Low-cost iron-based shape memory alloys（SMAs） show great potential for engineering applications. The developments of new processing techniques have recently enabled the production of nanocrystalline materials with i...Low-cost iron-based shape memory alloys（SMAs） show great potential for engineering applications. The developments of new processing techniques have recently enabled the production of nanocrystalline materials with improved properties. These developments have opened avenues for newer applications for SMAs. The influence of severe plastic deformation induced by the high-speed high-pressure torsion（HSHPT） process on the microstructural evolution of an Fe–Mn–Si–Cr alloy was investigated. Transmission electron microscopic analysis of the alloy revealed the existence of nanoscale grains with an abundance of stacking faults. The high density of dislocations characteristic of severe plastic deformation was not observed in this alloy. X-ray diffraction studies revealed the presence of ε-martensite with an HCP crystal structure and γ-phase with an FCC structure.展开更多
Detecting stress concentration, especially critical stress state leading to structure damage or failure, is one of the most important tasks of equipment diagnosis. Metal magnetic memory technique needs further researc...Detecting stress concentration, especially critical stress state leading to structure damage or failure, is one of the most important tasks of equipment diagnosis. Metal magnetic memory technique needs further research to evaluate stress concentration quantitatively due to ambiguous physical mechanism, though it has potential to detect early defects in ferromagnetic materials. Mild Q235 steel defective specimens in demagnetization state were loaded in tension up to visible necking, with magnetic memory signals measurement made at increasing stress levels. Magnetic signals varied greatly under first several loadings and subsequently tended to stability in the elastic region, which showed that the magnetization always approaches the anhysteretic magnetization curve and was explained by the theory of magnetomechanical effect. In the plastic stage, an abnormal wave occurred in the stress concentration zone and its height value was sensitive to plastic deformation levels and dependent on the distance between the probe and defect, in accordance with the simulation results based on the magnetic dipole model. Different magnetic signal characteristics in the elastic-plastic region indicate that the magnetic memory technique can identify macroyielding and early damage, which is of profound significance for ensuring safe operation of equipment in service.展开更多
A deformation measurement method of interframe displacement was proposed in this paper. By online monitoring the shape di- mensions of both the deformation zone and its adjacent zone by machine vision, the initial and...A deformation measurement method of interframe displacement was proposed in this paper. By online monitoring the shape di- mensions of both the deformation zone and its adjacent zone by machine vision, the initial and terminative positions of deformation were dynamically identified during dieless drawing, and the global monitoring and online closed-loop control of the deformation zone were achieved. The dieless drawing process was systematically carried out on NiTi shape memory alloy wires. It is shown that the deformation measurement method of interframe displacement can track the axial displacement of the wires, but this cannot be achieved by traditional machine vision. The initial and terminative positions of deformation can be accurately identified by this method. The proposed rectifying control technology can effectively decrease the wire diameter fluctuation during dieless drawing, that is, the standard deviation of the wire diameter fluctuation could be decreased fi＇om 0.30 to 0.08 mm after three passes of dieless drawing, indicating that the control system has a good rectifying ability.展开更多
A new finite strain elatoplastic J2-flow model with coupling effects of both isotropic and anisotropic hardening is proposed with the co-rotational logarithmic rate.In terms of certain single-variable shape functions ...A new finite strain elatoplastic J2-flow model with coupling effects of both isotropic and anisotropic hardening is proposed with the co-rotational logarithmic rate.In terms of certain single-variable shape functions representing uniaxial loading and unloading curves,explicit multi-axial expressions for the three hardening quantities incorporated in the new model proposed are derived in unified forms for the purpose of automatically and accurately simulating complex pseudoelastic-to-plastic transition effects of shape memory alloys(SMAs)under multiple loading-unloading cycles.Numerical examples show that with only a single parameter of direct physical meaning for each cycle,accurate and explicit simulations may be achieved for extensive data from multiple cycle tests.展开更多
