Effects of rare earth elements on sulphur and phosphorus impurities in deposited metal

In order to reduce sulphur （ S ） and phosphorus （ P ） impurities in deposited metal, a small amount of rare earth （RE） lanthanum （ La） and yttrium （Y） were added into the coating ofE4303 electrode, a low carbon steel electrode. The microstructures of deposited metal were analyzed with metalloscope, and then the content of S and P was examined by energy dispenive X-ray spectrometer （ EDXS ）, and by wavelength dispersive X-ray fluorescence （XRF） spectrometer for further examination. The results show that the proper addition of La and Y can be beneficial to the desulfurization and dephosphorization of the deposited metal. Certainly, difference in the addition amount of La and Y could lead to various desulfurization and dephosphorization efficiency, in which the former is more obvious than the latter. With the proper amount of La attd Y, there is finer microstructure in deposited metal, and mechanical properties are improved as well. The S content in deposited metal with added La and Y decreases by 44. 44 wt. % , while the P content 6. 67 wt. %, compared with that in deposited metal without La and II.

Effect of heat input and postweld heat treatment on microstructure and toughness of heat-resistant steel E911 deposited metal

The microstructure of E911 deposited metal was observed and the effect of heat input and postweld heat treatment on microstructure and impact toughness was investigated. The microstructure consists of tempered martensite and residual δ- ferrite. The morphology of tempered martensite is columnar and the residual δ-ferrite is polygonal. With the increase in heat input, the width of columnar martensite grain and the size of residual δ-ferrite increased, whereas the volume fraction of residual δ-ferrite varied slightly. The impact toughness decreased as heat input increased. The result reveals that coarsening columnar martensite grain and δ-ferrite have greater effect on impact toughness than volume fraction of residual δ-ferrite. As the time of postweld heat treatment is exceeded 8h, aggregation of M23 C6occurs in some grain boundaries or lath interfaces. The partial aggregation of M23 C6 results in the decrease in impact toughness.

Study on microstructure and properties of 590 MPa class welding wire deposited metal on hull

By means of metallographic microscope(OM),scanning electron microscope(SEM),back scattering electron diffraction(EBSD)and transmission electron microscope(TEM),the effect of Cu on microstructure transformation and mechanical properties of deposited metal of 590MPa class steel welding wire was studied.The results show that the microstructure of deposited metal is composed of acicular ferrite,lamellar bainite,granular bainite and residual austenite.With the increase of Cu content,the phase transition temperature of the deposited metal decreases,making the phase transition region of ferrite and pearlite shift to the right,expanding the phase transition region of bainite and shrinking the phase transition region of ferrite and pearlite.The microstructure of deposited metal changed,the content of M-A elements increased but the size decreased,and the ferrite-bainite biphasic microstructure was matched.The reduction of M-A component content in strips and blocks and the reduction of effective grain size will reduce the nucleation probability of microcracks,increase crack growth resistance,and improve the impact toughness of the deposited metal.

Preparation and electrochemical lithium storage performance of porous silicon microsphere composite with metal modification and carbon coating

This work adopts a multi⁃step etching⁃heat treatment strategy to prepare porous silicon microsphere com⁃posite with Sb⁃Sn surface modification and carbon coating(pSi/Sb⁃Sn@C),using industrial grade SiAl alloy micro⁃spheres as a precursor.pSi/Sb⁃Sn@C had a 3D structure with bimetallic(Sb⁃Sn)modified porous silicon micro⁃spheres(pSi/Sb⁃Sn)as the core and carbon coating as the shell.Carbon shells can improve the electronic conductivi⁃ty and mechanical stability of porous silicon microspheres,which is beneficial for obtaining a stable solid electrolyte interface(SEI)film.The 3D porous core promotes the diffusion of lithium ions,increases the intercalation/delithia⁃tion active sites,and buffers the volume expansion during the intercalation process.The introduction of active met⁃als(Sb⁃Sn)can improve the conductivity of the composite and contribute to a certain amount of lithium storage ca⁃pacity.Due to its unique composition and microstructure,pSi/Sb⁃Sn@C showed a reversible capacity of 1247.4 mAh·g^(-1) after 300 charge/discharge cycles at a current density of 1.0 A·g^(-1),demonstrating excellent rate lithium storage performance and enhanced electrochemical cycling stability.

