Diamond tools with orderly arrangements of diamond grits have drawn considerable attention in the machining field owing to their outstanding advantages of high sharpness and long service life.This diamond super tool,a...Diamond tools with orderly arrangements of diamond grits have drawn considerable attention in the machining field owing to their outstanding advantages of high sharpness and long service life.This diamond super tool,as well as the manufacturing equipment,has been unavailable to Chinese enterprises for a long time due to patents.In this paper,a diamond blade segment with a 3D lattice of diamond grits was additively manufactured using a new type of cold pressing equipment(AME100).The equipment,designed with a rotary working platform and 16 molding stations,can be used to additively manufacture segments with diamond grits arranged in an orderly fashion,layer by layer;under this additive manufacturing process,at least 216000 pcs of diamond green segments with five orderly arranged grit layers can be produced per month.The microstructure of the segment was observed via SEM and the diamond blade fabricated using these segments was compared to other commercial cutting tools.The experimental results showed that the 3D lattice of diamond grits was formed in the green segment.The filling rate of diamond grits in the lattice could be guaranteed to be above 95%;this is much higher than the 90%filling rate of the automatic array system(ARIX).When used to cut stone,the cutting amount of the blade with segments made by AME100 is two times that of ordinary tools,with the same diamond concentration.When used to dry cut reinforced concrete,its cutting speed is 10%faster than that of ARIX.Under wet cutting conditions,its service life is twice that of ARIX.By applying the machine vision online inspection system and a special needle jig with a negative pressure system,this study developed a piece of additive manufacturing equipment for efficiently fabricating blade segments with a 3D lattice of diamond grits.展开更多
Residual stresses of coated diamond grits were analyzed by a finite element unit cell model. Diamond grits coated with four types of metals, W, Mo, Ti, and Cr, were considered. The numerical results show that compress...Residual stresses of coated diamond grits were analyzed by a finite element unit cell model. Diamond grits coated with four types of metals, W, Mo, Ti, and Cr, were considered. The numerical results show that compressive stress occurs in the diamond particles and tensile stress occurs in the metal matrix; compressive stress is concentrated in the diamond sharp comer; interface stresses decrease by more than 1000 MPa with a metal interlayer; plastic deformation of the matrix begins near the sharp corner of diamond grits and extends toward the peripheral zone. Stress concentration dramatically decreases due to plastic deformation of the matrix. The deposition of transition metals on a diamond surface can dramatically promote the adhesion between diamond grits and the metal bond.展开更多
The existing research about ductile grinding of fused silica glass was mainly focused on how to carry out ductile regime material removal for generating very "smoothed" surface and investigate the machining-induced ...The existing research about ductile grinding of fused silica glass was mainly focused on how to carry out ductile regime material removal for generating very "smoothed" surface and investigate the machining-induced damage in the grinding in order to reduce or eliminate the subsurface damage.The brittle/ductile transition behavior of optical glass materials and the wear of diamond wheel are the most important factors for ductile grinding of optical glass.In this paper,the critical brittle/ductile depth,the influence factors on brittle/ductile transition behavior,the wear of diamond grits in diamond grinding of ultra pure fused silica(UPFS) are investigated by means of micro/nano indentation technique,as well as single grit diamond grinding on an ultra-stiff machine tool,Tetraform "C".The single grit grinding processes are in-process monitored using acoustic emission(AE) and force dynamometer simultaneously.The wear of diamond grits,morphology and subsurface integrity of the machined groves are examined with atomic force microscope(AFM) and scanning electron microscope(SEM).The critical brittle/ductile depth of more than 0.5 μm is achieved.When compared to the using roof-like grits,by using pyramidal diamonds leads to higher critical depths of scratch with identical grinding parameters.However,the influence of grit shapes on the critical depth is not significant as supposed.The grinding force increased linearly with depth of cut in the ductile removal regime,but in brittle removal regime,there are large fluctuations instead of forces increase.The SEM photographs of the cross-section profile show that the median cracks dominate the crack patterns beneath the single grooves.Furthermore,The SEM photographs show multi worn patterns of diamond grits,indicating an inhomogeneous wear mechanism of diamond grits in grinding of fused silica with diamond grinding wheels.The proposed research provides the basal technical theory for improving the ultra-precision grinding of UPFS.展开更多
