effective in benign anastomotic stricture.This case report highlights the effectiveness and safety of endoscopic RIC as a minimally invasive treatment for adult congenital duodenal webs.CASE SUMMARY A 23-year-old female patient with indigestion was referred to a tertiary hospital.The patient complained of postprandial fullness in the epigastric region.Previous physical examinations or blood tests indicated no abnormalities.Computed tomography revealed an eccentric broad-based delayed-enhancing mass-like lesion in the second portion of the duodenum.Endoscopy showed an enlarged gastric cavity and a significantly dilated duodenal bulb;a very small hole was observed in the distal part of the second portion,and scope passage was not possible.Gastrografin upper gastrointestinal series was performed,revealing an intraduodenal barium contrast-filled sac with a curvilinear narrow radiolucent rim,a typical"windsock"sign.Endoscopic RIC was performed on the duodenal web.The patient recovered uneventfully.Follow-up endoscopy showed a patent duodenal lumen without any residual stenosis.The patient reported complete resolution of symptoms at the 18-month follow-up.CONCLUSION Endoscopic RIC may be an effective treatment for congenital duodenal webs in adults. 展开更多
关键词 Congenital duodenal web Endoscopic treatment Radial incision and cutting method Surgery Case report
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Cutting Propagation Technique of Pennisetum purpureum Schum
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作者 Yuanbin HU Jing ZHANG +2 位作者 Yanan LIU Xiaoyu LIANG Yang JI 《Plant Diseases and Pests》 2024年第2期27-31,共5页
[Objectives]The paper was to study the cutting propagation technique of Pennisetum purpureum Schum and to provide a technical reference for establishing an efficient cutting propagation method.[Methods]Six treatments ... [Objectives]The paper was to study the cutting propagation technique of Pennisetum purpureum Schum and to provide a technical reference for establishing an efficient cutting propagation method.[Methods]Six treatments were set up using P.purpureum cv.Guiminyin and P.purpureum cv.Guimu-1 as test materials,including 1-node oblique insertion,1-node oblique insertion+rooting powder,1-node transverse burial,2-node oblique insertion,2-node oblique insertion+rooting powder and 2-node transverse burial.The following indices were observed and determined for P.purpureum cuttings:emergence rate,rooting rate,root number,longest root length,fresh root weight,plant height,number of tillers,number of leaves,and fresh stem and leaf weight.[Results]In the 2-node cutting+rooting powder treatment,Guiminyin and Guimu-1 exhibited the highest survival rate,root growth indices,and stem and leaf growth indices,with the emergence rates of 94.29%and 90.26%,respectively.The 2-node cutting treatment followed closely behind,while the 1-node cutting treatment had the lowest indices.Under the same treatment,Guimuyin exhibited higher mean values for plant height,number of leaves,fresh stem and leaf weight,longest root length,and fresh root weight compared to Guimu-1.However,it had lower mean number of tillers,and emergence rate and rooting rate of the 1-node cutting treatment compared to Guimu-1.[Conclusions]The P.purpureum cuttings thrived in the 2-node cutting+rooting powder treatment,and the overall cutting effect of Guiminyin was superior to that of Guimu-1. 展开更多
关键词 Pennisetum purpureum Schum CUTTING PROPAGATION Emergence rate
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Clipping Effect on Growth and Plant Water Use Response to Diurnal Variation of Vapor Pressure Deficit in Cenchrus biflorus Roxb
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作者 Moussa Oumarou Abdoulaye Issoufou Hassane Bil-Assanou +1 位作者 Soulé Moussa Mainassara Zaman-Allah 《Journal of Agricultural Chemistry and Environment》 2024年第2期183-191,共9页
Cenchrus biflorus called Karangiya in the Hausa language is an annual pastoral grass which is a valuable herbaceous fodder in dry land region in the context of climate change. However, little is known about the plant ... Cenchrus biflorus called Karangiya in the Hausa language is an annual pastoral grass which is a valuable herbaceous fodder in dry land region in the context of climate change. However, little is known about the plant water use under the effects of cut in West Africa Sahel like Niger where the plant is a multipurpose grass species. Therefore, this study investigated the impact of grazing (simulated by shoot cuts) on biomass production. Cenchrus biflorus Roxb was grown on field plots and in pots and subjected to shoot cuts at different levels (3 cm and 5 cm from soil surface). The effect of shoot cuts on drought tolerance was evaluated by assessing the response of transpiration