Molecular Dynamics Simulation of Dealloyed Layer-induced Tensile Stress in Cu_3Au

During stress corrosion cracking of Cu3Au alloy, there is a dealloyed layer on its surface because of preferential dissolution of Cu, and there is a linear distribution of Cu vacancy concentration in the dealloyed layer. Molecular dynamics simulation has been done on the three-dimensional crystal (about 148 000 atoms) by employing the embedded-atom method (EAM) potential. Simulation shows that Cu3Au crystal in which there is a dealloyed layer on one surface and one end is fixed will be deflected after relaxing for a long time because of a tensile stress generated at or near the dealloyed layer interface. The deflection and then the tensile stress increase with increasing the depth of dealloyed layer and the vacancy concentration in the dealloyed layer.

Effect of heat treatment of Mn-Cu precursors on morphology of dealloyed nanoporous copper

Nanoporous copper with nano-scale pore size was synthesized by dealloying Mn-Cu precursor alloy using a free corrosion method. The effects of heat treatment of Mn-Cu precursors on alloy phase, morphology and composition of the resultant nanoporous copper were investigated. It is revealed that the compositions distribute homogeneously in the bulk Mn-Cu precursors, which consequently results in a more fully dealloying for forming nanoporous copper. The alloy phase changes from Cuo.a9Mno.51 and Cuo.21Mno.79 of non-thermally treated precursor to Cuo.33Mn0.67 of heat treated alloy. The residual Mn content in nanoporous copper is decreased from 12.97% to 2.04% （molar fraction） made from the precursor without and with 95 h heat treatment. The typical pore shape of nanoporous copper prepared by dealloying the precursor without the heat treatment is divided into two different zones： the uniform bi-continuous structure zone and the blurry or no pore structure zone. Nanoporous copper is of a uniform sponge-like morphology made from the heat-treated precursor, and the average ligament diameter is 40 nm, far smaller than that from the non-thermally treated precursor, in which the average ligament diameter is estimated to be about 70 nm.

Degradation efficiency of Mg_(65)Cu_(25-x)Ag_(x)Y_(10) nanoporous dealloyed ribbons on pesticide wastewater

Dealloyed ribbons with a layer of networked nanoporous structure of different pore sizes were fabricated by dealloying the as-spun Mg_(65)Cu_(25-x)Ag_(x)Y_(10)(x=0,5,10,at.%)ribbons in dilute H_(2)SO_(4) solution in order to enhance the degradation efficiency of pesticide wastewater.Compared to the as-spun ribbons,it is found that the dealloyed ribbons with the networked nanoporous structure exhibit higher degradation efficiency due to their large specific surface areas and enough active sites for the degradation process.Both the average pore sizes of the nanoporous structure and the degradation efficiency of the pesticide wastewater increase with the increase of Ag addition in the dealloyed ribbons.The maximum degradation efficiency up to 95.8%is obtained for the Mg_(65)Cu_(15)Ag_(10)Y_(10)dealloyed ribbon under the optimal conditions of pH being 3,the initial cis-cypermethrin concentration being 500 mg/L,and the dosage of dealloyed ribbon being 1.33 g/L.

Facile synthesis and enhanced catalytic activity of electrochemically dealloyed platinum–nickel nanoparticles towards formic acid electro-oxidation

To obtain the electrocatalyst with an improved electrocatalytic performance towards formic acid electrooxidation(FAEO), a simple impregnation method is used to prepare Pt3Ni nanoparticles loaded on carbon black, assisted with electrochemically dealloying process. The X-ray powder diffraction(XRD) results as well as transmission electron microscopy(TEM) analysis of as-synthesized electrocatalyst demonstrates that the reduction temperature has a great influence on the FAEO activity of the dealloyed Pt3Ni nanoparticles. X-ray photoelectron spectroscopy(XPS) analyses confirm the variation in the electronic structure of platinum by incorporation of nickel atoms which reduces chemisorption of toxic carbon monoxide and promotes the dehydrogenation pathway of FAEO. The size of the dealloyed Pt3Ni nanoparticles remains within the range of about 2.7 nm. All electrochemical results illustrate that the performance of the asobtained electrocatalyst towards the FAEO is significantly enhanced. Moreover, the carbon black content,incorporation of Ni atoms, and reduction temperature conditions have been proven to be the key factors for modification of the crystal structure and morphology which leads to enhanced catalytic performance.

