Comparison of large deformation failure control method in a deep gob-side roadway: A theoretical analysis and field investigation

Under the dual influence of the mining disturbance of the previous working face and the advanced mining of the working face,the roadway is prone to large deformation,failure,and rockburst.Roadway stabilization has always significantly influenced deep mining safety.In this article we used the research background of the large deformation failure roadway of Fa-er Coal Mine in Guizhou Province of China to propose two control methods:bolt-cable-mesh+concrete blocks+directional energy-gathering blasting(BCM-CBDE method)and 1st Generation-Negative Poisson’s Ratio(1G NPR)cable+directional energy-gathering blasting+dynamic pressure stage support(πgirder+single hydraulic prop+retractable U steel)(NPR-DEDP method).Meantime,we compared the validity of the large deformation failure control method in a deep gob-side roadway based on theoretical analysis,numerical simulations,and field experiments.The results show that directional energy-gathering blasting can weaken the pressure acting on the concrete blocks.However,the vertical stress of the surrounding rock of the roadway is still concentrated in the entity coal side and the concrete blocks,showing a’bimodal’distribution.BCM-CBDE method cannot effectively control the stability of the roadway.NPR-DEDP method removed the concrete blocks.It shows using the 1G NPR cable with periodic slipping-sticking characteristics can adapt to repeated mining disturbances.The peak value of the vertical stress of the roadway is reduced and transferred to the deep part of the surrounding rock mass,which promotes the collapse of the gangue in the goaf and fills the goaf.The pressure of the roadway roof is reduced,and the gob-side roadway is fundamentally protected.Meantime,the dynamic pressure stage support method withπgirder+single hydraulic prop+retractable U steel as the core effectively protects the roadway from dynamic pressure impact when the main roof is periodically broken.After the on-site implementation of NPR-DEDP method,the deformation of the roadway is reduced by more than 45%,and the deformation rate is reduced by more than 50%.

A generalized multi-field coupling approach and its application to stability and deformation control of a high slope

Human activities, such as blasting excavation, bolting, grouting and impounding of reservoirs, will lead to disturbances to rock masses and variations in their structural features and material properties. These engineering disturbances are important factors that would alter the natural evolutionary processes or change the multi-field interactions in the rock masses from their initial equilibrium states. The concept of generalized multi-field couplings was proposed by placing particular emphasis on the role of engineering disturbances in traditional multi-field couplings in rock masses. A mathematical model was then developed, in which the effects of engineering disturbances on the coupling-processes were described with changes in boundary conditions and evolutions in thermo-hydro-mechanical （THM） properties of the rocks. A parameter, d, which is similar to damage variables but has a broader physical meaning, was conceptually introduced to represent the degree of engineering disturbances and the couplings among the material properties. The effects of blasting excavation, bolting and grouting in rock engineering were illustrated with various field observations or theoretical results, on which the degree of disturbances and the variations in elastic moduli and permeabilities were particularly focused. The influences of excavation and groundwater drainage on the seepage flow and stability of the slopes were demonstrated with numerical simulations. The proposed approach was further employed to investigate the coupled hydro-mechanical responses of a high rock slope to excavation, bolting and impounding of the reservoir in the dam left abutment of Jinping I hydropower station. The impacts of engineering disturbances on the deformation and stability of the slope during construction and operation were demonstrated.

Weld deformation control based on programmable multi-point flexible support

T-joint titanium alloy structures are commonly used in aircraft manufacturing,and their laser welding process is relatively mature,but due to the strict requirements of the airplane production,the angular deformation caused by uneven heat input across the sheet is still not negligible,so active control needs to be imposed.In this paper,an active deformation control method based on programmable multi-point flexible support is proposed and validated.In response to the problem that the traditional rigid clamping and pre-stressing are not adapted to the T-structure thin sheet,this study has designed a multi-point flexible support with microcontroller and electric actuators,which can monitor the stress state of the current support position in real time during the welding process and make dynamic adjustment,so that the weld deformation could be effectively reduced in this way.

