Y 7663 CYCLOID GEAR

This machine tool is produced by theQinchuan Machine Tool Works. It isused mainly for grinding cycloid gearsin the cycloidal speed reducer. The toothflank of the gear is the equi-distance curve ofmetamorphic epicycloid. The structural features of the machinetool are: the machine adopts the generatingprinciple for grinding; the table surface isprovided with a V-type circular guideway,so as to guarantee a stable working accuracy;the column unit employs a ballscrew

Dual cycloid gear mechanism for automobile safety pretensioners

The most conventional vehicle pretensioner system consists of an internal gear pair with involute teeth. However, it has been well known that the corresponding gear pairs are relatively weak under the situation of impact loadings. To improve this phenomenon, a new pretensioning gear system with cycloid teeth rather than the involute ones was proposed, and dual cycloidal gear mechanisms were designed for satisfying geometric constraints and dynamic loading conditions. The simulations of the prototypes were conducted by LS-DYNA program and the experiments for a prototype were performed for a dynamic model with impact loading devices. The results show that the better operation and the smoother motion are confirmed in the proposed cycloidal gear system rather than the conventional one without interferences between gear teeth under the impact of a crash.

EFFICIENCY ANALYSIS OF DOUBLE CRANK RING-PLATE-TYPE PIN-CYCLOIDAL GEAR PLANETARY DRIVE

From the general formula for calculating the efficiency of planetary geartrains, the efficiency of the double crank ring-plate-type pin-cycloidal gear planetary drive isderived. To prove the theory, an experimental study has been conducted. The tested value of theefficiency of a sample set of the new-type drive in the experiment agrees with the calculated one.It shows that the new-type drive is of not merely high bearing capacity, but also quite highefficiency.

Cycloidal Magnetic Gear Speed Reducer

A cycloidal speed reducer employing gears with permanent magnets acting as teeth is described. The magnets, which have their axes radially oriented in both the orbiting gear and the fixed internal gear, are inserted in holes drilled in nonmagnetic rims without protruding from the cylindrical exposed surfaces. Because the orbiting gear is not restrained radially, it contacts the fixed gear and rolls on its inner surface. A normal force is developed at the contact point between the gears to balance the magnetic attraction and the centrifugal force of the orbiting gear. The friction available due to this normal force increases the transmission’s torque capacity, which is further increased by elimination of the gap between the gears. Also, the radial load on the supporting orbiting gear bearing is eliminated. A prototype with a reduction ratio of 26 is being tested.

Smooth Operation with Manufacture Error and Modification of Cycloidal Pin Gearing

The paper considers the modification or the manufacture error of cycloidal gear, then analyzes the relationship of pin circle meshed with the modified cycloidal gear, discuases the amount of error that leads to destroying conjugate action and results in the changes of tbe instantaneous velocity ratio and so as to affect the smooth operation of cycloidal pin gearing. The idea of the relationship between amount of modification aud manufacture error and the smooth operation can be gotten from the curve diagrams of the instantaneous velocity ratio. Therefore, the directions for improving the reature of the cycloidal pin gear transmission are clear.

ERROR PROCESSING METHOD OF CYCLOIDAL GEAR MEASUREMENT USING 3D COORDINATES MEASURING MACHINE

An error processing method is presented based on optimization theory and microcomputer technique which can be successfully used in the cycloidal gear measurement on three dimensional coordinates measuring machine (CMM). In the procedure, the minimum quadratic sum of the normal deviation is used as the object function and the equidistant curve is dealed with instead of the teeth profile. CMM is a high accurate measuring machine which can provide a way to evaluate the accuracy of the cycloidal gear completely.

Research of the Pressure Angle for Whole Cycloidal Gears

The working profile of whole cycloidal gear is made up of epicycloid and hypocycloid entirely, according to the theory of meshing of gears and the properties of the cycloid, deals with the derivation of the pressure angle formula for the whole cycloidal gear in theory, and reveals changes of the pressure angle of whole cycloidal gear through examples, finds the application relationships between the pressure angle and other design parameters of the whole cycloidal gear, proves the possibility that the whole cycloidal gear can be used in internal parallel move gear mechanism, also provides theoretic fundament for designing internal parallel move whole cycloidal gear correctly.

摆线轮工作齿廓的二次分段修形方法

针对常规修形方法存在计算复杂、齿廓曲线形状控制不够灵活等问题,提出了一种摆线轮工作齿廓的二次分段修形方法。通过摆线轮齿廓压力角变化规律的分析,将工作齿廓最小压力角的位置作为二次分段修形的基准点,建立二次分段修形模型。利用直线法简单函数,推导出二次分段修形方法下各齿段修形量的计算公式及齿廓方程。采用轮齿接触分析的方法,研究了二次分段修形齿廓的传动误差和回差,并进行对比实验验证摆线轮工作齿廓二次分段修形方法的正确性和可行性。结果表明:二次分段修形的摆线轮工作齿廓与理论齿廓曲线更加吻合,传动误差和回程误差分别减少约14%和19%。