The previous research of precision grinding optical glasses with electrolytic in process dressing (ELID) technology mainly concentrated on the action of ELID and machining parameters when grinding, which aim at gene...The previous research of precision grinding optical glasses with electrolytic in process dressing (ELID) technology mainly concentrated on the action of ELID and machining parameters when grinding, which aim at generating very "smoothed" surfaces and reducing the subsurface damage. However, when grinding spectrosil 2000 and BK7 glass assisted with ELID technology, a deeply comparative study on material removal mechanism and the wheel wear behaviors have not been given yet. In this paper, the micro/nano indentation technique is initially applied for investigating the mechanical properties of optical glasses, whose results are then refereed to evaluate the machinability. In single grit diamond scratching on glasses, the scratching traces display four kinds of scratch characteristics according to different material removal modes. In normal grinding experiments, the result shows BK7 glass has a better machinability than that of spectrosil 2000, corresponding to what the micro/nano indentation vent revealed. Under the same grinding depth parameters, the smaller amplitude of acoustic emission (AE) raw signals, grinding force and grinding force ratio correspond to a better surface quality. While for these two kinds of glasses, with the increasing of grinding depth, the variation trends of the surface roughness, the force ratio, and the AE raw signals are contrary, which should be attributed to different material removal modes. Moreover, the SEM micrographs of used wheels surface indicate that diamond grains on the wheel surface after grinding BK7 glass are worn more severely than that of spectrosil 2000. The proposed research analyzes what happened in the grinding process with different material removal patterns, which can provide a basis for producing high-quality optical glasses and comprehensively evaluate the surface and subsurface integrity of optical glasses.展开更多
Diamond grits are indispensable for sawing granite or concrete.Each year about 1 000 tons of diamond grits are consumed for such purposes.In all cases,mono crystalline diamond is used.However, polycrystalline grits(po...Diamond grits are indispensable for sawing granite or concrete.Each year about 1 000 tons of diamond grits are consumed for such purposes.In all cases,mono crystalline diamond is used.However, polycrystalline grits(polygrits) are generally better performed than mono grits as abrasives.For example,poly grits of cubic boron nitride(e.g.Borazon(?) CBN-550 of Diamond Innovations) can cut faster and they last longer than mono grits(e.g.Borazon(?) CBN-500). Polygrits of alumina(e.g.Cubitron(?) of 3M) also out perform by far glassy grits(e.g.white alumina).For diamond superabrasives,micron polygrits formed by shock waves may polish as fast as mono grits of the same size,but without causing as much scratches due to the presence of smaller sintered grains.The improved performance of poly grits is attributed to their ability to micro chipping that renews the sharp cutting corners from time to time.By contrast,mono grits tend to round off at low cutting force or macro fracture at high cutting force,so they may lose the cutting ability rapidly. For sawing granite with mesh sizes 40/50 or coarser,poly grits of diamond have not been available until recently.In this research,we have made polygrits in mini cube with sizes of 18/20,20/25,and 30/40.Turbo grinders and wire saws were made by brazing both mono grits and polygrits on steel substrates.Cutting performance on granite demonstrated that grinding speed was faster with turbo grinder,and the surface finish was smoother with wire saw for poly grits than mono ones. Polygrits and mono grits of diamond were mixed for comparison(upper left).Polygrits of mini cubes were brazed on the pearl of a wire saw(upper right).Mono diamond grits were brazed on a turbo grinder(bottom diagrams ).展开更多
