Diffusion and reaction mechanism of limestone and quartz in fluxed iron ore pellet roasting process

The increase to the proportion of fluxed pellets in the blast furnace burden is a useful way to reduce the carbon emissions in the ironmaking process.In this study,the interaction between calcium carbonate and iron ore powder and the mineralization mechanism of fluxed iron ore pellet in the roasting process were investigated through diffusion couple experiments.Scanning electron microscopy with energy dispersive spectroscopy was used to study the elements’diffusion and phase transformation during the roasting process.The results indicated that limestone decomposed into calcium oxide,and magnetite was oxidized to hematite at the early stage of preheating.With the increase in roasting temperature,the diffusion rate of Fe and Ca was obviously accelerated,while the diffusion rate of Si was relatively slow.The order of magnitude of interdiffusion coefficient of Fe_(2)O_(3)-CaO diffusion couple was 10^(−10) m^(2)·s^(−1) at a roasting temperature of 1200℃for 9 h.Ca_(2)Fe_(2)O_(5) was the initial product in the Fe_(2)O_(3)-CaO-SiO_(2) diffusion interface,and then Ca_(2)Fe_(2)O_(5) continued to react with Fe_(2)O_(3) to form CaFe_(2)O_(4).With the expansion of the diffusion region,the sillico-ferrite of calcium liquid phase was produced due to the melting of SiO_(2) into CaFe_(2)O_(4),which can strengthen the consolidation of fluxed pellets.Furthermore,andradite would be formed around a small part of quartz particles,which is also conducive to the consolidation of fluxed pellets.In addition,the principle diagram of limestone and quartz diffusion reaction in the process of fluxed pellet roasting was discussed.

Exponential Time Differencing Method for a Reaction-Diffusion System with Free Boundary

For reaction-diffusion equations in irregular domains with moving boundaries,the numerical stability constraints from the reaction and diffusion terms often require very restricted time step sizes,while complex geometries may lead to difficulties in the accuracy when discretizing the high-order derivatives on grid points near the boundary.It is very challenging to design numerical methods that can efficiently and accurately handle both difficulties.Applying an implicit scheme may be able to remove the stability constraints on the time step,however,it usually requires solving a large global system of nonlinear equations for each time step,and the computational cost could be significant.Integration factor(IF)or exponential time differencing(ETD)methods are one of the popular methods for temporal partial differential equations(PDEs)among many other methods.In our paper,we couple ETD methods with an embedded boundary method to solve a system of reaction-diffusion equations with complex geometries.In particular,we rewrite all ETD schemes into a linear combination of specificФ-functions and apply one state-of-the-art algorithm to compute the matrix-vector multiplications,which offers significant computational advantages with adaptive Krylov subspaces.In addition,we extend this method by incorporating the level set method to solve the free boundary problem.The accuracy,stability,and efficiency of the developed method are demonstrated by numerical examples.

Interface Reaction of SiO_2/Ta and Its Influence on Cu Diffusion

Ta/NiFe film is deposited on Si substrate precoated with SiO_2 by magnetron sputtering.SiO_2/Ta interface and Ta_5Si_3 standard sample are investigated by using X-ray photoelectron spectroscopy (XPS) and peak decomposition technique.The results show that there is a thermodynamically favorable reaction at the SiO_2/Ta interface:37Ta+15SiO_2=5Ta_5Si_3+6Ta_2O_5.The more stable products Ta_5Si_3 and Ta_2O_5 may be beneficial to stop the diffusion of Cu into SiO_2.

THE ASYMPTOTIC BEHAVIOR OF SOLUTION FOR THE SINGULARLY PERTURBED INITIAL BOUNDARY VALUE PROBLEMS OF THE REACTION DIFFUSION EQUATIONS IN A PART OF DOMAIN

A class of singularly perturbed initial boundary value problems for the reaction diffusion equations in a part of domain are considered. Using the operator theory the asymptotic behavior of solution for the problems is studied.

THE NONLINEAR SINGULARLY PERTURBED PROBLEMS FOR REACTION DIFFUSION EQUATIONS WITH TIME DELAY

A class of nonlinear for singularly perturbed problems for reaction diffusion equations with time delays are considered. Under suitable conditions, using theory of differential inequalities the asymptotic behavior of solution for the initial boundary value problems are studied.

A CLASS OF NONLINEAR SINGULARLY PERTURBED PROBLEMS FOR REACTION DIFFUSION EQUATIONS

A class of nonlinear singularly perturbed problems for reaction diffusion equations are considered. Under suitable conditions, by using the theory of differential inequalities, the asymptotic behavior of solutions for the initial boundary value problems are studied, reduced problems of which possess two intersecting solutions.