to the diurnal variation of vapor pressure deficit (VPD). Results showed that the biomass production varied in response to shoot cuts depending on the culture system, and the level or frequency of cuts. The mean biomass production increased significantly especially in field plots for 5 cm cuts compared to those at 3 cm and the control treatment. In addition, transpiration was highly increased in response to the VPD increase. Shoot cuts significantly reduced transpiration, whatever the level, largely because they reduced leaf surface. We concluded that moderate grazing (cuts to 5cm) can improve biomass production and allow better adaptation to water deficit as they significantly reduced water loss through transpiration. The study recommends the cropping of the Cenchrus biflorus as climate solution as it performs better under water deficit for improving grazing resilience in Niger. 展开更多
关键词 Cenchrus biflorus BIOMASS Vapor Pressure Deficit CUTTING GRAZING
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Vegetable Oil-Based Nanolubricants in Machining:From Physicochemical Properties to Application 被引量:2
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作者 Xiaotian Zhang Changhe Li +9 位作者 Zongming Zhou Bo Liu Yanbin Zhang Min Yang Teng Gao Mingzheng Liu Naiqing Zhang Zafar Said Shubham Sharma Hafiz Muhammad Ali 《Chinese Journal of Mechanical Engineering》 SCIE EI CAS CSCD 2023年第4期4-42,共39页
Cutting fluid is crucial in ensuring surface quality and machining accuracy during machining.However,traditional mineral oil-based cutting fluids no longer meet modern machining’s health and environmental protection ... Cutting fluid is crucial in ensuring surface quality and machining accuracy during machining.However,traditional mineral oil-based cutting fluids no longer meet modern machining’s health and environmental protection require-ments.As a renewable,pollution-free alternative with excellent processing characteristics,vegetable oil has become an inevitable replacement.However,vegetable oil lacks oxidation stability,extreme pressure,and antiwear proper-ties,which are essential for machining requirements.The physicochemical characteristics of vegetable oils and the improved methods’application mechanism are not fully understood.This study aims to investigate the effects of viscosity,surface tension,and molecular structure of vegetable oil on cooling and lubricating properties.The mechanisms of autoxidation and high-temperature oxidation based on the molecular structure of vegetable oil are also discussed.The study further investigates the application mechanism and performance of chemical modification and antioxidant additives.The study shows that the propionic ester of methyl hydroxy-oleate obtained by epoxidation has an initial oxidation temperature of 175℃.The application mechanism and extreme pressure performance of conventional extreme pressure additives and nanoparticle additives were also investigated to solve the problem of insufficient oxidation resistance and extreme pressure performance of nanobiological lubricants.Finally,the study discusses the future prospects of vegetable oil for chemical modification and nanoparticle addition.The study provides theoretical guidance and technical support for the industrial application and scientific research of vegetable oil in the field of lubrication and cooling.It is expected to promote sustainable development in the manufacturing industry. 展开更多
关键词 Cutting fluid Vegetable oil Chemical modification ANTIOXIDANT Extreme pressure additive Minimum quality lubrication
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Stability control measures for roof cutting and NPR supporting of mining roadways in fault areas of kilometre-deep coal mine 被引量:1
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作者 SUN Xiao-ming WANG Jian +5 位作者 ZHANG Yong ZHAO Wen-chao GUO Zhi-biao HE Man-chao CHEN Feng MIAO Cheng-yu 《Journal of Mountain Science》 SCIE CSCD 2023年第10期3051-3065,共15页
The study focuses on the stability control measures for mining roadways in fault zones of deep mines,using Daqiang Coal Mine as a case study.The control system under consideration,referred to as"pre-splitting cut... The study focuses on the stability control measures for mining roadways in fault zones of deep mines,using Daqiang Coal Mine as a case study.The control system under consideration,referred to as"pre-splitting cutting roof+NPR anchor cable"(PSCR-NPR),is subjected to scrutiny through theoretical analysis,numerical modelling,and field trials.Furthermore,a comprehensive analysis is undertaken to evaluate the stability control mechanism of this particular technology.The study provides evidence that the utilization of deep-hole directional energy-concentrated blasting facilitates the attainment of