Laser additive manufacturing (AM) of lattice structures with light weight, excellent impact resistance, and energy absorption performance is receiving considerable attention in aerospace, transportation, and mechanica...Laser additive manufacturing (AM) of lattice structures with light weight, excellent impact resistance, and energy absorption performance is receiving considerable attention in aerospace, transportation, and mechanical equipment application fields. In this study, we designed four gradient lattice structures (GLSs) using the topology optimization method, including the unidirectional GLS, the bi-directional increasing GLS, the bi-directional decreasing GLS and the none-GLS. All GLSs were manufactureed by laser powder bed fusion (LPBF). The uniaxial compression tests and finite element analysis were conducted to investigate the influence of gradient distribution features on deformation modes and energy absorption performance of GLSs. The results showed that, compared with the 45° shear fracture characteristic of the none-GLS, the unidirectional GLS, the bi-directional increasing GLS and the bi-directional decreasing GLS had the characteristics of the layer-by-layer fracture, showing considerably improved energy absorption capacity. The bi-directional increasing GLS showed a unique combination of shear fracture and layer-by-layer fracture, having the optimal energy absorption performance with energy absorption and specific energy absorption of 235.6 J and 9.5 J g-1 at 0.5 strain, respectively. Combined with the shape memory effect of NiTi alloy, multiple compression-heat recovery experiments were carried out to verify the shape memory function of LPBF-processed NiTi GLSs. These findings have potential value for the future design of GLSs and the realization of shape memory function of NiTi components through laser AM.展开更多
The paper presents a complex method of forming the surface-modified layers of materials with shape memory effect, including high-speed flame spraying of powders based on TiNiCo;subsequent thermal and thermomechanical ...The paper presents a complex method of forming the surface-modified layers of materials with shape memory effect, including high-speed flame spraying of powders based on TiNiCo;subsequent thermal and thermomechanical treatment allows the formation of surface layers of nano-sized state that have a high level of functional, mechanical and performance properties;it is shown that the complex processing with a layer of TiNiCo allows a reduction of the porosity of the coatings and increases the strength of the coating’s adhesion to the substrate. It is found that, after treatment with high-speed flame spraying powder shape memory TiNiCo, steel has an increase in cycle life by 30% - 40% in a cycle fatigue and 3 - 3.5 times durability. Based on comprehensive research into the metallophysical surface-modified layer, new information is obtained about the nanoscale composition.展开更多
基金supported by Project PN.IIPT-PCCA-2011-3.1-0174,Contract 144/2012
文摘Low-cost iron-based shape memory alloys（SMAs） show great potential for engineering applications. The developments of new processing techniques have recently enabled the production of nanocrystalline materials with improved properties. These developments have opened avenues for newer applications for SMAs. The influence of severe plastic deformation induced by the high-speed high-pressure torsion（HSHPT） process on the microstructural evolution of an Fe–Mn–Si–Cr alloy was investigated. Transmission electron microscopic analysis of the alloy revealed the existence of nanoscale grains with an abundance of stacking faults. The high density of dislocations characteristic of severe plastic deformation was not observed in this alloy. X-ray diffraction studies revealed the presence of ε-martensite with an HCP crystal structure and γ-phase with an FCC structure.
基金supported by National Natural Science Foundation of China(Grant No. 10772061)Heilongjiang Provincial Natural Science Foundation of China(Grant No. A200907)Specialized Research Fundfor the Doctoral Program of Higher Education of China(Grant No.20092322120001)
文摘Detecting stress concentration, especially critical stress state leading to structure damage or failure, is one of the most important tasks of equipment diagnosis. Metal magnetic memory technique needs further research to evaluate stress concentration quantitatively due to ambiguous physical mechanism, though it has potential to detect early defects in ferromagnetic materials. Mild Q235 steel defective specimens in demagnetization state were loaded in tension up to visible necking, with magnetic memory signals measurement made at increasing stress levels. Magnetic signals varied greatly under first several loadings and subsequently tended to stability in the elastic region, which showed that the magnetization always approaches the anhysteretic magnetization curve and was explained by the theory of magnetomechanical effect. In the plastic stage, an abnormal wave occurred in the stress concentration zone and its height value was sensitive to plastic deformation levels and dependent on the distance between the probe and defect, in accordance with the simulation results based on the magnetic dipole model. Different magnetic signal characteristics in the elastic-plastic region indicate that the magnetic memory technique can identify macroyielding and early damage, which is of profound significance for ensuring safe operation of equipment in service.
