Unveiling the influence of dendrite characteristics on the slip/twinning activity and the strain hardening capacity of Mg-Sn-Li-Zn cast alloys

This work explores the correlation between the characteristics of the cast structure(dendrite growth pattern,dendrite morphology and macro-texture)and strain hardening capacity during high temperature deformation of Mg-5Sn-0.3Li-0 and 3Zn multi-component alloys.The three dimensional(3D)morphology of the dendrite structure demonstrates the transition of the growth directions from<1123>,<1120>and<1122>to<1123>and<1120>due to the addition of Zn.The simultaneous effects of growing tendency and the decrement of dendrite coarsening rate at the solidification interval lead to dendrite morphology transition from the globular-like to the hyper-branch structure.This morphology transition results in the variation of the solidification macro-texture,which has effectively influenced the dominant deformation mechanisms(slip/twin activity).The higher activity of the slip systems increases the tendency of the dendrite arms for bending along the deformation direction and fragmentation.Apart from this,the dendrite holding hyper-branch structure with an average thickness below 20μm are more favorable for fragmentation.The dendrite fragmentation leads to considerable softening fractions,and as an effective strain compensation mechanism increases the workability of dendritic structure.

Grain refining in weld metal using short-pulsed laser ablation during CW laser welding of 2024-T3 aluminum alloy

The 2024 aluminum alloy is used extensively in the aircraft and aerospace industries because of its excellent mechanical properties.However,the weldability of 2024 aluminum alloy is generally low because it contains a high number of solutes,such as copper(Cu),magnesium(Mg),and manganese(Mn),causing solidification cracking.If high speed welding of 2024 aluminum alloy without the use of filler is achieved,the applicability of 2024 aluminum alloys will expand.Grain refining is one of the methods used to prevent solidification cracking in weld metal,although it has never been achieved for high-speed laser welding of 2024 aluminum alloy without filler.Here,we propose a short-pulsed,laser-induced,grain-refining method during continuous wave laser welding without filler.Bead-on-plate welding was performed on a 2024-T3 aluminum alloy at a welding speed of 1 m min−1 with a single mode fiber laser at a wavelength of 1070 nm and power of 1 kW.Areas in and around the molten pool were irradiated with nanosecond laser pulses at a wavelength of 1064 nm,pulse width of 10 ns,and pulse energy of 430 mJ.The grain-refinement effect was confirmed when laser pulses were irradiated on the molten pool.The grain-refinement region was formed in a semicircular shape along the solid–liquid interface.Results of the vertical section indicate that the grain-refinement region reached a depth of 1 mm along the solid–liquid interface.The Vickers hardness test results demonstrated that the hardness increased as a result of grain refinement and that the progress of solidification cracking was suppressed in the grain refinement region.

Solidification behavior and rheo-diecasting microstructure of A356 aluminum alloy prepared by self-inoculation method

Semisolid slurry of A356 aluminum alloy was prepared by self-inoculation method, and the microstructure and solidification behavior during rheo-diecasting process were investigated. The results indicate that the semisolid slurry of A356 aluminum alloy can be prepared by self-inoculation method at 600 °C. Primary α-Al particles with fine and spherical morphologies are uniformly distributed when the isothermal holding time of slurry is 3 min. Liquid phase segregation occurs during rheo-diecasting process of semisolid slurry and the primary particles(α1) show obvious plastic deformation in the area of high stress and low cooling rate. A small amount of dendrites resulting from the relatively low temperature of the shot chamber at the initial stage of secondary solidification are fragmented as they pass through the in-gate during the mould filling process. The amount of dendrite fragments decreases with the increase of filling distance. During the solidification process of the remaining liquid, the nucleation rate of secondary particles(α2) increases with the increase of cooling rate, and the content of Si in secondary particles(α2) are larger than primary particles(α1). With the increase of cooling rate, the content of Si in secondary particles(α2) gradually increases. The morphologies of eutectic Si in different parts of die casting are noticeably different. The low cooling rate in the first filling positions leads to coarse eutectic structures, while the high cooling rate in the post filling positions promotes small and compact eutectic structures.

Experimental research on solidification structure of alloy 800H by linear electromagnetic stirring

The solidifi cation structures of alloy 800 H fabricated with and without linear electromagnetic stirring(L-EMS) were investigated. The results show that the solidification structure of the alloy can be obviously affected by the forced convection in melt caused by L-EMS. The average size of equiaxed grains of the alloy with L-EMS decreases from 3.5 mm to 2.3 mm, and the ratio of equiaxed grain increases from 5% to 43% compared with that without L-EMS. The microstructure of the alloy without L-EMS is composed of f ine equiaxed dendrites in the outermost layer and columnar dendrites in other areas, whereas that with L-EMS contains equiaxed dendrites, columnar dendrites and cross dendrites. In addition, the mechanism of dendrite fragment drift was proved by examining the composition change of the main alloying elements in the dendrite trunks at different solidifi cation stage using an electron probe micro-analyzer(EPMA).