THE SINGULARLY PERTURBED NONLOCAL REACTION DIFFUSION SYSTEM

In this paper the singularly perturbed initial boundary value problems for the nonlocal reaction diffusion system are considered. Unsing the iteration method and the comparison theorem, the existence, uniqueness and its asymptotic behavior of solution for the problem are studied.

THE NONLINEAR NONLOCAL SINGULARLY PERTURBED PROBLEMS FOR REACTION DIFFUSION EQUATIONS

A class of nonlinear nonlocal for singularly perturbed Robin initial boundary value problems for reaction diffusion equations is considered. Under suitable conditions, firstly, the outer solution of the original problem is obtained, secondly, using the stretched variable, the composing expansion method and the expanding theory of power series the initial layer is constructed, finally, using the theory of differential inequalities the asymptotic behavior of solution for the initial boundary value problems are studied and educing some relational inequalities the existence and uniqueness of solution for the original problem and the uniformly valid asymptotic estimation is discussed.

ASYMPTOTIC METHOD OF TRAVELLING WAVE SOLUTIONS FOR A CLASS OF NONLINEAR REACTION DIFFUSION EQUATION

In this article the travelling wave solution for a class of nonlinear reaction diffusion problems are considered. Using the homotopic method and the theory of travelling wave transform, the approximate solution for the corresponding problem is obtained.

Singular perturbation for the weakly nonlinear reaction diffusion equation with boundary perturbation

In this paper, a class of nonlinear singularly perturbed initial boundary value problems for reaction diffusion equations with boundary perturbation are considered under suitable conditions. Firstly, by dint of the regular perturbation method, the outer solution of the original problem is obtained. Secondly, by using the stretched variable and the expansion theory of power series the initial layer of the solution is constructed. And then, by using the theory of differential inequalities, the asymptotic behavior of the solution for the initial boundary value problems is studied. Finally, using some relational inequalities the existence and uniqueness of solution for the original problem and the uniformly valid asymptotic estimation are discussed.

NONLINEAR SINGULARLY PERTURBED PREDATOR-PREY REACTION DIFFUSION SYSTEMS

A class of nonlinear predator prey reaction diffusion systems for singularly pe rturbed problems are considered.Under suitable conditions, by using theory of di fferential inequalities the existence and asymptotic behavior of solution for in itial boundary value problems are studied.

A CLASS OF SINGULARLY PERTURBED REACTION DIFFUSION SYSTEMS

A class of singularly perturbed reaction diffusion systems are considered. Under suitable conditions, using the comparison theorem the asymptotic behavior of solution for the initial boundary value problems is studied.

THE NONLINEAR NONLOCAL SINGULARLY PERTURBED PROBLEMS FOR REACTION DIFFUSION EQUATIONS WITH A BOUNDARY PERTURBATION

The nonlinear nonlocal singularly perturbed initial boundary value problems for reaction diffusion equations with a boundary perturbation is considered. Under suitable conditions, the outer solution of the original problem is obtained. Using the stretched variable, the composing expansion method and the expanding theory of power series the initial layer is constructed. And then using the theory of differential inequalities the asymptotic behavior of solution for the initial boundary value problems is studied. Finally the existence and uniqueness of solution for the original problem and the uniformly valid asymptotic estimation are discussed.

A Class of Nonlinear Nonlocal Singularly Perturbed Reaction Diffusion Systems

The singularly perturbed initial boundary value problems for the reaction diffusion system are raised. Firstly, under suitable conditions, using a iteration technique, the differential inequalities theorem is constructed and introducing two auxiliary functions the existence and uniqueness theorem of solution for the basic reaction diffusion system is proved. Using the singularly perturbed method the formal asymptotic expressions of the solution are constructed with power series theory. By using the comparison theorem the existence and its asymptotic behavior of solution for the original problem are studied. Finally, using method of estimate inequalities, the structure of solutions for the problem is discussed thoroughly in three cases and asymptotic solution of the original problem is given. The asymptotic behavior of solution in the three cases is proved.