考虑齿形误差影响的摆线针轮承载特性分析

针对缺乏考虑齿形误差的承载分析软件,导致分析结果不符合实际工程状况的问题,提出了1种包含摆线轮齿形误差的摆线针轮副承载特性分析方法。利用三次非均匀B样条准确描述出包含齿形误差的摆线轮实际齿廓,构建并分析了摆线针轮误差齿廓接触分析模型(error tooth contact analysis,E-TCA),得到了初始啮合位置参数及啮合间隙。在此基础上,建立了齿形误差影响下的摆线针轮副负载接触分析模型,确定了零部件多体接触之间的力矩平衡和变形协调关系,利用能量最低原理获取了真实承载特性。通过有限元模型验证了RV-40E型号减速器的摆线针轮承载特性。结果表明:由于齿形误差的影响,啮合齿数减少了1对,啮合应力和传动误差增大了5.3%和5.7%。

双摆线针齿传动齿廓特性与啮合特性分析

将双摆线齿廓运用到NN型少齿差行星齿轮传动领域,通过分析内外摆线轮齿廓的凹凸性、曲率和曲率半径,获得了内、外摆线齿廓的特性;通过图解法推导双摆线针齿传动中内、外摆线轮的压力角计算公式,获得了啮合过程压力角变化规律,以及双摆线针齿主要参数对于内、外摆线轮压力角的影响;通过对等距修形和移距修形进行研究,表明齿廓修形对齿形有明显影响。

双摆线针齿传动的齿廓特性与啮合特性分析

为了解决传统的摆线针齿传动输出结构易损坏、结构复杂等问题,将内、外摆线齿廓运用到NN型少齿差行星齿轮传动领域,提出了一种新型的摆线针排齿轮,并进行了其齿廓特性和啮合特性分析。对摆线轮的齿廓方程、压力角进行公式推导,分析了齿廓参数对压力角的影响,为该新型传动系统的应用奠定基础;对不同齿廓修形方法下的内外摆线齿轮进行参数方程推导,并利用Matlab软件进行仿真分析,以解决由于润滑黏膜、制造误差等一系列原因所产生的啮合间隙问题;最后,对双摆线针齿传动进行力学特性分析,为后续的减速器设计和有限元分析提供了理论基础。研究对开发新的传动方式具有意义和工程使用价值。

基于IAS信号自适应窄带解调的RV减速器摆线轮故障特征提取

RV(rotary vector)减速器广泛应用于工业机器人,研究其关键零部件的故障检测方法具有重要意义。由于RV减速器结构复杂、摆线轮转速低、故障冲击较弱等问题,造成摆线轮故障特征难以用常规振动分析方法提取。针对上述问题,提出一种基于瞬时角速度信号自适应窄带解调的RV减速器摆线轮故障特征提取方法。首先对编码器角度信号进行采集,然后使用向前差分法获得瞬时角速度信号,在此基础上,使用角域同步平均提取摆线轮周期相关同步分量,消除非同步干扰,并通过构建边带信噪比指标选取故障信息丰富的啮合谐波频带进行带通滤波,最后对滤波后的信号进行窄带解调,实现对RV减速器摆线轮的故障特征提取。试验结果表明,该方法可以有效地提取RV减速器摆线轮故障特征,且自适应实现优化带宽选择。

RV减速器摆线轮齿廓修形对温度的影响

为分析摆线轮啮合过程中的温度特性,研究不同修形方式对摆线轮温度的影响规律,考虑摆线齿轮常用的3种组合修形方式,以相同的径向间隙为前提,对比分析摆线轮修形前后的接触应力与摩擦热量在轮齿上的分布情况。利用有限元分析,计算出修形前后温度场中的温度分布情况。结果表明:对摆线齿轮进行齿廓修形可以有效降低齿轮的稳态温度,组合修形中降温效果最佳的修形方式为正等距+正移距修形;单齿上温度梯度的密集程度随着啮合范围的减小而增大;摆线轮修形前后瞬时摩擦热量的最大值不受影响,峰值所处的位置会发生变化,而周期摩擦热量的峰值位于轮齿的同一啮合相位角上,但数值会随着轮齿受到的压力的增大而增大。

摆线齿轮执行机构传动性能研究

执行机构作为EV减速器和混动变速器的重要组成部分,其性能的优劣不仅关系到传动系统的换挡可靠性,还影响整车的行驶舒适性。目前,国内针对多挡减速器和混动变速器执行机构的性能要求不断提高,亟需在这领域进行性能提升研究工作。基于减速器和混动变速器的换挡需求,设计开发了一套采用无刷电机的摆线齿轮执行机构。通过摆线齿轮齿形修形设计,搭建了多体动力学模型并分析了摆线齿轮传动机构的传动效率及疲劳强度,并开展了相关试验验证,取得了良好效果。

