Prediction of lime utilization ratio of dephosphorization in BOF steelmaking based on online sequential extreme learning machine with forgetting mechanism

The machine learning models of multiple linear regression(MLR),support vector regression(SVR),and extreme learning ma-chine(ELM)and the proposed ELM models of online sequential ELM(OS-ELM)and OS-ELM with forgetting mechanism(FOS-ELM)are applied in the prediction of the lime utilization ratio of dephosphorization in the basic oxygen furnace steelmaking process.The ELM model exhibites the best performance compared with the models of MLR and SVR.OS-ELM and FOS-ELM are applied for sequential learning and model updating.The optimal number of samples in validity term of the FOS-ELM model is determined to be 1500,with the smallest population mean absolute relative error(MARE)value of 0.058226 for the population.The variable importance analysis reveals lime weight,initial P content,and hot metal weight as the most important variables for the lime utilization ratio.The lime utilization ratio increases with the decrease in lime weight and the increases in the initial P content and hot metal weight.A prediction system based on FOS-ELM is applied in actual industrial production for one month.The hit ratios of the predicted lime utilization ratio in the error ranges of±1%,±3%,and±5%are 61.16%,90.63%,and 94.11%,respectively.The coefficient of determination,MARE,and root mean square error are 0.8670,0.06823,and 1.4265,respectively.The system exhibits desirable performance for applications in actual industrial pro-duction.

Analysis of Steel Slag Treatment Process and Comprehensive Utilization

As a by-product of steel enterprises,steel slag has a huge output and is rich in valuable minerals,but its comprehensive utilization rate is very low.The article mainly introduces the hot splashing method,hot sealing method,and drum method for the treatment of steel slag outside the furnace,and compares and analyzes the advantages and disadvantages of the production operation process and steel slag treatment process.At the same time,it also introduces the residual slag+double slag process and gasification dephosphorization slag circulation steelmaking technology for steel slag treatment inside the furnace,providing direction for steel enterprises to clean and comprehensively utilize steel slag.

Strengthening iron enrichment and dephosphorization of high-phosphorus oolitic hematite using high-temperature pretreatment

The efficient development and utilization of high-phosphorus oolitic hematite is of great strategic significance for the sustainable supply of iron-ore resources in China.In this paper,the mechanism of high-temperature pretreatment for enhancing the effect of iron enrichment and dephosphorization in the magnetization roasting–leaching process was studied by X-ray diffraction(XRD),vibration sample magnetometer(VSM),scanning electron microscopy and energy dispersive spectrometry(SEM–EDS).Compared with the process without high-temperature pretreatment,the iron grade of the magnetic separation concentrate after high-temperature pretreatment had increased by 0.98%,iron recovery rate had increased by 1.33%,and the phosphorus content in the leached residue had decreased by 0.12%.High-temperature pretreatment resulted in the dehydration and decomposition of hydroxyapatite,the dehydration of limonite and the thermal decomposition of siderite,which can produce pores and cracks and weaken the compactness of the ore,improve the magnetization characteristics of roasted ore,and strengthen the iron enrichment and dephosphorization during the magnetization roasting and leaching process.

THE APPLICATION OF THE LAW OF MASS ACTION IN COMBINATION WITH THE COEXISTENCE THEORY OF SLAG STRUCTURE TO THE MULTICOMPONENT SLAG SYSTEMS

It is shown by the the law of mass action in combination with the coexistence theory of slag structure that KMn n =NMno /(NFeo [%Mn] does not change with basicities and maintains constant at constant temperature; the oxidizing capabilities of multicomponent slag systems containing CaO, MgO etc., can be expressed by NFe tO =NFeO + 6NFe2 O3 + 8NFe3O4; the desulfurizing capabilities of various basic oxides for multicomponent slag systems can be calculated by Ls=8(KCaSNCaO+KMgsNMgo +KFeSNFeO)∑n/[%O]; the dephosphorizing capabili- ties of CaO-MgO-FeO-FeO O3-P2 O5 as well as CaO-FeO-Fe2 O3-A12 O3-P2 O5 molten slags expressed respectively by Lpo=(%P2O5)/[P]2 = 141.94[%O]5∑nK00(1 + K5N2Cao + K6N3CaO + K7N4CaO + K8N2MgO + K9N3MgO + K10N3FeO + K11N4Feo); LPO=(%P2O5)/[P]2= 141.94[%O]5∑nK00(1 + K10N2CaO+ K11N3CaO+ K12N4CaO + K13N3FeO + K14N4FeO) have good agreement with practical values.