Effects of Alloy Element and Microstructure on Corrosion Resistant Property of Deposited Metals of Weathering Steel

Alloy element and microstructure are key factors that dominate mechanical and corrosion resistant properties of weathering steel. The effect of Mo on microstructure, mechanical properties and corrosion resistant property of depos ited metal was investigated. Experimental results show that with the increase of Mo content in deposited metals, the phase transformation temperature decreases, and the ferrite zone in CCT diagram moves rightward, resulting in en larged bainite zone and reduced ferrite and pearlite zone. The addition of 0.24 mass% Mo in deposited metal results in the increase of tensile strength, more M-A constituent and less high angle grain which reduce the low temperature toughness. It is found that Mo can raise the weathering resistance of deposited metal in industrial atmosphere. Analy sis indicates that Mo may enrich in the inner rust layer, produce MoO3, enhance the formation of compact rust film and impede the anode dissolution reaction. Granular bainite in deposited metals displays better corrosion resistance than acicular ferrite during the initial corrosion stage, but its long-term influence on the corrosion resistance is limited.

Effect of Al in Ti－microalloyed Mn－Ni－Mo welding wire on microstructure and toughness of deposited metal

The effect of Al in Ti-microalloyed welding wire on microstructure and toughness of deposited metals is studied.The results show that the deposited metal toughness worsens with increasing Al in wire' The mechanism of Al is as follows:(1) Al makes oxygen content in deposited metal increase.(2)Al restrains the formation of Ti-rich oxide inclusion, which causes granular bainite microstructure in deposited metal.(3)The content of solute Ti in deposited metal increases with Al content in welding wire,as a result,a part of carbonrich constitution in deposited metal is in the form of twin martensite.

Effect of microstructure on toughness of 9Cr-lMo deposited metal with varying heat inputs

The microstractures of 9Cr-lMo multipass deposited metal were observed. The effect of microstructure on impact toughness of 9Cr-lMo multipass deposited metal with varying heat inputs was investigated. Result shows that fine-grained microstructure occurs in reheated zones. The absorbed energy increases with the increase of volume fraction of fine-grained microstructure , suggesting that the volume fraction of fine-grained microstracture influences directly on impact toughness. The increasing ratio of fine-grained zone thickness to weld layer thickness is responsible for improving impact toughness after PWHT.

Influence of processing parameters on laser metal deposited copper and titanium alloy composites

The laser metal deposition （LMD） was conducted on copper by varying the processing parameters in order to achieve the best possible settings. Two sets of experiments were conducted. The deposited composites were characterized through the evolving microstructure, microhardness profiling and mechanical properties. It was found that the evolving microstructures of the deposited composites were characterized with primary, secondary and tertiary arms dendrites, acicular microstructure as well as the alpha and beta eutectic structures. From the two sets of experiments performed, it was found that Sample E produced at a laser power of 1200 W and a scanning speed of 1.2 m/min has the highest hardness of HV （190±42） but exhibits some lateral cracks due to its brittle nature, while Sample B produced at laser power of 1200 W and a scanning speed of 0.3 m/min shows no crack and a good microstructure with an increase in dendrites. The strain hardening coefficient of the deposited copper composite obtained in this experiment is 3.35.

Effect of electropulsing on anisotropy in strength of laser metal deposited Ti-6Al-4V alloy

The effect of electropulsing treatment on microstructure and mechanical strength of laser metal deposited Ti−6Al−4V alloy was investigated in order to eliminate the anisotropy in strength of laser metal deposited Ti−6Al−4V alloy by tensile tests,optical microscopy,scanning electron microscopy,electron back-scattered diffraction analyses and transmission electron microscopy.With increasing applied voltages from 0 to 130 V,the evolution of microstructure within columnarβgrains followed the sequence ofα′martensite→colonyαstructure→basket-weaveαstructure.The electropulsing treated at 130 V weakened the texture of martensite withinβgrains.The as-built Ti−6Al−4V alloy showed an anisotropy in yield strength(6.2%).After processing at 130 V,the anisotropy in yield strength was reduced to 0.6%,which was attributed to the almost equivalent distribution of Schmid factor in the samples deformed along different orientations.