Comparison of the interface reaction behaviors of CaO–V_(2)O_(5) and MnO_(2)–V_(2)O_(5) solid-state systems based on the diffusion couple method

The formation mechanism of calcium vanadate and manganese vanadate and the difference between calcium and manganese in the reaction with vanadium are basic issues in the calcification roasting and manganese roasting process with vanadium slag.In this work,CaO–V_(2)O_(5) and MnO_(2)–V_(2)O_(5) diffusion couples were prepared and roasted for different time periods to illustrate and compare the diffusion reaction mechanisms.Then,the changes in the diffusion product and diffusion coefficient were investigated and calculated based on scanning electron microscopy (SEM) with energy dispersive X-ray spectroscopy (EDS) analysis.Results show that with the extension of the roasting time,the diffusion reaction gradually proceeds among the CaO–V_(2)O_(5) and MnO_(2)–V_(2)O_(5) diffusion couples.The regional boundaries of calcium and vanadium are easily identifiable for the CaO–V_(2)O_(5) diffusion couple.Meanwhile,for the MnO_(2)–V_(2)O_(5) diffusion couple,MnO_(2) gradually decomposes to form Mn_(2)O_(3),and vanadium diffuses into the interior of Mn_(2)O_(3).Only a part of vanadium combines with manganese to form the diffusion production layer.CaV_(2)O_(6) and MnV_(2)O_(6) are the interfacial reaction products of the CaO–V_(2)O_(5) and MnO_(2)–V_(2)O_(5) diffusion couples,respectively,whose thicknesses are 39.85 and 32.13μm when roasted for 16 h.After 16 h,both diffusion couples reach the reaction equilibrium due to the limitation of diffusion.The diffusion coefficient of the CaO–V_(2)O_(5) diffusion couple is higher than that of the MnO_(2)–V_(2)O_(5) diffusion couple for the same roasting time,and the diffusion reaction between vanadium and calcium is easier than that between vanadium and manganese.

Asymptotic solution for a class of weakly nonlinear singularly perturbed reaction diffusion problem

Under appropriate conditions, with the perturbation method and the theory of differential inequalities, a class of weakly nonlinear singularly perturbed reaction diffusion problem is considered. The existence of solution of the original problem is proved by constructing the auxiliary functions. The uniformly valid asymptotic expansions of the solution for arbitrary mth order approximation are obtained through constructing the formal solutions of the original problem, expanding the nonlinear terms to the power in small parameter ε and comparing the coefficient for the same powers of ε. Finally, an example is provided, resulting in the error of 0（ε^2）.

Nonlinear predator-prey singularly perturbed Robin Problems for reaction diffusion systems

The nonlinear predator-prey reaction diffusion systems for singularly perturbed Robin Problems are considered. Under suitable conditions, the theory of differential inequalities can be used to study the asymptotic behavior of the solution for initial boundary value problems.

Evolution mechanism of the interfacial reaction layers in the joints of diffusion bonded Mo and Al foils

Mo foil （10 -20 μm in thickness） and Al foil （20 -60 μLm in thickness） were vacuum diffusion bonded at 600 - 640 ~C under 20 MPa for 54 min - 6 h. The joints were examined by scanning electron microscopy （SEM） and energy dispersive spectroscopy （EDS） to study the evolution mechanism of the reaction layers. The results show that Al atoms diffuse into Mo grain boundaries and form reaction products as Mo3Al8, MoAl4 , MoAl5 and MoAl12. The surface oxide film is eroded by the growths of the reaction products that plow into the lamellar texture of Mo grain boundaries. Mo3Al8 layer grows by ＂taking root＂ downwards and transforms into MoAl4 and MoAl5 phases upwards by absorbing Al atoms. MoAl12 layer grows up from MoAl5 layer in the same way. When the supplement of Al atoms ceases, MoAl12 transforms reversely into MoAl5 and MoAl5 into MoAl4 via the loss of Al atoms. However, MoAl4 continues to precipitate from Mo3Als layer. At last, there are MoAl4 and Mo3Al8 remained on the joint interface.

On the perturbation solution of interface-reaction controlled diffusion in solids

Insertion of species A into species B forms a product P through two kinetic processes, namely, （1） the chemical reaction between A and B that occurs at the B-P interface, and （2） the diffusion of species A in product P. These two processes are symbiotic in that the chemical reaction provides the driving force for the diffusion, while the diffusion sustains the chemical reaction by providing sufficient reactant to the reactive interface. In this paper, a math- ematical framework is developed for the coupled reaction- diffusion processes. The resulting system of boundary and initial value problem is solved analytically for the case of interface-reaction controlled diffusion, i.e., the rate of diffu- sion is much faster than the rate of chemical reaction at the interface so that the final kinetics are limited by the interface chemical reaction. Asymptotic expressions are given for the velocity of the reactive interface and the concentration of diffusing species under two different boundary conditions.

Singularly perturbed reaction diffusion equations with time delay

A class of initial boundary value problems of differential-difference equations for reaction diffusion with a small time delay is considered. Under suitable conditions and by using the stretched variable method, a formal asymptotic solution is constructed. Then, by use of the theory of differential inequalities, the uniform validity of the solution is proved.