Top-coal deformation control of gob-side entry with narrow pillars and its application for fully mechanized mining face

A mechanical model to control the top-coal deformation is established in accordance with the structural characters of the gob-side entry surrounding rock for the fully-mechanic top-coal caving; the analytical solution of top coal roof-sag curve is deduced with Winkler elastic foundation beam model. By means of a calculating and analytic program, the top coal roof-sag values are calculated under the conditions of different supporting intensities, widths of narrow pillars and stiffness of top coal; meanwhile, the relationship between the roof-sag values and supporting intensity, width of narrow pillars and stiffness of top coal is analyzed as well. With the actual situation of the gob-side entry taken into consideration, the parameters of top-coal control are determined and a supporting plan is proposed for the top-coal control,which is proved to be reliable and effective by on-site verification. Some theoretical guidance and advice are put forward for the top-coal deformation control in gob-side entry for fully mechanized top-coal caving face.

Sheet Bulk Forming of Thin-Walled Components with External Gearing through Upsetting Using Controllable Deformation Zone Method

Sheet-bulk metal forming(SBMF)is a promising process for manufacturing complex sheet components with functional elements.In this study,the entire forming process for a typical thin-walled component with external gearing is investigated,including sheet forming and bulk forming processes.Deep drawn cups are prepared during sheet forming;subsequently,upsetting is performed on the sidewall to form external gearing.The upsetting method performed is known as upsetting with a controllable deformation zone(U-CDZ).Compared with the conventional upsetting method,a floating counter punch with a counter force is used in the U-CDZ method such that the forming mechanism is changed into the accumulation of the deformation zone instead of deformation throughout the entire sidewall.The effects of the counter force and material flow are investigated to understand the mechanism.The forming quality,i.e.,the formfilling and effective strain distribution,improved,whereas a high forming load is avoided.In addition,a punch with a lock bead is used to prevent folding at the inner corner during the experiment.

High-resistance controlled yielding supporting technique in deep-well oil shale roadways

In order to avoid the deep-well oil shale roadway being deformed, damaged, or difficult to maintain after excavating and supporting in Haishiwan coal mine, this paper has analyzed the characteristics of the deformed roadway and revealed its failure mechanism by taking comprehensively the methods of field geological investigation, displacement monitoring of surrounding rock, rock properties and hydration properties experiments and field application tests. Based on this work, the high-resistance controlled yielding supporting principle is proposed, which is： to ＂resist＂ by high pre-tightening force and high stiff- ness in the early stage, to ＂yield＂ by making use of the controlled deformation of a yielding tube in the middle stage, and to ＂fix＂ by applying total-section Gunite in the later stage. A high-resistance controlled yielding supporting technique of ＂high pre-tightening force yielding anchor bolt ＋ small-bore pre-tight- ening force anchor cable ＋ rebar ladder beam ＋ rhombic metal mesh ＋ lagging gunite＂ has been estab- lished, and industrial on site testing implemented. The practical results show that the high-resistance controlled yielding supporting technique can effectively control the large deformation and long-time rheology of deep-well oil shale roadways and can provide beneficial references for the maintenance of other con-generic roadways.Deep-well Oil shale

Reinforcement learning method for machining deformation control based on meta-invariant feature space

Precise control of machining deformation is crucial for improving the manufacturing quality of structural aerospace components.In the machining process,different batches of blanks have different residual stress distributions,which pose a significant challenge to machining deformation control.In this study,a reinforcement learning method for machining deformation control based on a meta-invariant feature space was developed.The proposed method uses a reinforcement-learning model to dynamically control the machining process by monitoring the deformation force.Moreover,combined with a meta-invariant feature space,the proposed method learns the internal relationship of the deformation control approaches under different stress distributions to achieve the machining deformation control of different batches of blanks.Finally,the experimental results show that the proposed method achieves better deformation control than the two existing benchmarking methods.

Deformation Control of Deep Excavation Pit and Numerical Simulation with Finite Element Method

The authors firstly introduce deformation control of deep excavation pit indetail, and then put forward new conceptions such as: effective coefficient of excavation pit,effective area, ineffective area and critical line, and also put forward the referential criteria ofdeformation control. The System of Optimization Design with Deformation Control of Deep ExcavationPit and Numerical Simulation with Finite Element Method (SDCDEFEM) is also briefly introduced.Factors influencing deformation of excavation pit are analyzed by the system. The measured andsimulated data of maximum deformations (settlement, displacement and upheaval) and their positionsare analyzed and discussed. The statistic formula estimating maximum deformations and theirpositions was gained, and economical-effective measures of deformation control were brought forward.

