To analyze static pressure between back plate and cylinder in an A186 carding machine,a fluid model is established. The model takes into account static pressure of airflow near back plate with the numerical simulation...To analyze static pressure between back plate and cylinder in an A186 carding machine,a fluid model is established. The model takes into account static pressure of airflow near back plate with the numerical simulation method of Computational Fluid Dynamics (CFD) in FLUENT software. The result of the simulation in the model shows that static pressure in this area quickly increases to its maximum then rapidly decreases to a lower fixed value from inlet to outlet along a zone between back plate and cylinder. Both rotating speeds of the cylinder and the taker-in affect static pressure from the inlet to the outlet,of which the cylinder rotating speed has more influence than that of taker-in. Numerical simulations reveal that static pressure on surface of back plate are in good agreement with the former result of experimental analysis.展开更多
Injection molding machine,hydraulic elevator,speed actuators belong to variable speed pump control cylinder system.Because variable speed pump control cylinder system is a nonlinear hydraulic system,it has some proble...Injection molding machine,hydraulic elevator,speed actuators belong to variable speed pump control cylinder system.Because variable speed pump control cylinder system is a nonlinear hydraulic system,it has some problems such as response lag and poor steady-state accuracy.To solve these problems,for the hydraulic cylinder of injection molding machine driven by the servo motor,a fractional order proportion-integration-diferentiation(FOPID)control strategy is proposed to realize the speed tracking control.Combined with the adaptive differential evolution algorithm,FOPID control strategy is used to determine the parameters of controller on line based on the test on the servo-motor-driven gear-pump-controlled hydraulic cylinder injection molding machine.Then the slef-adaptive differential evolution fractional order PID controller(SADE-FOPID)model of variable speed pump-controlled hydraulic cylinder is established in the test system with simulated loading.The simulation results show that compared with the classical PID control,the FOPID has better steady-state accuracy and fast response when the control parameters are optimized by the adaptive differential evolution algorithm.Experimental results show that SADE-FOPID control strategy is effective and feasible,and has good anti-load disturbance performance.展开更多
This paper deals with the structure, components, characteristics and work principle of a newly developed automatic arc welding machine for saddle joint seams on large diameter cylinders. The equations for designing th...This paper deals with the structure, components, characteristics and work principle of a newly developed automatic arc welding machine for saddle joint seams on large diameter cylinders. The equations for designing the geometry and dimensions of the cam controlling the moving locus of the welding torch have been derived. This welding machine has successfully been used in automatic welding saddle joint seams on boiler drums with good results and low cost.展开更多
Digital factory technology is an advanced manufacturing technology served as to establish a bridge between the process of product development and manufacturing.In terms of application for digital factory technology in...Digital factory technology is an advanced manufacturing technology served as to establish a bridge between the process of product development and manufacturing.In terms of application for digital factory technology in machining,especially in machining of a complicated part such as a cylinder body part,a concept of digital process planning and its framework are proposed.Its components including machining domain knowledge model,machining knowledge base,machining resource base and process planning system are studied.A machining knowledge model in tree form and an object-driven knowledge reasoning mechanism are used for machining knowledge base.The process planning system is a user interface that leads a planner to finish the planning process.A case about a cylinder head part is given to demonstrate how the platform works.The framework of digital process planning is the foundation of some intelligent CAPP systems and helps to production line planning.展开更多
In order to provide manufacturers of carding machines and relevant accessories with theoretical references,how cylinder radius,setover and heel-toe difference affect cylinder-flat gauge of a carding machine was theore...In order to provide manufacturers of carding machines and relevant accessories with theoretical references,how cylinder radius,setover and heel-toe difference affect cylinder-flat gauge of a carding machine was theoretically studied.The relationship between cylinder-flat gauge and cylinder radius,setover and heel-toe difference was geometrically discussed.Numerical calculation and illustration about the relationship were made with MATLAB in accordance with practical settings.A general formula about the relationship is derived.A concept,the small-gauge zone length,has been defined for the first time,and some relevant results thus obtained.Given setover and heel-toe difference,the greater the cylinder radius,the greater the average gauge.If a smaller overall cylinder-flat gauge is desirable,it is not necessary to emphasize the tangential direction of the heel of clothed surface to the cylinder.Their intersection within a small zone is acceptable.In many cases,small-gauge zone can reduce average gauge which may be helpful to the carding action;given cylinder radius and setover,the smaller the heel-toe difference,the more helpful to reduce the overall gauge;given cylinder radius and heel-toe difference,the small-gauge zone length will increase with the increase of setover,so does the difference between the smallest gauge and outlet gauge.展开更多
基金Project of Liaoning Provincial Science and Technology Department, China(No.200322026)
文摘To analyze static pressure between back plate and cylinder in an A186 carding machine,a fluid model is established. The model takes into account static pressure of airflow near back plate with the numerical simulation method of Computational Fluid Dynamics (CFD) in FLUENT software. The result of the simulation in the model shows that static pressure in this area quickly increases to its maximum then rapidly decreases to a lower fixed value from inlet to outlet along a zone between back plate and cylinder. Both rotating speeds of the cylinder and the taker-in affect static pressure from the inlet to the outlet,of which the cylinder rotating speed has more influence than that of taker-in. Numerical simulations reveal that static pressure on surface of back plate are in good agreement with the former result of experimental analysis.