Effect of Strong Basic Oxide（ Li2O,Na2O,K2O and BaO）on Property of CaO-Based Flux

It is found that strong basic oxides including Li2O,Na2O,K2O and BaO,which are used to replace a part of CaO in CaO-based fluxes,can lower the melting point and the viscosity and enhance the dephosphorizing ability. The mechanism was analysed and the addition of Li2O to CaO based fluxes was recommended.

Long Campaign of BF with Overheating-Free Cooling Stave

It is found that strong basic oxides including Li 2O, Na 2O, K 2O and BaO, which are used to replace a part of CaO in CaO based fluxes, can lower the melting point and the viscosity and enhance the dephosphorizing ability. The mechanism was analysed and the addition of Li 2O to CaO based fluxes was recommended.

Behavior of phosphorus enrichment in dephosphorization slag at low temperature and low basicity

At low basicity and low temperature, the dephosphorization behavior and phosphorus distribution ratio(LP) between slag and molten steel in the double slag and remaining slag process were studied with a 180 t basic oxygen furnace industrial experiment.The dephosphorization slags with different basicities were quantitatively analyzed.At the lower basicity range of 0.9–2.59, both LP and dephosphorization ratio were increased as the basicity of dephosphorization slag increased.Dephosphorization slag consisted of dark gray P-rich, light gray liquid slag,and white Fe-rich phases.With increasing basicity, not only did the morphologies of different phases in the dephosphorization slag change greatly, but the area fractions and P2O5 content of the P-rich phase also increased.The transfer route of P during dephosphorization can be deduced as hot metal → liquid slag phase + Fe-rich phase → P-rich phase.

Mass transfer of phosphorus in high-phosphorus hot-metal refining

Mass transfer of phosphorus in high-phosphorus hot-metal refining was investigated using CaO-FetO-SiO2 slags at 1623 K. Based on a two-film theory kinetic model and experimental results, it was found that the overall mass transfer coefficient, which includes the effects of mass transfer in both the slag phase and metal phase, is in the range of 0.0047 to 0.0240 cm/s. With the addition of a small amount of fluxing agents A1203 or Na20 into the slag, the overall mass transfer coefficient has an obvious increase. Silicon content in the hot metal also influences the overall mass transfer coefficient. The overall mass transfer coefficient in the lower [Si] heat is much higher than that in the higher [Si] heat. It is concluded that both fluxing agents and lower [Si] hot metal facilitate mass transfer of phosphorus in liquid phases. Fur- thermore, the addition of Na20 could also prevent rephosphorization at the end of the experiment.

Phosphorus reduction behavior of high-phosphate iron ore during hydrogen-rich sintering

High-phosphorus iron ore resource is considered a refractory iron ore because of its high-phosphorus content and complex ore phase structure. Therefore, the development of innovative technology to realize the efficient utilization of high-phosphorus iron ore resources is of theoretical and practical significance. Thus, a method for phosphorus removal by gasification in the hydrogen-rich sintering process was proposed. In this study, the reduction mechanism of phosphorus in hydrogen-rich sintering, as well as the reduction kinetics of apatite based on the non-isothermal kinetic method, was investigated. Results showed that, by increasing the reduction time from 20 to 60 min, the dephosphorization rate increased from 10.93%to 29.51%. With apatite reduction, the metal iron accumulates, and part of the reduced phosphorus gas is absorbed by the metal iron to form stable iron-phosphorus compounds, resulting in a significant reduction of the dephosphorization rate. Apatite reduction is mainly concentrated in the sintering and burning zones, and the reduced phosphorus gas moves downward along with flue gas under suction pressure and is condensed and adsorbed partly by the sintering bed when passing through the drying zone and over the wet zone. As a result, the dephosphorization rate is considerably reduced. Based on the Ozawa formula of the iso-conversion rate, the activation energy of apatite reduction is 80.42 kJ/mol. The mechanism function of apatite reduction is determined by a differential method (i.e., the Freeman-Carroll method) and an integral method (i.e., the Coats-Redfern method). The differential form of the equation is f(α)=2(1-α)^(1/2), and the integral form of the equation is G(α)=1-(1-α)^(1/2).