Research on Deformation Control Indicators and Standard of Urban Traffic Tunnel Construction Adjacent to High-rise Building

The biggest environmental problem caused by the construction of tunnels adjacent to high-rise buildings is the settlement of buildings.The paper analyzes the influence of tunnel excavation on the deformation of the superstructure and the deformation mode of the superstructure.It introduces the indicators and standards for the construction control of tunnel adjacent to the building at home and abroad.Combined with the Yuzhong tunnel project under construction in Chongqing,the main monitoring indicators and control standards of the Yuzhong Tunnel passing through the main buildings are given after comprehensive analysis and considerations,which provide a reference for the deformation control indicators of similar urban traffic tunnels adjacent to high-rise buildings.

Deep Learning Applied to Computational Mechanics:A Comprehensive Review,State of the Art,and the Classics

Three recent breakthroughs due to AI in arts and science serve as motivation:An award winning digital image,protein folding,fast matrix multiplication.Many recent developments in artificial neural networks,particularly deep learning(DL),applied and relevant to computational mechanics(solid,fluids,finite-element technology)are reviewed in detail.Both hybrid and pure machine learning(ML)methods are discussed.Hybrid methods combine traditional PDE discretizations with ML methods either(1)to help model complex nonlinear constitutive relations,(2)to nonlinearly reduce the model order for efficient simulation(turbulence),or(3)to accelerate the simulation by predicting certain components in the traditional integration methods.Here,methods(1)and(2)relied on Long-Short-Term Memory(LSTM)architecture,with method(3)relying on convolutional neural networks.Pure ML methods to solve(nonlinear)PDEs are represented by Physics-Informed Neural network(PINN)methods,which could be combined with attention mechanism to address discontinuous solutions.Both LSTM and attention architectures,together with modern and generalized classic optimizers to include stochasticity for DL networks,are extensively reviewed.Kernel machines,including Gaussian processes,are provided to sufficient depth for more advanced works such as shallow networks with infinite width.Not only addressing experts,readers are assumed familiar with computational mechanics,but not with DL,whose concepts and applications are built up from the basics,aiming at bringing first-time learners quickly to the forefront of research.History and limitations of AI are recounted and discussed,with particular attention at pointing out misstatements or misconceptions of the classics,even in well-known references.Positioning and pointing control of a large-deformable beam is given as an example.

Tunnel entrance crossing spoil heap deformations control by micropile combine with coupling beams

Aiming at the deformation control problem of the tunnel entrance crossing the spoil heap at the Xialao junction,this paper adopts the micropile combined with the coupling beams method to treat the spoiled layers.The results show that the excavation of the tunnel after the construction of the micropile and coupling beam will cause vertical deformation of the tunnel and the slope surface.The main reason is that the soil layer structure is loose,and the tunnel excavation causes the whole displacement of the loose body.In addition,the buried depth of the tunnel is shallow,so it cannot form an effective soil arch.The stability process after the construction of the micropile method is the process of stress redistribution,and the rock and soil are gradually compressed and compacted.That is,the construction by the micropile method changes the surrounding rock level of the tunnel and reduces the height of the soil arch.Therefore,it is suggested that the tunnel excavation should be carried out when the micropile is constructed after the soil layers are consolidated completely.The micropile method treats the loose spoiled soil at the tunnel entrance,which saves 73%of the total cost compared with the scheme of directly digging out the accumulation,and the economic benefit is very obvious.

Study on gob-side entry retaining in fully-mechanized longwall with top-coal caving and its application

Based on the engineering background of gob-side entry retaining in fully-mechanized longwall with top coal caving(GER-FLTC) on N2105 working face of Yuwu coal mine, by adopting the methods of theoretical analysis and numerical calculation, the control techniques of surrounding rocks in GER-FLTC working face are studied in this paper. The two main difficulties of stability of surrounding rocks at gob-side retained entry in fully-mechanized longwall working face are the stability control of top coal and control of large deformation of GER-FLTC working face. Interaction mechanical model between roofing and roadside backfilling in GER-FLTC is established and the equations for the calculation of roof-cutting resistance of roadside backfilling are derived. Results of numerical calculation show that the damage zones of top coal can be categorized into the delaminating zone of top coal above the backfilling, tensile damage zone of top coal above the retained roadway and shear damage zone of the upper rib of the solid coal. Stability control of top coal is the critical part to success of GER-FLTC. With consideration of large deformation of surrounding rocks of gob-side retained entry in fully-mechanized longwall, the support technique of‘‘roofing control and wall strengthening'' is proposed where high strength and highly prestressed anchor rods and diagonal tensile anchor cables support are used for top coal, high strength and highly prestressed yielding anchor rod support is used for solid coal and roadside prestressed load-carrying backfilling is constructed by high-water material, in order to maintain the integrity of the top coal, transfer load, high resistance yielding load-carrying of solid coal, roof-cutting of roadside backfilling and support,and to achieve GER-FLTC. Results from this study are successfully applied in engineering practice.