directional roof cutting in roadways.The aforementioned procedure leads to the formation of a uniform structural surface on the roof of the roadway and causes modifications in the surrounding geological formation.The examination of the lateral abutment pressure and shear stress distribution,both prior to and subsequent to roof cutting,indicates that the implementation of pre-splitting techniques leads to a noteworthy reduction in pressure.The proposition of incorporating the safety factor Q for roof cutting height is suggested as a method to augment comprehension of the pressure relief phenomenon in the field of engineering.The analysis of numerical simulation has indicated that the optimal pressure relief effect of a mining roadway in a fault area is attained when the value of Q is 1.8.The NPR anchor cable exhibits noteworthy characteristics,including a high level of prestress,continuous resistance,and substantial deformation.After the excavation of the roadway,a notable reduction in radial stress occurs,leading to the reinstatement of the three-phase stress state in the surrounding rock.This restoration is attributed to the substantial prestress exerted on the radial stress.The termination point of the NPR anchor cable is strategically positioned within a stable rock formation,allowing for the utilization of the mechanical characteristics of the deep stable rock mass.This positioning serves to improve the load-bearing capacity of the surrounding rock.The mining roadway within the fault region of Daqiang Coal Mine is outfitted with the PSCR-NPR technology.The drop in shear stress experienced by the rock surrounding the roadway is estimated to be around 30%,whilst the low-stress region of the mining roadway extends by a factor of approximately 5.5.The magnitude of surface displacement convergence experiences a decrease of approximately 45%-50%.The study’s findings provide useful insights regarding the stable of mining roadway in characterized by fault zones. 展开更多
关键词 Kilometre-deep mine FAULT Mining roadway Pre-splitting cutting roof High pre-stress NPR anchor cable
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Cooling and Crack Suppression of Bone Material Drilling Based on Microtextured Bit Modeled on Dung Beetle 被引量:1
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作者 Yunsong Lian Xiande Chen +4 位作者 Chaoping Xie Yangyang Long Fengtian Lin Wei Zhou Xuyang Chu 《Chinese Journal of Mechanical Engineering》 SCIE EI CAS CSCD 2023年第2期116-128,共13页
In recent years,the number of patients with orthopedic diseases such as cervical spondylosis has increased,resulting in an increase in the demand for orthopedic surgery.However,thermal necrosis and bone cracks caused ... In recent years,the number of patients with orthopedic diseases such as cervical spondylosis has increased,resulting in an increase in the demand for orthopedic surgery.However,thermal necrosis and bone cracks caused by surgery severely restrict the development and progression of orthopedic surgery.For the material of cutting tool processing bone in bone surgery of drilling high temperature lead to cell death,easy to produce the problem such as crack cause secondary damage effects to restore,in this paper,a bionic drill was designed based on the micro-structure of the dung beetle's head and back.The microstructure configuration parameters were optimized by numerical analysis,and making use of the optical fiber laser marking machine preparation of bionic bit;through drilling test,the mathematical model of drilling temperature and crack generation based on micro-structure characteristic parameters was established by infrared thermal imaging technology and acoustic emission signal technology,and the cooling mechanism and crack suppression strategy were studied.The experimental results show that when the speed is 60 m/min,the cooling effects of the bionic bit T1 and T2 are 15.31%and 19.78%,respectively,and both kinds of bits show obvious crack suppression effect.The research in this paper provides a new idea for precision and efficient machining of bone materials,and the research results will help to improve the design and manufacturing technology and theoretical research level in the field of bone drilling tools. 展开更多
关键词 Bionic drill Bone material cutting Laser processing Thermal imaging camera Acoustic emission
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Friction behaviors in the metal cutting process:state of the art and future perspectives 被引量:1
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作者 Xiaoliang Liang Zhanqiang Liu +2 位作者 Bing Wang Chunjin Wang Chi Fai Cheung 《International Journal of Extreme Manufacturing》 SCIE EI CAS CSCD 2023年第1期22-58,共37页