Metal Organic Chemical Vapour Deposited Thin Films of Cobalt Oxide Prepared via Cobalt Acetylacetonate

The single solid source precursor, cobalt （Ⅱ） acetylacetonate was prepared and characterized by infrared spectroscopy. Thin films of cobalt oxide were deposited on soda lime glass substrates through the pyrolysis （metal organic chemical vapour deposition （MOCVD）） of single solid source precursor, cobalt acetylacetonate, Co[C5H7O2]2 at a temperature of 420℃. The compositional characterization carried out by rutherford backscattering spectroscopy and X-ray diffraction （XRD）, showed that the films have a stoichiometry of Co2O3 and an average thickness of 227±0.2 nm. A direct energy gap of 2,15±0.01 eV was calculated by the data obtained by optical absorption spectroscopy. The morphology of the films obtained by scanning electron microscopy, showed that the grains were continuous and uniformly distributed at various magnifications, while the average grain size was less than i micron for the deposited thin films of cobalt oxide.

Microstructure transformations and improving wear resistance of austenitic stainless steel additively fabricated by arc-based DED process

In this study, austenitic stainless steel(ASS) was additively fabricated by an arc-based direct energy deposition(DED) technique. Macrostructure, microstructure, mechanical characteristics at different spatial orientations(0°, 90°, and 45°), and wear characteristics were evaluated at the deposited structure top, middle, and bottom regions. Results show that austenite(γ) and delta-ferrite(δ) phases make up most of the microstructure of additively fabricated SS316LSi steel. Within γ matrix, δ phase is dispersed both(within and along) grain boundaries, exhibiting a fine vermicular morphology. The bottom, middle,and top regions of WAAM deposited ASS exhibit similar values to those of wrought SS316L in the tensile and impact test findings. Notably, a drop in hardness values is observed as build height increases. During SEM examinations of fractured surfaces from tensile specimen, closed dimples were observed, indicating good ductility of as-built structure. Wear test findings show signs of mild oxidation and usual adhesive wear. By depositing a mechanically mixed composite layer, an increase in the oxidation percentage was discovered to facilitate healing of worn surfaces. The findings of this study will help in design, production and renovation of products/components that are prone to wear. WAAM-deposited ASS has remarkable strength and ability to withstand impacts;it can be used in the production of armour plates for defence applications, mainly military vehicles and aircraft.

Effect of Mn and Ni on Microstructure and Impact Toughness of Submerged Arc Weld Metals

The influences of Mn and Ni contents on the impact toughness and microstructure in the weld metals of high strength low alloy steels were studied. The objective of this study was to determine the optimum composition ranges of Mn and Ni to develop welding consumables with better resistance to cold cracking. The results indicated that Mn and Ni had considerable effect on the microstructure of weld metal, and both Mn and Ni promoted acicular ferrite at the expense of proeutectoid ferrite and ferrite side plates. Varying Ni content influenced the Charpy impact energy, the extent of which depended on Mn content. Based on the properties and impact resistance, the optimum levels of Mn and Ni were suggested to be 0.6%—0.9%,, and 2.5%—3.5%, respectively. Additions beyond this limit promoted the formation of segregation structures and other microstructural features, which may be detrimental to weld metal toughness.

Effect of welding process methods on the regularity of iron element in copper/steel deposited layer

Copper was surfaced on the Q235 substrate by shielded metal arc welding （SMAW） and tungsten inert-gas （TIG） arc welding, the regularity of iron element in deposited metal was analyzed by metallograph, scanning electron microscopy and energy disperse spectroscopy. The results indicate that with the increase of SMA W welding speed, the iron content decreases and the granular or spherical iron becomes more bulky in the overlay. The iron content obviously decreases with the increase of surfacing layers＇ numbers in multilayer welding because of the substrate dilution. On the third layer, the microstrueture of deposited metal is single-phase e-copper. Under the influence of welding methods, the granular or spherical crystal morphology is more likely to form in SMAW for the more divergent arc heat, but is dendrite in TIG welding because of centralized arc energy.

The Ore-forming Mechanism of the Jiajika Pegmatite-Type Rare Metal Deposit in Western Sichuan Province:Evidence from Isotope Dating

