Total strain controlled cyclic test was performed on 316 LN under uniaxial loadings. Through the partitioning of hysteresis loops, the evolution of two components of cyclic flow stress, the internal and effective stre...Total strain controlled cyclic test was performed on 316 LN under uniaxial loadings. Through the partitioning of hysteresis loops, the evolution of two components of cyclic flow stress, the internal and effective stresses, was reported. The former one determines the cyclic stress response. Based on the transmission electron microscopic（TEM） observation on specimens loaded with scheduled cycles, it is found that planar dislocation structures prevail during the entire cyclic process at low strain amplitude, while a remarkable dislocation rearrangement from planar structures to heterogeneous spatial distributions is companied by a cyclic softening behavior at high strain amplitude. The competition between the evolution of the intergranular and the intragranular components of the internal stress caused by the transition of slip mode induces the cyclic hardening and softening at high strain levels. The intergranular internal stress represents the most part of the internal stress at low strain level.展开更多
Based on the low-cycle fatigue tests of carbon and alloy steels,the cyclic properties of hysteresis energy and its changing rules have been analysed.The mathematical formula of cyclic hysteresis energy of the material...Based on the low-cycle fatigue tests of carbon and alloy steels,the cyclic properties of hysteresis energy and its changing rules have been analysed.The mathematical formula of cyclic hysteresis energy of the materials with different cyclic properties have been presented. The total absorbed energy to failure is associated with the variation of cyclic hysteresis energy.展开更多
To explore the evolution mechanism of multistage machining processes and torsional fatigue behaviour based on strain energy for the first time and provide process optimization of axis parts of low alloy steel for serv...To explore the evolution mechanism of multistage machining processes and torsional fatigue behaviour based on strain energy for the first time and provide process optimization of axis parts of low alloy steel for service performance,four multistage machining processes were applied to the 45Cr Ni Mo VA steel,including the Rough Turning process(RT),RT+the Finish Turning process(FRT),FRT+the Grinding process(GFRT)and RT+the Finish Turning process on dry cutting condition(FRT0).The result showed that the FRT process’s average low-cycle torsional fatigue life increased by 50%when it evolved from the RT process.The lower surface roughness of R1.3μm caused the total strain energy to increase by 163.8 Pa mm/mm instead of the unchanged strain energy density,and the crack feature evolved from some specific bulges to flat shear plane characteristics.When the GFRT process evolved from the FRT process,its average fatigue life increased by 1.45 times,compared with the RT process.Plastic strain amplitude decreased by 21%,and the strain energy density decreased by 4%due to more considerable compressive residual stress(-249 MPa).Plastic deformation layer depth had a consistent tendency with surface roughness.In this paper,surface integrity evolutions on cyclic characteristics and fatigue behaviour have also been explained.A fatigue life prediction model based on the energy method for machined surface integrity is proposed.展开更多
基金Funded by the Nuclear Power Major Project(No.2011zx06004-002)
文摘Total strain controlled cyclic test was performed on 316 LN under uniaxial loadings. Through the partitioning of hysteresis loops, the evolution of two components of cyclic flow stress, the internal and effective stresses, was reported. The former one determines the cyclic stress response. Based on the transmission electron microscopic（TEM） observation on specimens loaded with scheduled cycles, it is found that planar dislocation structures prevail during the entire cyclic process at low strain amplitude, while a remarkable dislocation rearrangement from planar structures to heterogeneous spatial distributions is companied by a cyclic softening behavior at high strain amplitude. The competition between the evolution of the intergranular and the intragranular components of the internal stress caused by the transition of slip mode induces the cyclic hardening and softening at high strain levels. The intergranular internal stress represents the most part of the internal stress at low strain level.
文摘Based on the low-cycle fatigue tests of carbon and alloy steels,the cyclic properties of hysteresis energy and its changing rules have been analysed.The mathematical formula of cyclic hysteresis energy of the materials with different cyclic properties have been presented. The total absorbed energy to failure is associated with the variation of cyclic hysteresis energy.
基金National Natural Science Foundation of China(No.52075042)。
文摘To explore the evolution mechanism of multistage machining processes and torsional fatigue behaviour based on strain energy for the first time and provide process optimization of axis parts of low alloy steel for service performance,four multistage machining processes were applied to the 45Cr Ni Mo VA steel,including the Rough Turning process(RT),RT+the Finish Turning process(FRT),FRT+the Grinding process(GFRT)and RT+the Finish Turning process on dry cutting condition(FRT0).The result showed that the FRT process’s average low-cycle torsional fatigue life increased by 50%when it evolved from the RT process.The lower surface roughness of R1.3μm caused the total strain energy to increase by 163.8 Pa mm/mm instead of the unchanged strain energy density,and the crack feature evolved from some specific bulges to flat shear plane characteristics.When the GFRT process evolved from the FRT process,its average fatigue life increased by 1.45 times,compared with the RT process.Plastic strain amplitude decreased by 21%,and the strain energy density decreased by 4%due to more considerable compressive residual stress(-249 MPa).Plastic deformation layer depth had a consistent tendency with surface roughness.In this paper,surface integrity evolutions on cyclic characteristics and fatigue behaviour have also been explained.A fatigue life prediction model based on the energy method for machined surface integrity is proposed.