In-situ building of multiscale porous NiFeZn/NiZn-Ni heterojunction for superior overall water splitting

The development of efficient nonprecious bifunctional electrocatalysts for water electrolysis is crucial to enhance the sluggish kinetics of the oxygen evolution reaction(OER)and hydrogen evolution reaction(HER).A self-supporting,multiscale porous NiFeZn/NiZn-Ni catalyst with a triple interface heterojunction on nickel foam(NF)(NiFeZn/NiZn-Ni/NF)was in-situ fabricated using an electroplating-annealing-etching strategy.The unique multiinterface engineering and three-dimensional porous scaffold significantly modify the mass transport and electron interaction,resulting in superior bifunctional electrocatalytic performance for water splitting.The NiFeZn/NiZn-Ni/NF catalyst demonstrates low overpotentials of 187 m V for HER and 320 mV for OER at a current density of 600 mA/cm~2,along with high durability over 150 h in alkaline solution.Furthermore,an electrolytic cell assembled with NiFeZn/NiZn-Ni/NF as both the cathode and anode achieves the current densities of 600 and 1000 m A/cm2 at cell voltages of 1.796 and 1.901 V,respectively,maintaining the high stability at 50 mA/cm2 for over 100 h.These findings highlight the potential of NiFeZn/NiZn-Ni/NF as a cost-effective and highly efficient bifunctional electrocatalyst for overall water splitting.

Facile electrochemical surface-alloying and etching of Au wires to enable high-performance substrates for surface enhanced Raman scattering

Surface-enhanced Raman Spectroscopy(SERS)is a nondestructive technique for rapid detection of analytes even at the single-molecule level.However,highly sensitive and reliable SERS substrates are mostly fabricated with complex nanofabrication techniques,greatly restricting their practical applications.A convenient electrochemical method for transforming the surface of commercial gold wires/foils into silver-alloyed nanostructures is demonstrated in this report.Au substrates are treated with repetitive anodic and cathodic bias in an electrolyte of thiourea,in a one-pot one-step manner.X-rays absorption fine structure(XAFS)spectroscopy confirms that the AuAg alloy is induced at the surface.The unique AuAg alloyed surface nanostructures are particularly advantageous when served as SERS substrates,enabling a remarkably sensitive detection of Rhodamine B(a detection limit of 10^(-14)M,and uniform strong response throughout the substrates at 10^(-12)M).

Progress and prospects of Mg-based amorphous alloys in azo dye wastewater treatment

Mg-based amorphous alloys exhibit efficient catalytic performance and excellent biocompatibility with a promising application probability,specifically in the field of azo dye wastewater degradation.However,the problems like difficulty in preparation and poor cycling stability need to be solved.At present,Mg-based amorphous alloys applied in wastewater degradation are available in powder and ribbon.The amorphous alloy powder fabricated by ball milling has a high specific surface area,and its reactivity is thousands of times better than that of gas atomized alloy powder.But the development is limited due to the high energy consumption,difficult and costly process of powder recycling.The single roller melt-spinning method is a new manufacturing process of amorphous alloy ribbon.Compared to amorphous powder,the specific surface area of amorphous ribbon is relatively lower,therefore,it is necessary to carry out surface modification to enhance it.Dealloying is a way that can form a pore structure on the surface of the amorphous alloys,increasing the specific surface area and providing more reactive sites,which all contribute to the catalytic performance.Exploring the optimal conditions for Mg-based amorphous alloys in wastewater degradation by adjusting amorphous alloy composition,choosing suitable method to preparation and surface modification,reducing cost,expanding the pH range will advance the steps to put Mg-based amorphous alloys in industrial environments into practice.

Platinum monolayers stabilized on dealloyed AuCu core-shell nanoparticles for improved activity and stability on methanol oxidation reaction

Deposition of platinum(Pt)monolayers(PtML)on Au substrate represents a robust strategy to maximally utilize the Pt atoms and meanwhile achieve high catalytic activity towards methanol oxidation reaction for direct methanol fuel cells owing to a substrate-induced tensile strain effect.However,recent studies showed that Pt(ML)on Au substrate are far from perfect smooth monoatomic layer,but actually exhibited three-dimensional nanoclusters.Moreover,the Pt(ML)suffered from severe structural instability and thus activity degradation during long-term electrocatalysis.To regulate the growth of Pt(ML)Au surface and also to improve its structural stability,we exploit dealloyed AuCu core-shell nanoparticles as a new substrate for depositing Pt(ML).By using high-resolution scanning transmission electron microscopy and energy dispersive X-ray elemental mapping combined with electrochemical characte rizations,we reveal that the dealloyed AuCu core-shell nanoparticles can effectively promote the deposition of Pt(ML)closer to a smooth monolayer structure,thus leading to a higher utilization efficiency of Pt and higher intrinsic activity towards methanol oxidation compared to those on pure Au nanoparticles.Moreover,the Pt(ML)deposited on the AuCu core-shell NPs showed substa ntially enhanced stability compared to those on pure Au NPs during long-term electrocatalysis over several hours,during which segregation of Cu to the Au/Pt interface was revealed and suggested to play an important role in stabilizing the Pt(ML)catalysts.