Granitic pegmatites are commonly thought to form by fractional crystallization or by liquid immiscibility of granitic magma; however, these proposals are based mainly on analyses of fluid and melt inclusions. Here, we use the Jiajika pegmatite deposit, the largest spodumene deposit in Asia, as a case study to investigate ore forming processes using isotope dating. Dating of a single granite sample from the Jiajika deposit using multiple methods gave a zircon U-Pb SHRIMP age of 208.4 ~ 3.9 Ma, an 4~Ar/39Ar age for muscovite of 182.9 ~ 1.7 Ma, and an 4~Ar/39Ar age for biotite of 169.9 ＋ 1.6 Ma. Based on these dating results and the 4~Ar/39Ar age of muscovite from the Jiajika pegmatite, a temperature-time cooling track for the Jiajika granite was constructed using closure temperatures of the different isotope systems. This track indicates that the granite cooled over ^-40 m. y., with segregation of the pegmatite fluid from the granitic magma at a temperature of ~700~C. This result suggests that the Jiajika pegmatite formed not by fractional crystallization, but by segregation of an immiscible liquid from the granitic magma. When compared with fractional crystallization, the relatively early timing of segregation of an immiscible liquid from a granitic magma can prevent the precipitation of ore-forming elements during crystallization, and suggests that liquid immiscibility could be an important ore-forming process for rare metal pegmatities. We also conclude that isotope dating is a method that can potentially be used to determine the dominant ore-forming processes that occurred during the formation of granite-related ore deposits, and suggest that this method can be employed to determine the formation history of the W-Sn ore deposits found elsewhere within the Nanling Metallogenic Belt.

Underwater Laser Welding/Cladding for High-performance Repair of Marine Metal Materials:A Review

With the rapid developments of marine resource exploitation,mounts of marine engineering equipment are settled on the ocean.When it is not possible to move the damaged equipment into a dry dock,welding operations must be performed in underwater environments.The underwater laser welding/cladding technique is a promising and advanced technique which could be widely applied to the maintenance of the damaged equipment.The present review paper aims to present a critical analysis and engineering overview of the underwater laser welding/cladding technique.First,we elaborated recent advances and key issues of drainage nozzles all over the world.Next,we presented the underwater laser processing and microstructural-mechanical behavior of repaired marine materials.Then,the newly developed powder-feeding based and wire-feeding based underwater laser direct metal deposition techniques were reviewed.The differences between the convection,conduction,and the metallurgical kinetics in the melt pools during underwater laser direct metal deposition and in-air laser direct metal deposition were illustrated.After that,several challenges that need to be overcame to achieve the full potential of the underwater laser welding/cladding technique are proposed.Finally,suggestions for future directions to aid the development of underwater laser welding/cladding technology and underwater metallurgical theory are provided.The present review will not only enrich the knowledge in the underwater repair technology,but also provide important guidance for the potential applications of the technology on the marine engineering.

In situ laser deposition of NiTi intermetallics for corrosion improvement of Ti-6Al-4V alloy

NiTi intermetallic coatings were fabricated on the surface of Ti-6Al-4V alloy by melting Ni and Ti powders using laser metal deposition（LMD） process.The effects of NiTi reinforcement content on the microstructure,hardness and corrosion properties of the coatings were examined.The results show that the deposited coatings are characterized by NiTi,NiTi2 and NiTi3 intermetallic phases.An appreciable increase in corrosion resistance is obtained for all the coatings,and Ti55Ni45 coating shows the highest corrosion resistance;while coatings Ti50Ni50 and Ti45Ni55 follow in that succession.The reinforcement materials are proven to be corrosion resistant in the tested environment,and the effect of Ti is more dominant.

An overview of laser-based multiple metallic material additive manufacturing: from macro- to micro-scales

Additive manufacturing(AM)is an emerging customized three-dimensional(3D)functional product fabrication technology.It provides a higher degree of design freedom,reduces manufacturing steps,cost and production cycles.However,existing metallic component 3D printing techniques are mainly for the manufacture of single material components.With the increasing commercial applications of AM technologies,the need for 3D printing of more than one type of dissimilar materials in a single component increases.Therefore,investigations on multi-material AM(MMAM)emerge over the past decade.Lasers are currently widely used for the AM of metallic components where high temperatures are involved.Here we report the progress and trend in laser-based macro-and micro-scale AM of multiple metallic components.The methods covered in this paper include laser powder bed fusion,laser powder directed energy deposition,and laser-induced forward transfer for MMAM applications.The principles and process/material characteristics are described.Potential applications and challenges are discussed.Finally,future research directions and prospects are proposed.