Floor heave characteristics and control technology of the roadway driven in deep inclined-strata

Based on in-mine instrumentation and theoretical analysis of the unsymmetrical large-deformation that occurred in the roadway after excavation,Differential Floor Heave(DFH)was found to be the main reason for roadway failure.It needs to be pointed out that the specific roadway was driven in inclined rock strata.In addition,the factors that contribute to the occurrence of DFH are discussed in detail.It is believed that DFH is triggered by the unsymmetrical stress distribution in the floor and the different rock types encountered near the two floor corners.Hence,DFH control should be focused on the left floor corner where shearing failure occurs initially and the left floor surface where tensile failure is more severe.The proposed DFH control strategies include unsymmetrical grouting for the whole roadway,re-design of the roof and ribs support,reinforcement of the weak zones,and release of the concentrated stress in the earlier stage.Meanwhile,it is recommended that in the later stage,both bolts and cable bolts with higher strength and the backfilling technique using the coal measure rocks and concrete should be employed in the reversed-arch floor.The field instrumentation results,after using the proposed control strategies,indicate that large deformation in a DFH roadway has been successfully controlled.

Deformation control criterion of shield tunnel under lateral relaxation of soft soil

Metro shield tunnels under the lateral relaxation of soil(LRS)are susceptible to significant lateral deformations,which jeopardizes the structural safety and waterproofing.However,deformation control standards for such situations have not been clearly defined.Therefore,based on a specific case,a model test is conducted to realize the LRS of a shield tunnel in a sandy stratum to reveal its effect on segment liners.Subsequently,a deformation control criterion is established.The LRS is simulated by linearly reducing the loads applied to the lateral sides of the segment structure.During lateral unloading,the lateral earth pressure coefficient on the segment decreases almost exponentially,and the structural deformation is characterized by horizontal expansion at the arch haunches and vertical shrinkage at the arch vault and arch bottom.Based on the mechanical pattern of the segment structure and the acoustic emission,the deformation response of a segment can be classified into three stages:elastic and quasi-elastic,damage,and rapid deformation development.For a shield tunnel with a diameter of approximately 6 m and under the lateral relaxation of sandy soil,when the ellipticity of the segment is less than 2.71%,reinforcement measures are not required.However,the segment deformation must be controlled when the ellipticity is 2.71%to 3.12%;in this regard,an ellipticity of 3%can be used as a benchmark in similar engineering projects.

An improved constrained steering law for SGCMGs with DPC

An improved constrained （IC） steering law for single gimbal control moment gyros （SGCMGs） with deformed pyramid configuration （DPC） is proposed, First of all, the original system with five pyramid configuration （FPC） whose two adjacent gyros are in failure state is reconfigured as a degraded system with DPC. Then, the singular angular momentum hypersurfaces of the original and the degraded systems are plotted via the singular angular momentum equa- tion of SGCMGs. Based on singular surfaces, the differences between FPC and DPC in singularity and momentum envelope are obtained directly, which provide an important reference for steering law design of DPC. Finally, an IC steering law is designed and applied to DPC. The simulation results demonstrate that the IC steering law has advantages in simplicity of calculation, avoidance of singularity and exactness of output torque, which endow the degraded system with fine controllability in a restricted workspace.

Thermally controlled large deformation in temperaturesensitive hydrogels bilayers

The present work investigates the thermally controlled deformation characteristics in temperature-sensitive hydrogels bilayers.The free energy density for temperature-sensitive hydrogels is modified,upon which the finite element model is developed and implemented through user-defined material subroutine UHYPER in the commercial software ABAQUS.The modified UHYPER implementation allows for more vividly depicting the continuous deformation in phase temperature region for temperature-sensitive hydrogels.Several thermally controlled cases of temperature-sensitive hydrogel including grippers,self-folding boxes,thermally driven origami are presented to illustrate a wide array of complex interesting applications or phenomena.Furthermore,we develop a simple model to theoretically calculate the bending angle of the temperature-sensitive hydrogel bilayers,which has been validated by the finite element simulation results.Our study can provide more insights for optimal design in thermally controlled hydrogels structures.