工业机器人用RV减速器的齿廓动态磨损特性

针对工业机器人用精密RV减速器齿廓动态磨损难以准确预测的问题,以BX-40E减速器为实例,基于广义Archard磨损公式,通过等效实验求得不同位置条件下减速器的磨损系数,并在磨损预测过程中考虑磨损演化后不同位置条件变化的影响。根据变形协调理论和Langkali-Nikraves接触力模型确定齿间载荷分配与接触压力,考虑时变齿廓磨损与啮合力激励,采用解析建模方法建立了传动系统齿廓动态磨损数值计算模型。对比磨损系数取定值的齿廓磨损曲线,磨损数值与齿面分布规律均存在显著差异,整体差异随磨损次数增加而加剧,得出考虑接触位置条件差异的磨损系数对齿面磨损量化的准确性与必要性。摆线轮、针齿轮的齿面磨损深度曲线沿齿廓呈非对称不规则的倒“W”形,靠近齿根齿顶的部分因磨损而率先脱齿后再啮合,造成冲击,从而出现微突峰。在摆线齿廓凹凸过渡位置几乎不发生磨损。随磨损次数增加磨损峰峰域变窄,磨损率增势非均匀减缓。啮合力与压力角之间成一次函数映射关系。文中研究结果可为提高摆线针齿轮的减磨减振性能提供理论基础。

最低形变能条件下摆线针轮承载啮合区间确定方法

针对摆线针轮缺乏有效载荷分析方法的问题,本文提出了一种基于最低形变能的摆线针轮负载特性分析方法。通过引入最低形变能,确定了实际的同时啮合齿数,获取了符合工程实际的真实负载特性,并通过有限元仿真和测量实验,验证了引入最低形变能理论分析方法的正确性和有效性。结果表明:最大可能啮合齿数的预测结果、利用能量最低原理计算的结果和有限元分析结果均为16齿,理论计算、实际测量和仿真分析的传动误差曲线都呈现出相对一致的抛物线趋势,其最大波动幅度分别为3.83′、3.66′和3.70′。

RV减速器摆线针轮传动啮合区间研究

针对RV减速机传动过程中,其啮合点数无法通过现有设备进行检测的问题。提出首先建立RV减速机关键部位的接触刚度,进而推导出其对应的扭转刚度;其次,根据整机扭转刚度和局部扭转刚度推导出摆线轮与针轮组件间的总啮合刚度,然后使用RV减速机综合试验台检测RV减速机在各负载扭矩下的整机扭转刚度;最后,以摆线轮与针轮间的总扭转刚度值为参考,结合实验实际检测结果,从扭转刚度结果中选取最接近的刚度值作为实际啮合区间,并通过有限元分析验证了理论分析的正确性。

摆线齿轮滚齿切削力及温度仿真分析

为研究滚齿加工参数对切削力及温度的影响规律,分别利用包心法和平面啮合原理构建圆弧-短幅外摆线齿轮和对应滚刀几何模型。基于构建的几何模型建立摆线齿轮滚齿加工热力耦合有限元模型,分析不同滚齿切削速度和轴向进给量的影响。结果表明:摆线齿轮滚齿加工过程中,轴向切削力随加工时间快速增大,经过一段稳定阶段后迅速降低,径向切削力先快速增大后逐渐减小,切削温度先快速增大后进入稳定阶段;轴向进给量在0.25~0.75 mm/r范围内,轴向和径向切削力及切削温度均增长缓慢,在0.75~1.00 mm/r范围内均增长快速,滚齿切削速度对轴向切削力影响较小,而对切削温度影响较大。

涡旋压缩机摆线转子齿轮油泵壳体超声波自动清洗生产线设计

在新型涡旋压缩机摆线转子齿轮油泵的总成部件批量生产过程中,清洁度不理想容易造成零件卡滞和磨损,影响齿轮油泵正常运转和总成部件寿命。采用超声波清洗工艺,可以保证齿轮油泵泵体各零件的清洁度。介绍了超声波自动清洗生产线的设计技术方案、清洗流程及使用过程,通过采用超声波自动清洗系统、控制系统以及吹渣清扫等系统,可实现涡旋压缩机摆线转子齿轮油泵壳体的前处理传输、洗前传输和超声波自动清洗等功能,保证了生产过程中零件清洁度的要求。

格里森制摆线齿锥齿轮齿面失配分析与轮齿接触仿真

为了能够对格里森制摆线齿锥齿轮啮合性能进行综合评判,提出集齿面失配分析、齿面接触仿真和齿面加载接触仿真于一体的系统性评价方法。构建刀盘数学模型和刀倾法切齿加工数学模型,获得理论齿面。研究与大轮齿面完全共轭的小轮基准齿面及齿面Ease off拓扑计算方法。在此基础上,基于齿轮啮合数学模型,研究齿面接触分析解析计算方法,构建齿面加载接触分析有限元仿真流程。最后以一对格里森制摆线齿锥齿轮为例进行了齿面失配分析和轮齿接触仿真,算例仿真结果与格里森软件一致,验证了齿面接触仿真算法的正确性,同时也表明采用有限元方法进行齿面加载接触分析在啮合性能评价方面具有较大的直观性。