Reaction mechanism of phosphorus with multi phase fluxes during hot metal dephosphorization

The formation of solid solution combined with tricalcium phosphate and dicalcium silicate could promote a considerable removal of phosphorus from liquid slag to solid during hot metal dephosphorization,and thus the dephosphorization by using multi phase fluxes could significantly decrease the consumption of lime. However,the reaction mechanism of multi phase fluxes has not been understood clearly.In the present study,the phase diagram for the CaO-SiO_2-FeO-P_2O_5 system has been measured with certain oxygen partial pressure at hot metal pretreatment temperature.Comparing with the CaO-SiO_2-FeO system,shrinkage of liquid phase area at higher FeO contents was observed at 1 673 K with oxygen partial pressure of 9.2×10^(-11) atm.

Thermodynamic Properties of Mn-P and Fe-Mn-P Melts

Based on the phase diagrams and the coexistence theory of metallic melts structure involving compound formation, the cal- culating models of mass action concentrations for Mn-P and Fe-Mn-P melts have been formulated. The calculated mass action concen- trations agree well with the corresponding measured activities, this in turn shows that the deduced models can reflect the structural char- acteristics of the melts concerned and there isn't any saturation of phosphorus in both melts.

Control of Oxygen Potential and Its Effect on Dephosphorization of Ferromanganese

The relation of Lp(the ratio P content in slag to P content in ferromanganese) and L,(the ratio Mn content in slag to Mn content in ferromanganese) with C content[C]in ferromanganese were tested by means of the equilibrium experiments of P and Mn between ferromanganese and BaO-BaF-MnO slag system.The results show that there exists in ferromanganese an optimum C content[C]* corresponding to maximum Land minimum L> which is closely related to oxygen potential in the system and the activity of P in the alloy.The control limits of oxygen potential in dephosphorization of ferromanganese are then analyzed.The theoretical limits and measures to improve ferromanganese dephosphorization with BaO-based slag are studied comprehensively based on previous research.

Thermodynamic Study on BaO-CaO-CaF_2 Slags for Dephosphorization of Molten Steel

The molten steel was dephosphorized by high basic BaO-based slags (BaO-CaO-CaF_2) to achieve ultra low phosphorus level. The dephosphorization ability of the BaO-CaO-CaF_2 slags was tested. The phosphate capacity of this slag system at 1 620 ℃ varied from 10^(18.03) to 10^(19.11) with an activity coefficient of P_2O_5 ranging from 10^(-19.47) to 10^(-18.09). The effect of BaO content, initial phosphorus content and oxygen potential of molten steel on dephosphorization was discussed. The phosphorus pick-up by the BaO-based slags was studied.

The Effect on Activated Sludge of Chemical Coagulants Applied in Synchronization Dephosphorization

Combined with the practical experience of wastewater treatment plant, the chemical coagulants have inhibition effects on microorganism activity, with the influence degree of PAC (polyaluminium chloride) > AlCl3> Fe2(SO4)3. In synchronization dephosphorization, the inhibition rates of PAC in 10 ppm and 20 ppm are 11.9% and 33% respectively;while the inhibition rates of AlCl3 and Fe2(SO4)3 in 20 ppm are 15.8% and 8.5% respectively, compared with 9.6% and 5.4% in 10 ppm. Backwash wastewater from sand filter after adding coagulants has no direct inhibition effect on microorganism, but it results in inorganic components increase in active sludge. By taking North STP as an example, the VSS/SS ratio reduced from 0.65 after coagulants application to 0.54.

Structure Characterization and Dephosphorization Effect Analysis of Oyster Shell-silica Micropowder Waste Water Dephosphorization Materials

In this work,the effects of pH value of waste water and initial concentration of phosphorus on dephosphorization materials were investigated.The materials were prepared by shaping,sintering and hydrothermal reshaping oyster shell and silica micro-powder.Different concentrations of phosphorus-contained waste water were simulated with potassium dihydrogen phosphate solution,the effect of dephosphorization was tested with phosphomolybdenum blue spectrophotometer method,and the crystal phase and microstructure of materials were characterized by XRD and SEM methods. It was indicated that dephosphorization was completed in 6 h when the initial phosphorus concentration in waste water was lower than 15 mg/L, and the dephosphorization time prolonged as the increase of phosphorus concentration. It was observed that the pH value of waste water influenced dephosphorization significantly, and neutral subalkalic environment favored dephosphorization. When the pH value was 11, the efficiency of dephosphozation was the greatest. For waste water with an initial concentration of 20 mg/L, the dephosphozation rate is close to 100% in8 h.