An allowance allocation method based on dynamic approximation via online inspection data for deformation control of structural parts

Deformation resulting from residual stress has been a significant issue in machining.As allowance allocation can directly impact the residual stress on part deformation,it is essential for deformation control.However,it is difficult to adjust allowance allocation by traditional simulation methods based on residual stress,as the residual stress cannot be accurately measured or predicted,and many unexpected factors during machining process cannot be simulated accurately.Different from traditional methods,this paper proposes an allowance allocation method based on dynamic approximation via online inspection data for deformation control of structural parts.An Autoregressive Integrated Moving Average(ARIMA)model for dynamic allowance allocation is established so as to approach the minimum deformation,which is based on the in-process deformation inspection data during the alternative machining process of upside and downside.The effectiveness of the method is verified both by simulation cases and real machining experiments of aircraft structural parts,and the results show that part deformation can be significantly reduced.

3D Printing of Stretchable Strain Sensor Based on Continuous Fiber Reinforced Auxetic Structure

Stretchable strain sensors play a key role in motion detection and human-machine interface functionality,and deformation control.However,their sensitivity is often limited by the Poisson effect of elastic substrates.In this study,a stretchable strain sensor based on a continuous-fiber-reinforced auxetic structure was proposed and fabricated using a direct ink writing(DIW)3D printing process.The application of multi-material DIW greatly simplifies the fabrication process of a sensor with an auxetic structure(auxetic sensor).The auxiliary auxetic struc-ture was innovatively printed using a continuous-fiber-reinforced polydimethylsiloxane composite(Fiber-PDMS)to balance the rigidity and flexibility of the composite.The increase in stiffness enhances the negative Poisson’s ratio effect of the auxetic structure,which can support the carbon nanotube-polydimethylsiloxane composite(CNT-PDMS)stretchable sensor to produce a significant lateral expansion when stretched.It is shown that the structural Poisson’s ratio of the sensor decreased from 0.42 to−0.33 at 20%tensile strain,and the bidirectional tensile strain increases the sensor sensitivity by 2.52 times(gage factor to 18.23).The Fiber-PDMS composite maintains the excellent flexibility of the matrix material.The auxetic sensor exhibited no structural damage af-ter 150 cycles of tension and the signal output exhibited high stability.In addition,this study demonstrates the significant potential of auxetic sensors in the field of deformation control.

Numerical study on lateral wall displacement of deep excavation supported by IPS earth retention system

The objective of this study is to investigate the 3D behavior characteristics of an excavation supported by an innovative prestressed support(IPS)earth retention system.A numerical simulation was conducted in order to provide insight into the IPS system behavior by using the FLAC3D package.Prior to the parametric study,validation work was conducted by means of a comparison of the deformation between thefield test data and numerical analysis results,and strong agreement was obtained.The reasonable excavation location,lay-ered excavation thickness,and blocked excavation sequence are presented according to variable parameter analysis.In view of the pre-viousfindings,certain measurements are proposed in order to control the foundation pit deformation.The results indicate that prestress compensation has a significant effect on the IPS system behavior,while an optimized excavation sequence slightly improves its behavior.With the conclusion proposed based on the numerical results,the aim is to provide reference data for optimization design and the construction sequence.

Manipulating a micro-cantilever between its optomechanical bistable states in a lever-based Fabry-Pérot cavity

In this paper, we demonstrate experimentally switching a cantilever between its optomechanical bistable states in a low finesse optical cavity. Our experiment shows that the deformation of cantilever can be manipulated by tuning the cavity resonance. When the laser power increases across the threshold value of 110 ?W, optomechanical bistability is induced by strong static photothermal backaction at room temperature. Numerical calculation revealed that the bistable effect originates from the multi-well potential created via the optomechanical interaction. Switching of the cantilever between the bistable states was achieved by tuning the cavity to the corresponding boundaries of the bistable region, where the barrier between the bistable states vanishes.