Synthesis of Calix[4]arenes with Dendritic Fragments

The 1,3-distally selective functionalization of calix[4]arenes with benzylicbromides at the lower rim in excellent ytelds is described. The calix[4]arenes withdendritic fragnents obtalned exist in cone conformation.

Effects of vertical electromagnetic stirring on grain refinement and macrosegregation control of bearing steel billet in continuous casting

The grain refinement and macrosegregation control of GCrl5 bearing steel were investigated under a type of rarely-used electromagnetic stirring, vertical electromagnetic stirring （V-EMS）, in continuous casting. V-EMS can create an upward electromagnetic force and generate longitudinal loop convection, which ena- bles the better mixing of the upper part with the lower part of the liquid steel. The results showed that ap- plying V-EMS can enlarge the region of the equiaxed grain, decrease the secondary dendrite arm spacing （SDAS） and reduce the segregation of both carbon and sulfur. After applying V-EMS, liquid steel with a high solute concentration is brought to the dendrite tips, making the dendrite arms partially melt. The length of the dendrite fragment is approximately 1.8 mm, 10 to 12 times the SDAS. Upon increasing the amount of cooling water from 2.0 to 3.5 m3/h, the dendrite fragments exhibit an obvious aggregation fol- lowing V-EMS. Finally, a criterion for dendrite fragmentation under V-EMS was derived based on the dendrite fragmentation theory of Campanella et al.

Effect of Cr on Steel Solidification Structure Under EMS

Solidification experiments of Cr steel under linear EMS were conducted to investigate the columnar-to-equiaxed transition(CET).The results are compared with those in carbon steel to clarify effect of Cr content and EMS.The conclusions are as follow:The criterion for dendrite fragmentation under linear EMS is obtained and verified by previous paper,then is considered valid for Cr steel.Investigation is carried out on the relation between the superficial velocity in the bulk flow and critical solid fraction at the time of dendrite fragmentation(CET occurrence).The critical solid fraction is smaller in high Cr case.As a result,the CET occurrence is more difficult in this case.

Thermo-Electric Motions and Structures Generated by Static Magnetic Fields During the Solidification of Metallic Alloys

Thermo-electric currents in the presence of static magnetic fields generate significant electromagnetic forces(TEM forces).The thermo-electric currents are due to the Seebeck effect when temperature gradients exist in the material. Those forces may produce various phenomena like pumping,stirring in liquid metals as well as solid motions,stresses in the solid metal.Those effects may be encountered especially during the solidification of metallic materials because of the existence of significant temperature gradients.In liquid metals the application of a static magnetic field enhances TEM convection at moderate intensity but also damps it when it is strong enough.This means that there exists a maximum of the convection which occurs when the Hartmann layers are comparable to the considered length scale.However,the smaller the length scales are(for example when primary or secondary dendrite arm spacings are considered),the higher the magnetic field strength which is needed to damp the TEM convection.So far,many solidification experiments on various types of alloys(e.g.,Sn-Pb,Al-Cu,Al-Si,Al-Ni etc.)have been carried out.The experiments have shown that TEM convection occurs both in the liquid bulk but also in the deep mushy zone.TEM convection may strongly influence the meso-macrosegregation patterns,the solidification structures and the grain boundaries leading to the striking grain boundary structure of the mushy zone.The flow pattern and accordingly the segregations may be controlled by changing the orientation of the applied magnetic field,i.e.,axial or transverse.We have shown that very high magnetic field strengths,up to 16 T,are needed to damp the TEM convection.Heuristic numerical and analytical investigations show that the TEM force density is very important in the liquid,but can be even more important in the solid.Indeed,for high Hartmann number,the electric currents are confined in a small skin layer near the solid boundaries leading to a decay of the flow.However,the situation is different in the solid,since the force is still important and is not confined.This is confirmed experimentally,since the solidified structures are subject to a much greater rate of dislocations and twinning effects.Furthermore,the TEM forces on the solid promote the appearance of direct Columnar-to-Equiaxed Transitions thanks to the possible enhanced fragmentation of the dendrites.Such mechanisms have been recently partly observed by X-ray in situ observations,where channel formation effects as well as detachment of grains along with horizontal motions were observed.