Calculating Model of Mass Action Concentrations for Fe-Cr-P Melts and Optimization of Thermodynamic Parameters

According to the results of research on the thermodynamic propelles of Fe-Cr, Fe-P and Cr-P melts, the measured achvihes of Fe-Cr-P melts from reference sources as well as the coexistence theory of metallic melts structure involving compound formation, a calculating model of the mass action concentrations for Fe-Cr-P melts has been formulated and some of its thermodynamic parameters have been optimized. The calculated mass action concentrations agree with the measured achvities, which shows that this model can reflect the structural reality of Fe-Cr-P melts.

Vacuum Treatment for Simultaneous Desulphurization and Dephosphorization of Hot Metal and Molten Steel

The vacuum treatment for simultaneous desulphurization and dephosphorization of hot metal and molten steel with pre-melted CaO-based slag was carried out.For pre-treatment of hot metal,both desulphurization and dephosphorization are improved with the increase of CaO in slag,but deteriorated with the increase of CaF2 in slag.The average desulphurization and dephosphorization rate is 68.83 % and 78.46 %,respectively.For molten steel,the substitution of BaO for CaO in slag has minor effect on simultaneous desulphurization and dephosphorization.The desulphurization and dephosphorization rate is higher than 90% and 50% respectively with the lowest final sulfur and phosphorus mass percent being 0.001 2% and 0.010%,respectively.The overall effect of simultaneous desulphurization and dephosphorization of molten steel is better than that of hot metal.

Distribution of Phosphorus between CaO-CaF2 Slag and Fe-C-P Melt

The equilibrium distribution ratio of phosphorus between CaO-CaF2 molten slag and Fe-C-P melt at 1450 ℃ was measured.The phosphate capacity of slag and the activity coefficient of phosphorus oxide were calculated.

Slag formation path during dephosphorization process in a converter

The slag formation path is important for efficient dephosphorization in steelmaking processes. The phosphorus capacity and the melting properties of the slag are critical parameters for optimizing the slag formation path. Regarding these two factors, the phosphorus partition ratio was calculated using the regular solution model （RSM）, whereas the liquidus diagrams of the slag systems were estimated using the FactSage thermodynamic package. A slag formation path that satisfies the different requirements of dephosphorization at different stages of dephosphorization in a converter was thus established through a combination of these two aspects. The composition of the initial slag was considered to be approximately 15wt%CaO-44wt% SiOz-41wt%FeO. During the dephosphorization process, a slag formation path that follows a high-iron route would facilitate efficient dephosphorization. The composition of the final dephosphorization slag should be approximately 53wt%CaO-25.Swt% SiO2-21.5wt%FeO. The composition of the final solid slag after dephosphorization is approximately 63.6wt%CaO-30.3wt%SiO2-6. 1wt%FeO.

Effects of oxygen potential and flux composition on dephosphorization and rephosphorization of molten steel

The dephosphorization experiments of low phosphorus containing steel by CaO-based and BaO-based fluxes were carried out. The effects of the oxygen potential in molten steel and the BaO content in the slag on dephosphorization and rephosphorization of molten steel were analyzed. The results showed that the dephosphorization ratio of more than 50% and the ultra-low phosphorus content of less than 0.005% in steel were obtained by the three kinds of dephosphorization fluxes as the oxygen potential of molten steel higher than 400×10^-6. Rephosphorization of molten steel was serious as the oxygen content of molten steel lower than 10×10^-6. BaO-based fluxes can improve the dephosphorization effect and reduce the phosphorus pick-up effectively under the condition of weak deoxidization of molten steel （the oxygen potential is about 100×10^-6）, but can not prevent rephosphorization under the condition of deep deoxidization of molten steel （the oxygen potential less than 10×10^-6）.