基金financially supported by the National Basic Research Priorities Program of China (No.2011CB606300)the National Natural Science Foundation of China (Nos.50634010 and 50674008)+1 种基金the Program for New Century Excellent Talents in Chinese Universities(No.NCET-06-0083)the Universities Fundamental Research Foundation of the Ministry of Education, China (No.FRF-TP-10-002B)
文摘A deformation measurement method of interframe displacement was proposed in this paper. By online monitoring the shape di- mensions of both the deformation zone and its adjacent zone by machine vision, the initial and terminative positions of deformation were dynamically identified during dieless drawing, and the global monitoring and online closed-loop control of the deformation zone were achieved. The dieless drawing process was systematically carried out on NiTi shape memory alloy wires. It is shown that the deformation measurement method of interframe displacement can track the axial displacement of the wires, but this cannot be achieved by traditional machine vision. The initial and terminative positions of deformation can be accurately identified by this method. The proposed rectifying control technology can effectively decrease the wire diameter fluctuation during dieless drawing, that is, the standard deviation of the wire diameter fluctuation could be decreased fi＇om 0.30 to 0.08 mm after three passes of dieless drawing, indicating that the control system has a good rectifying ability.
基金Project supported by the National Natural Science Foundation of China(No.11372172)and the Start-up Fund from Jinan University in Guangzhou of China。
文摘A new finite strain elatoplastic J2-flow model with coupling effects of both isotropic and anisotropic hardening is proposed with the co-rotational logarithmic rate.In terms of certain single-variable shape functions representing uniaxial loading and unloading curves,explicit multi-axial expressions for the three hardening quantities incorporated in the new model proposed are derived in unified forms for the purpose of automatically and accurately simulating complex pseudoelastic-to-plastic transition effects of shape memory alloys(SMAs)under multiple loading-unloading cycles.Numerical examples show that with only a single parameter of direct physical meaning for each cycle,accurate and explicit simulations may be achieved for extensive data from multiple cycle tests.
基金supported by the financial support from the National Natural Science Foundation of China(Nos.51735005 and U1930207)the Basic Strengthening Program(No.2019-JCJQ-JJ-331)+1 种基金National Natural Science Founda-tion of China for Creative Research Groups(No.51921003)the 15th Batch of‘Six Talents Peaks’Innovative Talents Team Program(No.TD-GDZB-001).
文摘Laser additive manufacturing (AM) of lattice structures with light weight, excellent impact resistance, and energy absorption performance is receiving considerable attention in aerospace, transportation, and mechanical equipment application fields. In this study, we designed four gradient lattice structures (GLSs) using the topology optimization method, including the unidirectional GLS, the bi-directional increasing GLS, the bi-directional decreasing GLS and the none-GLS. All GLSs were manufactureed by laser powder bed fusion (LPBF). The uniaxial compression tests and finite element analysis were conducted to investigate the influence of gradient distribution features on deformation modes and energy absorption performance of GLSs. The results showed that, compared with the 45° shear fracture characteristic of the none-GLS, the unidirectional GLS, the bi-directional increasing GLS and the bi-directional decreasing GLS had the characteristics of the layer-by-layer fracture, showing considerably improved energy absorption capacity. The bi-directional increasing GLS showed a unique combination of shear fracture and layer-by-layer fracture, having the optimal energy absorption performance with energy absorption and specific energy absorption of 235.6 J and 9.5 J g-1 at 0.5 strain, respectively. Combined with the shape memory effect of NiTi alloy, multiple compression-heat recovery experiments were carried out to verify the shape memory function of LPBF-processed NiTi GLSs. These findings have potential value for the future design of GLSs and the realization of shape memory function of NiTi components through laser AM.
文摘The paper presents a complex method of forming the surface-modified layers of materials with shape memory effect, including high-speed flame spraying of powders based on TiNiCo;subsequent thermal and thermomechanical treatment allows the formation of surface layers of nano-sized state that have a high level of functional, mechanical and performance properties;it is shown that the complex processing with a layer of TiNiCo allows a reduction of the porosity of the coatings and increases the strength of the coating’s adhesion to the substrate. It is found that, after treatment with high-speed flame spraying powder shape memory TiNiCo, steel has an increase in cycle life by 30% - 40% in a cycle fatigue and 3 - 3.5 times durability. Based on comprehensive research into the metallophysical surface-modified layer, new information is obtained about the nanoscale composition.