Duplex Interpenetrating-Phase FeNiZn and FeNi_(3)Heterostructure with Low-Gibbs Free Energy Interface Coupling for Highly Efficient Overall Water Splitting

The sluggish kinetics of both hydrogen evolution reaction(HER)and oxygen evolution reaction(OER)generate the large overpotential in water electrolysis and thus high-cost hydrogen production.Here,multidimensional nanoporous interpenetrating-phase FeNiZn alloy and FeNi_(3)intermetallic heterostructure is in situ constructed on NiFe foam(FeNiZn/FeNi_(3)@NiFe)by dealloying protocol.Coupling with the eminent synergism among specific constituents and the highly efficient mass transport from integrated porous backbone,FeNiZn/FeNi_(3)@NiFe depicts exceptional bifunctional activities for water splitting with extremely low overpotentials toward OER and HER(η_(1000)=367/245 mV)as well as the robust durability during the 400 h testing in alkaline solution.The as-built water electrolyzer with FeNiZn/FeNi_(3)@NiFe as both anode and cathode exhibits record-high performances for sustainable hydrogen output in terms of much lower cell voltage of 1.759 and 1.919 V to deliver the current density of 500 and 1000 mA cm^(-2)as well long working lives.Density functional theory calculations disclose that the interface interaction between FeNiZn alloy and FeNi_(3)intermetallic generates the modulated electron structure state and optimized intermediate chemisorption,thus diminishing the energy barriers for hydrogen production in water splitting.With the merits of fine performances,scalable fabrication,and low cost,FeNiZn/FeNi_(3)@NiFe holds prospective application potential as the bifunctional electrocatalyst for water splitting.

Acetic acid-assisted mild dealloying of fine CuPd nanoalloys achieving compressive strain toward high-efficiency oxygen reduction and ethanol oxidation electrocatalysis

Dealloying by which the transition metal is partially or completely leached from an alloy precursor is an effective way to optimize the fundamental effects for further enhancing the electrocatalysis of a catalyst.Herein,to address the deficiencies associated with the commonly used dealloying methods,for example,electrochemical and sulfuric acid/nitric acid treatment,we report an acetic acid-assisted mild strategy to dealloy Cu atoms from the outer surface layers of CuPd alloy nanoparticles to achieve high-efficiency electrocatalysis for oxygen reduction and ethanol oxidation in an alkaline electrolyte.The leaching of Cu atoms by acetic acid exerts an additional compressive strain effect on the surface layers and exposes more active Pd atoms,which is beneficial for boosting the catalytic performance of a dealloyed catalyst for the oxygen reduction reaction(ORR)and the ethanol oxidation reaction(EOR).In particular,for ORR,the CuPd nanoparticles with a Pd/Cu molar ratio of 2:1 after acetic dealloying show a half-wave potential of 0.912 V(vs.RHE)and a mass activity of 0.213 AmgPd^(-1) at 0.9 V,respectively,while for EOR,the same dealloyed sample has a mass activity and a specific activity of 8.4 Amg^(-1) and 8.23 mA cm^(-2),respectively,much better than their dealloyed counterparts at other temperatures and commercial Pd/C as well as a Pt/C catalyst.

Self-Supporting Nanoporous Copper Film with High Porosity and Broadband Light Absorption for Efficient Solar Steam Generation

Solar steam generation(SSG)is a potential technology for freshwater production,which is expected to address the global water shortage problem.Some noble metals with good photothermal conversion performance have received wide concerns in SSG,while high cost limits their practical applications for water purification.Herein,a self-supporting nanoporous copper(NP-Cu)film was fabricated by one-step dealloying of a specially designed Al_(98)Cu_(2)precursor with a dilute solid solution structure.In-situ and ex-situ characterizations were performed to reveal the phase and microstructure evolutions during dealloying.The NP-Cu film shows a unique three-dimensional bicontinuous ligament-channel structure with high porosity(94.8%),multi scale-channels and nanoscale ligaments(24.2±4.4nm),leading to its strong broadband absorption over the 200–2500 nm wavelength More importantly,the NP-Cu film exhibits excellent SSG performance with high evaporation rate,superior efficiency and good stability.The strong desalination ability of NP-Cu also manifests its potential applications in seawater desalination.The related mechanism has been rationalized based upon the nanoporous network,localized surface plasmon resonance effect and hydrophilicity.