基金National Natural Science Foundation of China(No.51675399)。
文摘Injection molding machine,hydraulic elevator,speed actuators belong to variable speed pump control cylinder system.Because variable speed pump control cylinder system is a nonlinear hydraulic system,it has some problems such as response lag and poor steady-state accuracy.To solve these problems,for the hydraulic cylinder of injection molding machine driven by the servo motor,a fractional order proportion-integration-diferentiation(FOPID)control strategy is proposed to realize the speed tracking control.Combined with the adaptive differential evolution algorithm,FOPID control strategy is used to determine the parameters of controller on line based on the test on the servo-motor-driven gear-pump-controlled hydraulic cylinder injection molding machine.Then the slef-adaptive differential evolution fractional order PID controller(SADE-FOPID)model of variable speed pump-controlled hydraulic cylinder is established in the test system with simulated loading.The simulation results show that compared with the classical PID control,the FOPID has better steady-state accuracy and fast response when the control parameters are optimized by the adaptive differential evolution algorithm.Experimental results show that SADE-FOPID control strategy is effective and feasible,and has good anti-load disturbance performance.
文摘This paper deals with the structure, components, characteristics and work principle of a newly developed automatic arc welding machine for saddle joint seams on large diameter cylinders. The equations for designing the geometry and dimensions of the cam controlling the moving locus of the welding torch have been derived. This welding machine has successfully been used in automatic welding saddle joint seams on boiler drums with good results and low cost.
文摘Digital factory technology is an advanced manufacturing technology served as to establish a bridge between the process of product development and manufacturing.In terms of application for digital factory technology in machining,especially in machining of a complicated part such as a cylinder body part,a concept of digital process planning and its framework are proposed.Its components including machining domain knowledge model,machining knowledge base,machining resource base and process planning system are studied.A machining knowledge model in tree form and an object-driven knowledge reasoning mechanism are used for machining knowledge base.The process planning system is a user interface that leads a planner to finish the planning process.A case about a cylinder head part is given to demonstrate how the platform works.The framework of digital process planning is the foundation of some intelligent CAPP systems and helps to production line planning.
基金Fund of Scientific and Technological Key Project Plan of Liaoning Province,China (No2003220026)
文摘In order to provide manufacturers of carding machines and relevant accessories with theoretical references,how cylinder radius,setover and heel-toe difference affect cylinder-flat gauge of a carding machine was theoretically studied.The relationship between cylinder-flat gauge and cylinder radius,setover and heel-toe difference was geometrically discussed.Numerical calculation and illustration about the relationship were made with MATLAB in accordance with practical settings.A general formula about the relationship is derived.A concept,the small-gauge zone length,has been defined for the first time,and some relevant results thus obtained.Given setover and heel-toe difference,the greater the cylinder radius,the greater the average gauge.If a smaller overall cylinder-flat gauge is desirable,it is not necessary to emphasize the tangential direction of the heel of clothed surface to the cylinder.Their intersection within a small zone is acceptable.In many cases,small-gauge zone can reduce average gauge which may be helpful to the carding action;given cylinder radius and setover,the smaller the heel-toe difference,the more helpful to reduce the overall gauge;given cylinder radius and heel-toe difference,the small-gauge zone length will increase with the increase of setover,so does the difference between the smallest gauge and outlet gauge.