A new impregnated diamond bit was designed to solve the slipping problem when impregnated diamond bit was used for extra-hard, compact, and nonabrasive rock formation. Adding Si C grits into matrix, Si C grits can eas...A new impregnated diamond bit was designed to solve the slipping problem when impregnated diamond bit was used for extra-hard, compact, and nonabrasive rock formation. Adding Si C grits into matrix, Si C grits can easily be exfoliated from the surface of the matrix due to weak holding-force with matrix, which made the surface non-smooth. Three Ф36/24 mm laboratorial bits were manufactured to conduct a laboratory drilling test on zirconiacorundum refractory brick. The laboratory drilling test indicates that the abrasive resistance of the bit work layer is proportional to the Si C concentation. The higher the concentration, the weaker the abrasive resistance of matrix. The new impregnated diamond bit was applied to a mining area drilling construction in Jiangxi province, China. Field drilling application indicates that the ROP(rate of penetration) of the new bit is approximately two to three times that of the common bits. Compared with the common bits, the surface of the new bit has typical abrasive wear characteristics,and the metabolic rate of the diamond can be well matched to the wear rate of the matrix.展开更多
Polycrystalline grits(polygrits) have been used widely in industry as abrasives.Due to their higher impact strength and the friable nature,polygrits are more endurable and more efficient than monocrystal grits (monogr...Polycrystalline grits(polygrits) have been used widely in industry as abrasives.Due to their higher impact strength and the friable nature,polygrits are more endurable and more efficient than monocrystal grits (monogrits) in material removal applications.For example,polygrits of alumina may last longer and cut faster than monogrits.Similarly,polygrits of cubic boron nitride is a superior superabrasive than monogrits of the same. Although diamond superabrasives have been indispensable for constructional sawing applications and industrial grinding applications,there has no polygrits of diamond that are commercially available.In this research,we used a novel technology to sinter micron diamond fines to form polygrits of diamond.The characterization demonstrated that polygrits of diamond can be tough to withstand impact.But due to the presence of micro grains,the grit can sharpen itself without dulling by shedding the worn grains.This paper revealed many examples of using diamond polygrits.展开更多
More than 1 000 tons of saw diamond grits were consumed worldwide in 2007.Even with such a mature industry,there are still major improvements possible in developing new grits.The DiaCan<sup>TM</sup> techno...More than 1 000 tons of saw diamond grits were consumed worldwide in 2007.Even with such a mature industry,there are still major improvements possible in developing new grits.The DiaCan<sup>TM</sup> technology with patterned diamond seeding can boost the production yield of coarse mesh diamonds(e.g. 30/40).Moreover,the DiaMind crystals formed contain a visible core.This diamond-in-diamond architecture allows self-sharpening during sawing application.Furthermore,a revolutionary polycrystalline diamond superabrasive with cubical shape was fabricated to further increase the sawing efficiency and tool longevity.Such DiaCube<sup>TM</sup> polygrits were made tools by brazing them on pearls of wire saws and on the surface of turbo grinders. The pros and cons of major designs of high-pressure equipment for diamond synthesis were discussed with the recommendation to combine the merits of belt apparatus and cubic press.This tooling synergism may increase diamond yield at reduced cost for massive production of saw grits. In 1997 Sung Chien-Min filed a series US patents that described the art of making patterned diamond tools with diamond grits forming an array in three dimensions.He also made the debut of the world’ s first brazing tools with patterned diamond distribution at the stone exhibition in Verona in 1998(also in Nuremberg in 1999).The patterned diamond saws were introduced by Korean companies in 2005 with the demonstration of increased cutting speeds and prolonged tool lives.展开更多
CVD growth of uniform conformal polycrystalline diamond (PCD) coatings over complex three dimensional structures is very important material processing technique. It has been found that the nucleation and subsequent gr...CVD growth of uniform conformal polycrystalline diamond (PCD) coatings over complex three dimensional structures is very important material processing technique. It has been found that the nucleation and subsequent growth period is very critical for successful development of CVD diamond based technologies. There are many methods of enhancing diamond nucleation on foreign substrates-ultrasonic treatment with diamond seed suspension being the best among them. A combination of ultrasonic seeding (US) technique with prior treatment (PT) of the substrate under CVD diamond growth conditions for brief period of time, has found to be very effective in enhancing the diamond nucleation during CVD growth—together they are known as NNP. But successive usage of the same seeding suspension up to ten cycles deteriorates the seeding efficiency. 6th seeding cycle onwards the silicon substrates are barely get covered by diamond crystallites. Five different diamond micron grits were used for seeding the silicon substrates and it is observed that US with the sub-micron particles (0.25 μm) is very effective in efficient nucleation of PCD on Si substrates. PT of the substrate somewhat negates the effect of successive use of the same seeding slurry but it is best to avoid recycling of the same seeding suspension using micron size diamond grits.展开更多