Material removal in the cutting process is regarded as a friction system with multiple input and output variables.The complexity of the cutting friction system is caused by the extreme conditions existing on the tool... Material removal in the cutting process is regarded as a friction system with multiple input and output variables.The complexity of the cutting friction system is caused by the extreme conditions existing on the tool–chip and tool–workpiece interfaces.The critical issue is significant to use knowledge of cutting friction behaviors to guide researchers and industrial manufacturing engineers in designing rational cutting processes to reduce tool wear and improve surface quality.This review focuses on the state of the art of research on friction behaviors in cutting procedures as well as future perspectives.First,the cutting friction phenomena under extreme conditions,such as high temperature,large strain/strain rates,sticking–sliding contact states,and diverse cutting conditions are analyzed.Second,the theoretical models of cutting friction behaviors and the application of simulation technology are discussed.Third,the factors that affect friction behaviors are analyzed,including material matching,cutting parameters,lubrication/cooling conditions,micro/nano surface textures,and tool coatings.Then,the consequences of the cutting friction phenomena,including tool wear patterns,tool life,chip formation,and the machined surface are analyzed.Finally,the research limitations and future work for cutting friction behaviors are discussed.This review contributes to the understanding of cutting friction behaviors and the development of high-quality cutting technology. 展开更多
关键词 cutting process friction behaviors material removal process contact condition
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Performances of a Stinger PDC cutter breaking granite: Cutting force and mechanical specific energy in single cutter tests 被引量:1
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作者 Chao Xiong Zhong-Wei Huang +4 位作者 Huai-Zhong Shi Rui-Yue Yang Gang Wu Han Chen Wen-Hao He 《Petroleum Science》 SCIE EI CAS CSCD 2023年第2期1087-1103,共17页
The Stinger PDC cutter has high rock-breaking efficiency and excellent impact and wear resistance, which can significantly increase the rate of penetration (ROP) and extend PDC bit life for drilling hard and abrasive ... The Stinger PDC cutter has high rock-breaking efficiency and excellent impact and wear resistance, which can significantly increase the rate of penetration (ROP) and extend PDC bit life for drilling hard and abrasive formation. The knowledge of force response and mechanical specific energy (MSE) for the Stinger PDC cutter is of great importance for improving the cutter's performance and optimizing the hybrid PDC bit design. In this paper, 87 single cutter tests were conducted on the granite. A new method for precisely obtaining the rock broken volume was proposed. The influences of cutting depth, cutting angle, and cutting speed on cutting force and MSE were analyzed. Besides, a phenomenological cutting force model of the Stinger PDC cutter was established by regression of experimental data. Moreover, the surface topography and fracture morphology of the cutting groove and large size cuttings were measured by a 3D profilometer and a scanning electron microscope (SEM). Finally, the rock-breaking mechanism of the Stinger PDC cutter was illustrated. The results indicated that the cutting depth has the greatest influence on the cutting force and MSE, while the cutting speed has no obvious effects, especially at low cutting speeds. As the increase of cutting depth, the cutting force increases linearly, and MSE reduces with a quadratic polynomial relationship. When the cutting angle raises from 10° to 30°, the cutting force increases linearly, and the MSE firstly decreases and then increases. The optimal cutting angle for breaking rock is approximately 20°. The Stinger PDC cutter breaks granite mainly by high concentrated point loading and tensile failure, which can observably improve the rock breaking efficiency. The key findings of this work will help to reveal the rock-breaking mechanisms and optimize the cutter arrangement for the Stinger PDC cutter. 展开更多
关键词 Stinger PDC cutter Cutting force Mechanical specific energy Single cutter tests
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Numerical simulation of materials-oriented ultra-precision diamond cutting:review and outlook 被引量:1
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作者 Liang Zhao Junjie Zhang +3 位作者 Jianguo Zhang Houfu Dai Alexander Hartmaier Tao Sun 《International Journal of Extreme Manufacturing》 SCIE EI CAS CSCD 2023年第2期1-21,共21页