Dealloying of an amorphous TiCuRu alloy results in a nanostructured electrocatalyst for hydrogen evolution reaction

Development of an electrocatalyst that is cheap and has good properties to replace conventional noble metals is important for H_(2) applications.In this study,dealloying of an amorphous Ti_(37)Cu_(60)Ru_(3) alloy was performed to prepare a freestanding nanostructured hydrogen evolution reaction(HER)catalyst.The effect of dealloying and addition of Ru to TiCu alloys on the microstructure and HER properties under alkaline conditions was investigated.3 at.%Ru addition in Ti_(40)Cu_(60) decreases the overpotential to reach a current density of 10mA cm^(-2) and Tafel slope of the dealloyed samples to 35 and 34mV dec−1.The improvement of electrocatalytic properties was attributed to the formation of a nanostructure and the modification of the electronic structure of the catalyst.First-principles calculations based on density function theory indicate that Ru decreases the Gibbs free energy of water dissociation.This work presents a method to prepare an efficient electrocatalyst via dealloying of amorphous alloys.

Development of 3D bicontinuous metal-intermetallic composites through subsequent alloying process after liquid metal dealloying

This study presents a novel process for the fabrication of metal-intermetallic composites with a 3D bicontinuous structure, achieved through a combination of liquid metal dealloying(LMD) and subsequent alloying. Initially, porous Ti structures are produced using the LMD process, followed by immersion in a molten Mg-3Al(wt%) metal. Due to the higher thermodynamic miscibility of Al with Ti compared to Mg, the concentration of Al in the Ti matrix increases as the immersion time increases. This results in a sequential phase transition within the Ti matrix: α-Ti → Ti_(3)Al → Ti Al. The phase transition considerably affects the hardness and strength of the composite material,with the Mg-Ti_(3)Al-Ti Al composite exhibiting a maximum hardness nearly twice as high as that of the conventional Mg-Ti composite. This innovative process holds potential for the development of various bicontinuous metal-intermetallic composites.

Controlled synthesis of one-dimensional Au-Ag porous nanostructures

The fabrication of a new type of one-dimensional Au-Ag porous nanotube（NPT） structure was presented based on a facile combination of nanocrystal growth and surface modification.Ag nanowires with various diameters were firstly served as the chemical plating templates via a polyol-process.Then,one-dimensional（1D） Au-Ag porous nanostructures with tailored structural features could be prepared by controlling the individual steps involved in this process,such as nanowire growth,surface modification,thermal diffusion,and dealloying.Structural characterizations reveal these Au-Ag porous nanotubes,non-porous nanotubes and porous nanowires possess novel nano-architectures with multimodal open porosity and excellent structural continuity and integrity,which make them particularly desirable as novel 1D nanocarriers for biomedical,drug delivery and sensing applications.

Evolution of porous structure with dealloying corrosion on Gasar Cu-Mn alloy

The evolution of nanoporous structure with dealloying condition was investigated, thus, the mechanism of porous structure evolution was uncovered. The Gasar Cu-Mn alloy was dealloyed by room and elevated temperature chemical corrosion, low and high current level electrochemical corrosion, four types of porous structures, including uneven corrosion pits, hybrid porous, haystack type and bicontinuous model were prepared by chemically and electrochemically dealloying the porous Cu-34.6%Mn alloy made by the Gasar process. Then, the surface diffusion coefficient(DS) and the diffusion frequency(kD) of Cu atom, as well as the dissolution frequency(kE) of Mn atom were calculated with dealloying condition. The dealloyed morphologies for room temperature chemical corrosion and low current level electrochemical corrosion were similar due to the same DS. While the dealloyed structures changed from bulk hybrid porous structure to bicontinuous porous film with decreasing kD/kE.

Review of micro-scale and atomic-scale corrosion mechanisms of second phases in aluminum alloys

Localized corrosion of aluminum(Al)alloys,such as pitting corrosion,intergranular corrosion,and stress corrosion cracking is closely related to the micro-galvanic corrosion between the second phase and the Al matrix.Using high-resolution transmission electron microscopy and first principles calculations,the factors that affect corrosion mechanisms of the second phase in Al alloys at micro-scale and atomic-scale were examined,including the composition and structure of second phase,pH of the environment,stress and adsorption behavior of adsorbates(such as Cl^(−),H_(2)O,OH−and O_(2)^(−).