Fractal evolution mechanism of rock fracture in undersea metal mining

Through rock mechanics test, similar simulation experiment, borehole photographic observation of rock fissure, numerical simulation calculation of plastic zone distribution and deformation monitoring of rock mass during undersea mining, the fractal evolution mechanisms of rock fracture in undersea metallic deposits of Sanshandao Gold Mine were studied by fractal theory. The experimental researches on granite mechanics test in undersea deposit indicate that with the increase of load, the granite deformation energy and the fractal dimension of acoustic emission(FDAE) increase gradually. However, after reaching the peak stress of specimen, the fractal dimensions of acoustic emission(FDAEs) decrease and the granite specimen fails. Therefore, the fractal dimension evolution of rock failure can be divided into four stages, which are fissure inoculation stage, fissure growth stage, fissure expansion stage and fracture instability stage, respectively. By calculating and analyzing the damage photographs of rock specimens in Sanshandao Gold Mine, the fractal dimension of rock fissure is 1.4514, which is close to the average value of FDAE during granite destruction, i.e., 1.4693. Similar simulation experiments of undersea mining show that with the excavation proceeding, the FDAE in rock stratum increases gradually, and when the thickness of the isolation roof is less than 40 m, the FDAE begins to decrease, and meanwhile the sign of water inrush emerges. The numerical simulation researches on the plastic zone distribution of undersea mining in Sanshandao Gold Mine indicate that the fractal dimension of plastic zone(FDPZ) where the failure characteristics occur is 1.4598, close to the result of similar simulation experiment of 1.4364, which shows the sign of water inrush. Meanwhile, the thickness of the isolation roof for undersea mining should be more than 40 m, which is consistent with the results of similar simulation experiment. In Sanshandao Gold Mine, the rock fissures in undersea mining were observed by borehole photography and the rock mass deformation was monitored by multi-point displacement meters, and at the same time the fractal dimensions of strata borehole fissure distribution and energy release ratio(ERR) of rock mass were calculated by fractal principle, which are 1.2328 and 1.2685, respectively. The results demonstrate that rock deformation and fissure propagation are both in the second stage of fissure growth, and have not reached the fourth stage of fracture instability. Therefore, the conclusion can be obtained that the undersea mining in Sanshandao Gold Mine is safe at present.

Fluid Inclusion Geochemistry of Metallic Ore Deposits in the South- Central Sector of theDa Hinggan Mountains in China

Physicochemical parameters of mineralization such as temperature, pressure, salinity, density, composition and boiling of ore fluids as well as pH, Eh, fo2 and reducing parameter in theprocess of mineralization of major ore deposits in the study district have been obtained by the authors through systematic observation and determination of characteristics and phase changes of fluid inclusions at different temperatures and analysis of gaseous and liquid phase compositions of the inclusions, thus providing a scientific basis for the division of mineralization-alteration stages, types of mineral deposits and minerogenetic series and the deepening of the knowledge about the ore-forming processes and mechanisms of mineral deposits. It is indicated that the deposits of the same type have similar fluid inclusion geochemical features and physicochemical parameters though they belong to different minerogenetic series, while the compositions of inclusions are not conditioned by deposit types but closely related to the minerogenetic series of deposits.

Plasmon Assisted Highly Efficient Visible Light Catalytic CO_(2) Reduction Over the Noble Metal Decorated Sr-Incorporated g-C_(3)N_(4)

The photocatalytic performance of g-C_(3)N_(4) for CO_(2) conversion is still inadequate by several shortfalls including the instability,insu cient solar light absorption and rapid charge carrier's recombination rate. To solve these problems,herein,noble metals(Pt and Au)decorated Sr-incorporated g-C_(3)N_(4) photocatalysts are fabricated via the simple calcination and photo-deposition methods. The Sr-incorporation remarkably reduced the g-C_(3)N_(4) band gap from 2.7 to 2.54 eV,as evidenced by the UV–visible absorption spectra and the density functional theory results. The CO_(2) conversion performance of the catalysts was evaluated under visible light irradiation. The Pt/0.15 Sr-CN sample produced 48.55 and 74.54 μmol h-1 g-1 of CH_(4) and CO,respectively.These amounts are far greater than that produced by the Au/0.15 Sr-CN,0.15 Sr-CN,and CN samples. A high quantum e ciency of 2.92% is predicted for the Pt/0.15 Sr-CN sample. Further,the stability of the photocatalyst is confirmed via the photocatalytic recyclable test. The improved CO_(2) conversion performance of the catalyst is accredited to the promoted light absorption and remarkably enhanced charge separation via the Sr-incorporated mid gap states and the localized surface plasmon resonance e ect induced by noble metal nanoparticles.This work will provide a new approach for promoting the catalytic e ciency of g-C_(3)N_(4) for e cient solar fuel production.