Ultra-precision diamond cutting is a promising machining technique for realizing ultra-smooth surface of different kinds of materials.While fundamental understanding of the impact of workpiece material properties on c... Ultra-precision diamond cutting is a promising machining technique for realizing ultra-smooth surface of different kinds of materials.While fundamental understanding of the impact of workpiece material properties on cutting mechanisms is crucial for promoting the capability of the machining technique,numerical simulation methods at different length and time scales act as important supplements to experimental investigations.In this work,we present a compact review on recent advancements in the numerical simulations of material-oriented diamond cutting,in which representative machining phenomena are systematically summarized and discussed by multiscale simulations such as molecular dynamics simulation and finite element simulation:the anisotropy cutting behavior of polycrystalline material,the thermo-mechanical coupling tool-chip friction states,the synergetic cutting responses of individual phase in composite materials,and the impact of various external energetic fields on cutting processes.In particular,the novel physics-based numerical models,which involve the high precision constitutive law associated with heterogeneous deformation behavior,the thermo-mechanical coupling algorithm associated with tool-chip friction,the configurations of individual phases in line with real microstructural characteristics of composite materials,and the integration of external energetic fields into cutting models,are highlighted.Finally,insights into the future development of advanced numerical simulation techniques for diamond cutting of advanced structured materials are also provided.The aspects reported in this review present guidelines for the numerical simulations of ultra-precision mechanical machining responses for a variety of materials. 展开更多
关键词 diamond cutting ultra-smooth surface material-oriented physics-based simulation model molecular dynamics finite element
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Experimental research and application of cold cutting to hot stamping parts based on multiphase microstructure 被引量:1
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作者 WU Yanjun LUO Aihui WANG Chenlei 《Baosteel Technical Research》 CAS 2023年第3期1-8,共8页
Among the bottlenecks that hinder the improvement of the production efficiency of hot stamping are high strength and difficulty in edge cutting and hole punching.Starting from the preparation of hot stamping multiphas... Among the bottlenecks that hinder the improvement of the production efficiency of hot stamping are high strength and difficulty in edge cutting and hole punching.Starting from the preparation of hot stamping multiphase microstructure materials,this paper developed a plate quenching die system with controllable surface temperature and prepared four types of hot stamping plates with different martensite volume fractions.Then,straight edge cold cutting experiments were performed to study the influence of cutting clearance and cutting force on fracture quality.The results show that the bright zone is the largest when the cutting clearance is 0.14 mm,and the cutting experience coefficient of the hot stamping sheet with each martensite volume fraction is obtained when the cutting clearance is 0.14 mm.The research results of this paper were applied to the production of hot stamping parts. 展开更多
关键词 hot stamping cold cutting multiphase microstructure
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Experimental Investigation of Material Removal in Elliptical Vibration Cutting of Cortical Bone
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作者 Wei Bai Yuhao Zhai +5 位作者 Jiaqi Zhao Guangchao Han Linzheng Ye Xijing Zhu Liming Shu Dong Wang 《Chinese Journal of Mechanical Engineering》 SCIE EI CAS CSCD 2023年第2期106-115,共10页
To benefit tissue removal and postoperative rehabilitation,increased efficiency and accuracy and reduced operating force are strongly required in the osteotomy.A novel elliptical vibration cutting(EVC)has been introdu... To benefit tissue removal and postoperative rehabilitation,increased efficiency and accuracy and reduced operating force are strongly required in the osteotomy.A novel elliptical vibration cutting(EVC)has been introduced for bone cutting compared with conventional cutting(CC)in this paper.With the assistance of high-speed microscope imaging and the dynamometer,the material removals of cortical bone and their cutting forces from two cutting regimes were recorded and analysed comprehensively,which clearly demonstrated the chip morphology improvement and the average cutting force reduction in the EVC process.It also revealed that the elliptical vibration of the cutting tool could promote fracture propagation along the shear direction.These new findings will be of important theoretical and practical values to apply the innovative EVC process to the surgical procedures of the osteotomy. 展开更多
