The engineblock production lines need high speed tapping with tungsten carbide taps. In the tapping process, the machining precision and the tool life of taps are directly influenced by tapping forces. And the paramet...The engineblock production lines need high speed tapping with tungsten carbide taps. In the tapping process, the machining precision and the tool life of taps are directly influenced by tapping forces. And the parameter optimization of tap structures is also correlated with the variation of tapping forces. Therefore, the study of tapping forces is necessary in developing new style taps. Several experiments about some novel carbide taps are performed on a vertical machining center by a Kistler dynamometer system in blind tapping both gray cast iron and ductile cast iron. And the variations of tapping forces are analyzed in tapping-in and tapping-out periods. It indicates that cutting forces hardly vary with the tap wear in tapping cast iron. Contrarily, tapping forces are closely correlated with the holding method. Besides, it also depends on the helix angle, the flute numbers and the plasticity of the work material to some extent.展开更多
A machine vision for assessing and inspecting the ratio of thread areas associated with fixed frequency (FF) and limited tracing frequency (LTF) ultrasonic-assisted vibration was presented using differently coated tap...A machine vision for assessing and inspecting the ratio of thread areas associated with fixed frequency (FF) and limited tracing frequency (LTF) ultrasonic-assisted vibration was presented using differently coated taps after tapping of Ti-6Al-4V alloys.Experimental results indicate that TiAlN Micran taps yield the best tapping quality for different coatings and tapping conditions.TiAlN Micran coated taps with LTF make the largest improvement over traditional tapping (TT),with an average increase of 30.2%.展开更多
文摘The engineblock production lines need high speed tapping with tungsten carbide taps. In the tapping process, the machining precision and the tool life of taps are directly influenced by tapping forces. And the parameter optimization of tap structures is also correlated with the variation of tapping forces. Therefore, the study of tapping forces is necessary in developing new style taps. Several experiments about some novel carbide taps are performed on a vertical machining center by a Kistler dynamometer system in blind tapping both gray cast iron and ductile cast iron. And the variations of tapping forces are analyzed in tapping-in and tapping-out periods. It indicates that cutting forces hardly vary with the tap wear in tapping cast iron. Contrarily, tapping forces are closely correlated with the holding method. Besides, it also depends on the helix angle, the flute numbers and the plasticity of the work material to some extent.
基金Project(NSC96-2221-E-233-005-MY2)supported by the National Science Council
文摘A machine vision for assessing and inspecting the ratio of thread areas associated with fixed frequency (FF) and limited tracing frequency (LTF) ultrasonic-assisted vibration was presented using differently coated taps after tapping of Ti-6Al-4V alloys.Experimental results indicate that TiAlN Micran taps yield the best tapping quality for different coatings and tapping conditions.TiAlN Micran coated taps with LTF make the largest improvement over traditional tapping (TT),with an average increase of 30.2%.