Preparation and electro-catalytic activity of nanoporous palladium by dealloying rapidly-quenched Al_(70)Pd_(17)Fe_(13) quasicrystalline alloy

The formation of nanoporous Pd was studied by electro-chemical dealloying a rapidly-quenched Al70Pd17Fe13 quasicrystal alloy in dilute NaCl aqueous solution,and the electro-catalytic activity of the nanoporous Pd towards methanol electro-oxidation was evaluated by cyclic voltammetry in 1 mol/L KOH solution.XRD and TEM analyses revealed that nano-decomposition of quasicrystal grains occurred in the initial stage of dealloying,and the fully dealloyed sample was composed of FCC-Pd phase.Scanning electron microscopy observation indicated that a maze-like nanoporous pattern was formed in the dealloyed sample,consisting of percolated pores of 5.20 nm in diameter in a skeleton of randomly-orientated Pd nano-ligaments with a uniform thickness of^5 nm.A retention of^12 at.%Al in the Pd nano-ligments was determined by energy dispersive X-ray spectroscopy(EDS).The nanoporous Pd demonstrated obvious electro-catalytic activity towards methanol electro-oxidation in alkaline environment.

Facile synthesis of 3D nanoporous Pd/Co_2O_3 composites with enhanced catalytic performance for methanol oxidation

To simultaneously reduce noble metal Pd usage and enhance electrocatalytic performance for methanol oxidation,Pd/Co2O3 composites with ultrafine three-dimensional(3D)nanoporous structures were designed and synthesized by simple one-step dealloying of a melt-spun Al-Pd-Co alloy with an alkaline solution.Their electrocatalytic activity in alkaline media was determined by a Versa-STAT MC workstation.The results indicate that the typical sizes of the ligaments and pores of the composites were approximately 8-9 nm.The Co2O3 was uniformly distributed on the Pd ligament surface.Among the as-prepared samples,the nanoporous Pd/Co2O3 composite generated from dealloying of the Al84.5Pd15Co0.5 alloy had the best electrocatalytic activity,and its activity was enhanced by approximately 230%compared with the nanoporous Pd from dealloying of Al85Pd15.The improvement of the electrocatalytic performance was mainly attributed to the electronic modification effect between Pd and Co as well as the bifunctional mechanism between Pd and Co2O3.

Fabrication of nanoporous Ni and NiO via a dealloying strategy for water oxidation catalysis

Nickel oxides and(oxy)hydroxides are promising replacements for noble-metal-based catalysts owing to their high activity and good long-term stability for the oxygen evolution reaction(OER). Herein, we developed nanoporous Ni by a method of combined rapid solidification and chemical dealloying. Subsequently,nanoporous Ni O was obtained via heating treatment, the macropore and skeleton sizes of the NiO originated from Ni10Al90 alloy are 100–300 nm and 80–200 nm, respectively. Benefiting from the multi-stage nanoporous structure and high specific surface area, the nanoporous NiO demonstrates an outstanding OER, reaching 20 mA cm-2 at an overpotential of 356 mV in 1 M KOH. The corresponding Tafel slope and apparent activation energy are measured to be 76.73 mV dec-1 and 29.0 kJ mol-1, respectively. Moreover,kinetic analysis indicates that the Ni O catalyst shows pseudocapacitive characteristics, and the improved current is attributed to the high-rate pseudocapacitive behavior that efficiently maintains increased nickel redox cycling to accelerate the reaction rates. After 1000 cycles of voltammetry, the overpotential of the NiO decreases by 22 mV(j = 10 mA cm-2), exhibiting excellent stability and durability.

Localized dissolution initiated at single and clustered intermetallic particles during immersion of Al-Cu-Mg alloy in sodium chloride solution

Aiming at understanding how intermetallic phases response when AA2024-T3 aluminium alloy is exposed to chloridecontainingaqueous medium, scanning electron microscopy was employed to provide morphological information on alloy surfacebefore and after corrosion testing. Energy dispersive X-ray spectroscopy was carried out to determine compositional change inintermetallic particles. Atomic force microscopy was used to examine topographical variation introduced by the reactions ofintermetallic phases. Transmission electron microscopy combined with ultramicrotomy was carried out on dealloyed Al2CuMgparticles and their periphery region. It is found that dealloyed Al2CuMg particles exhibited porous, polycrystalline structurecomprised of body-centred cubic copper particles with sizes of 5 to 20 nm. Aluminium matrix started to trench in the periphery ofAl2CuMg particles at the early stage of dealloying. Development of trenching in Al.Cu.Fe.Mn.（Si） particle’s periphery was notuniform and took longer time to initiate than Al2CuMg dealloying. Localized corrosion at a cluster of Al2CuMg and Al2Cu particleswas mainly associated with Al2CuMg particles.