关键词 Elliptical vibration cutting Cortical bone Material removal Chip formation Chip morphology Fracture propagation Cutting force OSTEOTOMY
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Experimental investigation on the cuttings formation process and its relationship with cutting force in single PDC cutter tests
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作者 Xian-Wei Dai Zhong-Wei Huang +3 位作者 Tao Huang Peng-Ju Chen Huai-Zhong Shi Shuang Yan 《Petroleum Science》 SCIE EI CAS CSCD 2023年第3期1779-1787,共9页
The single polycrystalline diamond compact(PDC)cutter test is widely used to investigate the mecha-nism of rock-breaking.The generated cuttings and cutting force are important indexes reflecting the rock failure proce... The single polycrystalline diamond compact(PDC)cutter test is widely used to investigate the mecha-nism of rock-breaking.The generated cuttings and cutting force are important indexes reflecting the rock failure process.However,they were treated as two separate parameters in previous publications.In this study,through a series of rock block cutting tests,the relationship between them was investigated to obtain an in-depth understanding of the formation of cuttings.In addition,to validate the standpoints obtained in the aforementioned experiments,rock sheet cutting tests were conducted and the rock failure process was monitored by a high-speed camera frame by frame.The cutting force was recorded with the same sampling rate as the camera.By this design,every sampled point of cutting force can match a picture captured by the camera,which reflects the interaction between the rock and the cutter.The results indicate that the increase in cutting depth results in a transition of rock failure modes.At shallow cutting depth,ductile failure dominates and all the cuttings are produced by the compression of the cutter.The corresponding cutting force fluctuates slightly.However,beyond the critical depth,brittle failure occurs and chunk-like cuttings appear,which leads to a sharp decrease in cutting force.After that,the generation of new surface results in a significant decrease in actual cutting depth,a parameter proposed to reflect the interaction between the rock and the cutter.Consequently,ductile failure dominates again and a slight fluctuation of cutting force can be detected.As the cutter moves to the rock,the actual cutting depth gradually increases,which results in the subsequent generation of chunk-like cuttings.It is accompanied by an obvious cutting force drop.That is,ductile failure and brittle failure,one following another,present at large cutting depth.The transition of rock failure mode can be correlated with the variation of cutting force.Based on the results of this paper,the real-time monitoring of torque may be helpful to determine the efficiency of PDc bits in the downhole. 展开更多
关键词 Rock breaking Cutting force PDC cutter CUTTINGS
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Cutting Force Fluctuation Suppression and Error Homogenization of Noncircular Gear Hobbing Based on the Tool Shifting Method
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作者 Dazhu Li Jiang Han +1 位作者 Xiaoqing Tian Lian Xia 《Chinese Journal of Mechanical Engineering》 SCIE EI CAS CSCD 2023年第4期167-179,共13页
The current research on noncircular hobbing mainly focuses on the linkage model and motion realization.However,the intermittent cutting characteristics of hobbing would increase uncertainties in the manufacturing proc... The current research on noncircular hobbing mainly focuses on the linkage model and motion realization.However,the intermittent cutting characteristics of hobbing would increase uncertainties in the manufacturing process.In this paper,a hobbing machining model with tool-shifting characteristics was proposed to solve the problems of cutting force fluctuation and inconsistency of tooth profile envelope accuracy at different positions of the pitch curve in noncircular gear hobbing.Based on the unit cutting force coefficient method,the undeformed chip volume generated by interrupted cutting was used to characterize the fluctuation trend of the hobbing force.The fluctuation characteristics of the cutting force generated by different hobbing models were compared and analyzed.Using the equivalent gear tooth and hob slotting numbers,an analysis model of the tooth profile envelope error of the noncircular gear was constructed.Subsequently,the tooth profile envelope errors at different positions of the pitch curve were compared and analyzed based on the constructed model.The transmission structure of the electronic gearbox was constructed based on the proposed hobbing model,and the hobbing experiment was conducted based on the selfdeveloped noncircular gear CNC hobbing system.This paper proposes a hobbing method that can effectively suppress the fluctuation of the peak and whole circumference cutting force and reduce the maximum envelope error of the whole circumference gear teeth. 展开更多
