On-line temperature monitoring of plasma sprayed coating is presented, which is based on IR pyrometery combined to robot trajectories. Temperature fields of the substrate before spraying and the deposited coating when...On-line temperature monitoring of plasma sprayed coating is presented, which is based on IR pyrometery combined to robot trajectories. Temperature fields of the substrate before spraying and the deposited coating when the damage happens are taken to investigate the temperature fluctuation information. Experimental results demonstrate that coating damage always occurs in the temperature transition area of the substrate from the higher to the lower, as well as the higher temperature area. The temperature difference between the peak and the mean of the relevant regions is beyond 30 - 50℃ or even higher. This case provides the omen of coating damage and the focusing scopes for the process control of coating temperature in plasma spraying展开更多
The existing research of welding arc mainly focuses on the stable combustion state and the research on the mechanism of welding arc ignition process is quite lack.The tungsten inert gas（TIG） touch arc ignition proce...The existing research of welding arc mainly focuses on the stable combustion state and the research on the mechanism of welding arc ignition process is quite lack.The tungsten inert gas（TIG） touch arc ignition process is observed via a high speed camera and the high time resolution spectral diagnosis system.The changing phenomenon of main ionized element provided the electrons in the arc ignition is found.The metallic element is the main contributor to provide the electrons at the beginning of the discharging,and then the excitated shielding gas element replaces the function of the metallic element.The electron density during the period of the arc ignition is calculated by the Stark-broadened lines of Hα.Through the discussion with the repeatability in relaxation phenomenon,the statistical regularity in the arc ignition process is analyzed.The similar rules as above are observed through the comparison with the laser-assisted arc ignition experiments and the metal inert gas（MIG） arc ignition experiments.This research is helpful to further understanding on the generation mechanism of welding arc ignition and also has a certain academic and practical significance on enriching the welding physical theoretical foundation and improving the precise monitoring on automatic arc welding process.展开更多
Envelope analysis is an effective method for characterizing impulsive vibrations in wired condition monitoring(CM)systems. This paper depicts the implementation of envelope analysis on a wireless sensor node for obtai...Envelope analysis is an effective method for characterizing impulsive vibrations in wired condition monitoring(CM)systems. This paper depicts the implementation of envelope analysis on a wireless sensor node for obtaining a more convenient and reliable CM system. To maintain CM performances under the constraints of resources available in the cost effective Zigbee based wireless sensor network(WSN), a low cost cortex-M4 F microcontroller is employed as the core processor to implement the envelope analysis algorithm on the sensor node. The on-chip 12 bit analog-to-digital converter(ADC) working at 10 k Hz sampling rate is adopted to acquire vibration signals measured by a wide frequency band piezoelectric accelerometer. The data processing flow inside the processor is optimized to satisfy the large memory usage in implementing fast Fourier transform(FFT) and Hilbert transform(HT). Thus, the envelope spectrum can be computed from a data frame of 2048 points to achieve a frequency resolution acceptable for identifying the characteristic frequencies of different bearing faults. Experimental evaluation results show that the embedded envelope analysis algorithm can successfully diagnose the simulated bearing faults and the data transmission throughput can be reduced by at least 95% per frame compared with that of the raw data, allowing a large number of sensor nodes to be deployed in the network for real time monitoring.展开更多
基金The work is supported by the National Natural Science Foundation of China （No. 51005085）.
文摘On-line temperature monitoring of plasma sprayed coating is presented, which is based on IR pyrometery combined to robot trajectories. Temperature fields of the substrate before spraying and the deposited coating when the damage happens are taken to investigate the temperature fluctuation information. Experimental results demonstrate that coating damage always occurs in the temperature transition area of the substrate from the higher to the lower, as well as the higher temperature area. The temperature difference between the peak and the mean of the relevant regions is beyond 30 - 50℃ or even higher. This case provides the omen of coating damage and the focusing scopes for the process control of coating temperature in plasma spraying
基金supported by National Natural Science Foundation of China(Grant No. 50375005)
文摘The existing research of welding arc mainly focuses on the stable combustion state and the research on the mechanism of welding arc ignition process is quite lack.The tungsten inert gas（TIG） touch arc ignition process is observed via a high speed camera and the high time resolution spectral diagnosis system.The changing phenomenon of main ionized element provided the electrons in the arc ignition is found.The metallic element is the main contributor to provide the electrons at the beginning of the discharging,and then the excitated shielding gas element replaces the function of the metallic element.The electron density during the period of the arc ignition is calculated by the Stark-broadened lines of Hα.Through the discussion with the repeatability in relaxation phenomenon,the statistical regularity in the arc ignition process is analyzed.The similar rules as above are observed through the comparison with the laser-assisted arc ignition experiments and the metal inert gas（MIG） arc ignition experiments.This research is helpful to further understanding on the generation mechanism of welding arc ignition and also has a certain academic and practical significance on enriching the welding physical theoretical foundation and improving the precise monitoring on automatic arc welding process.
文摘Envelope analysis is an effective method for characterizing impulsive vibrations in wired condition monitoring(CM)systems. This paper depicts the implementation of envelope analysis on a wireless sensor node for obtaining a more convenient and reliable CM system. To maintain CM performances under the constraints of resources available in the cost effective Zigbee based wireless sensor network(WSN), a low cost cortex-M4 F microcontroller is employed as the core processor to implement the envelope analysis algorithm on the sensor node. The on-chip 12 bit analog-to-digital converter(ADC) working at 10 k Hz sampling rate is adopted to acquire vibration signals measured by a wide frequency band piezoelectric accelerometer. The data processing flow inside the processor is optimized to satisfy the large memory usage in implementing fast Fourier transform(FFT) and Hilbert transform(HT). Thus, the envelope spectrum can be computed from a data frame of 2048 points to achieve a frequency resolution acceptable for identifying the characteristic frequencies of different bearing faults. Experimental evaluation results show that the embedded envelope analysis algorithm can successfully diagnose the simulated bearing faults and the data transmission throughput can be reduced by at least 95% per frame compared with that of the raw data, allowing a large number of sensor nodes to be deployed in the network for real time monitoring.