关键词 Noncircular gear Gear hobbing Cutting force Envelope error Machining model
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Nanometric Cutting Mechanism of Cerium-Lanthanum Alloy
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作者 Chenyu Zhao Min Lai Fengzhou Fang 《Chinese Journal of Mechanical Engineering》 SCIE EI CAS CSCD 2023年第4期155-166,共12页
Cerium-lanthanum alloy is widely used in the green energy industry,and the nanoscale smooth surface of this material is in demand.Nanometric cutting is an effective approach to achieving the ultra-precision machining ... Cerium-lanthanum alloy is widely used in the green energy industry,and the nanoscale smooth surface of this material is in demand.Nanometric cutting is an effective approach to achieving the ultra-precision machining surface.Molecular dynamics(MD)simulation is usually used to reveal the atomic-scale details of the material removal mechanism in nanometric cutting.In this study,the effects of cutting speed and undeformed chip thickness(UCT)on cutting force and subsurface deformation of the cerium-lanthanum alloy during nanometric cutting are analyzed through MD simulation.The results illustrate that the dislocations,stacking faults,and phase transitions occur in the subsurface during cutting.The dislocations are mainly Shockley partial dislocation,and the increase of temperature and pressure during the cutting process leads to the phase transformation ofγ-Ce(FCC)intoβ-Ce(HCP)andδ-Ce(BCC).β-Ce is mainly distributed in the stacking fault area,whileδ-Ce is distributed in the boundary area between the dislocation atoms andγ-Ce atoms.The cutting speed and UCT affect the distribution of subsurface damage.A thicker deformed layer including dislocations,stacking faults and phase-transformation atoms on the machined surface is generated with the increase in the cutting speed and UCT.Simultaneously,the cutting speed and UCT significantly affect the cutting force,material removal rate,and generated subsurface state.The fluctuations in the cutting force are related to the generation and disappearance of dislocations.This research first studied the nanometric cutting mechanism of the cerium-lanthanum ally,providing a theoretical basis for the development of ultra-precision machining techniques of these materials. 展开更多
关键词 Cerium-lanthanum alloy Molecular dynamics simulation Nanometric cutting Subsurface damage
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Microstructure Transformation and Refinement Mechanism of Undercooled Cu-Ni-Co Alloy Based on Simulation of Critical Cutting Speed in Ultrasonic Machining
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作者 HE Xiaoyu HOU Kai +2 位作者 XU Xuguang TANG Cheng ZHU Xijing 《Journal of Wuhan University of Technology(Materials Science)》 SCIE EI CAS CSCD 2023年第6期1472-1483,共12页
Both Cu60Ni38Co2 and Cu60Ni40 alloy were naturally cooled after rapid solidification from the liquid phase.The transformation law of the microstructure characteristics of the rapidly solidified alloy with the change o... Both Cu60Ni38Co2 and Cu60Ni40 alloy were naturally cooled after rapid solidification from the liquid phase.The transformation law of the microstructure characteristics of the rapidly solidified alloy with the change of undercooling(ΔT)was systematically studied.It is found that the two alloys experience the same transformation process.The refinement structures under different undercoolings were characterized by electron backscatter diffraction(EBSD).The results show that the characteristics of the refinement structure of the two alloys with low undercooling are the same,but the characteristics of the refinement structure with high undercooling are opposite.The transmission electron microscopy(TEM)results of Cu60Ni38Co2 alloy show that the dislocation network density of low undercooled microstructure is lower than that of high undercooled microstructure.By combining EBSD and TEM,it could be confirmed that the dendrite remelting fracture is the reason for the refinement of the low undercooled structure,while the high undercooled structure is refined due to recrystallization.On this basis,in the processing of copper base alloys,there will be serious work hardening phenomenon and machining hard problem of consciousness problems caused by excessive cutting force.A twodimensional orthogonal turning finite element model was established using ABAQUS software to analyze the changes in cutting speed and tool trajectory in copper based alloy ultrasonic elliptical vibration turning.The results show that in copper based alloy ultrasonic elliptical vibration turning,cutting process parameters have a significant impact on cutting force.Choosing reasonable process parameters can effectively reduce cutting force and improve machining quality. 展开更多
关键词 rapid solidification UNDERCOOLING microstructure refinement structure ultrasonic elliptical vibration turning cutting speed finite element analysis
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Generating micro/nanostructures on magnesium alloy surface using ultraprecision diamond surface texturing process
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作者 Hanheng Du Mengnan Jiang +2 位作者 Zuankai Wang Zhiwei Zhu Suet To 《Journal of Magnesium and Alloys》 SCIE EI CAS CSCD 2023年第4期1472-1483,共12页
The lightness and high strength-to-weight ratio of the magnesium alloy have attracted more interest in various applications.However,micro/nanostructure generation on their surfaces remains a challenge due to the flamm... The lightness and high strength-to-weight ratio of the magnesium alloy have attracted more interest in various applications.However,micro/nanostructure generation on their surfaces remains a challenge due to the flammability and ignition.Motivated by this,this study proposed a machining process,named the ultraprecision diamond surface texturing process,to machine the micro/nanostructures on magnesium alloy surfaces.Experimental results showed the various microstructures and sawtooth-shaped nanostructures were successfully generated on the AZ31B magnesium alloy surfaces,demonstrating the effectiveness of this proposed machining process.Furthermore,sawtooth-shaped nanostructures had the function of inducing the optical effect and generating different colors on workpiece surfaces.The colorful letter and colorful flower image were clearly viewed on magnesium alloy surfaces.The corresponding cutting force,chip morphology,and tool wear were systematically investigated to understand the machining mechanism of micro/nanostructures on magnesium alloy surfaces.The proposed machining process can further improve the performances of the magnesium alloy and extend its functions to other fields,such as optics. 展开更多
关键词 Magnesium alloy MICRO/NANOSTRUCTURE Ultraprecision diamond surface texturing Cutting force Chip morphology Structural color
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An Intelligent Optimization Method of Reinforcing Bar Cutting for Construction Site
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作者 Zhaoxi Ma Qin Zhao +3 位作者 Tianyou Cang Zongjian Li Yiyun Zhu Xinhong Hei 《Computer Modeling in Engineering & Sciences》 SCIE EI 2023年第1期637-655,共19页
To meet the requirements of specifications,intelligent optimization of steel bar blanking can improve resource utilization and promote the intelligent development of sustainable construction.As one of the most importa... To meet the requirements of specifications,intelligent optimization of steel bar blanking can improve resource utilization and promote the intelligent development of sustainable construction.As one of the most important building materials in construction engineering,reinforcing bars(rebar)account for more than 30%of the cost in civil engineering.A significant amount of cutting waste is generated during the construction phase.Excessive cutting waste increases construction costs and generates a considerable amount of CO_(2)emission.This study aimed to develop an optimization algorithm for steel bar blanking that can be used in the intelligent optimization of steel bar engineering to realize sustainable construction.In the proposed algorithm,the integer linear programming algorithm was applied to solve the problem.It was combined with the statistical method,a greedy strategy was introduced,and a method for determining the dynamic critical threshold was developed to ensure the accuracy of large-scale data calculation.The proposed algorithm was verified through a case study;the results confirmed that the rebar loss rate of the proposed method was reduced by 9.124%compared with that of traditional distributed processing of steel bars,reducing CO_(2)emissions and saving construction costs.As the scale of a project increases,the calculation quality of the optimization algorithmfor steel bar blanking proposed also increases,while maintaining high calculation efficiency.When the results of this study are applied in practice,they can be used as a sustainable foundation for building informatization and intelligent development. 展开更多
关键词 Building construction rebar work cutting stock problem optimization algorithm integer linear programming
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