nm roughness value of silicon surface by diamond turning is obtained firstly and three novel techniques are proposed. The surface integrity is studied in detail by using atomic force microscope, scanning electron micr...nm roughness value of silicon surface by diamond turning is obtained firstly and three novel techniques are proposed. The surface integrity is studied in detail by using atomic force microscope, scanning electron microscope, and stylus surface instrument. The diamond tool sharpness has a considerable influence on the machined surface, therefore a novel technique—brightness modulation for measuring accurately the edge of the cutter is proposed. Mirror surfaces are assessed by another novel technique—a measure of their reflectivity. A third technique, single grit diamond machining is carried out. It supplies a experimental evidence for verifying the obtained high quality turned surfaces.展开更多
采用单颗钎焊单晶金刚石划擦Ta12W,跟踪观察了金刚石的磨损形貌,测量了划擦过程的力信号以及力比的变化,监测了磨损过程中的声发射信号变化,提取不同磨损阶段的声发射信号,进行频谱和功率谱分析.结果表明:划擦过程中金刚石的磨损可分...采用单颗钎焊单晶金刚石划擦Ta12W,跟踪观察了金刚石的磨损形貌,测量了划擦过程的力信号以及力比的变化,监测了磨损过程中的声发射信号变化,提取不同磨损阶段的声发射信号,进行频谱和功率谱分析.结果表明:划擦过程中金刚石的磨损可分为初期、稳定和剧烈磨损三个阶段,三个阶段的划擦力和力比明显不同.划擦声发射信号频谱主要分布在0-170 k Hz之间,功率谱峰值主频分布在7.8-27.3 k Hz之间,金刚石磨损的加剧使声发射信号峰值主频由高频向低频趋近,并且功率谱峰值随之增加.展开更多
基金Supported by Scientific Research Funds of Guangdong Province of China(Grant No.2017B090922008)the Scientific Project of Chaozhou of China(Grant No.2018ZD10).
文摘Diamond tools with orderly arrangements of diamond grits have drawn considerable attention in the machining field owing to their outstanding advantages of high sharpness and long service life.This diamond super tool,as well as the manufacturing equipment,has been unavailable to Chinese enterprises for a long time due to patents.In this paper,a diamond blade segment with a 3D lattice of diamond grits was additively manufactured using a new type of cold pressing equipment(AME100).The equipment,designed with a rotary working platform and 16 molding stations,can be used to additively manufacture segments with diamond grits arranged in an orderly fashion,layer by layer;under this additive manufacturing process,at least 216000 pcs of diamond green segments with five orderly arranged grit layers can be produced per month.The microstructure of the segment was observed via SEM and the diamond blade fabricated using these segments was compared to other commercial cutting tools.The experimental results showed that the 3D lattice of diamond grits was formed in the green segment.The filling rate of diamond grits in the lattice could be guaranteed to be above 95%;this is much higher than the 90%filling rate of the automatic array system(ARIX).When used to cut stone,the cutting amount of the blade with segments made by AME100 is two times that of ordinary tools,with the same diamond concentration.When used to dry cut reinforced concrete,its cutting speed is 10%faster than that of ARIX.Under wet cutting conditions,its service life is twice that of ARIX.By applying the machine vision online inspection system and a special needle jig with a negative pressure system,this study developed a piece of additive manufacturing equipment for efficiently fabricating blade segments with a 3D lattice of diamond grits.
基金the National Natural Science Foundation of China (No.50323008)
文摘Residual stresses of coated diamond grits were analyzed by a finite element unit cell model. Diamond grits coated with four types of metals, W, Mo, Ti, and Cr, were considered. The numerical results show that compressive stress occurs in the diamond particles and tensile stress occurs in the metal matrix; compressive stress is concentrated in the diamond sharp comer; interface stresses decrease by more than 1000 MPa with a metal interlayer; plastic deformation of the matrix begins near the sharp corner of diamond grits and extends toward the peripheral zone. Stress concentration dramatically decreases due to plastic deformation of the matrix. The deposition of transition metals on a diamond surface can dramatically promote the adhesion between diamond grits and the metal bond.
基金supported by National Key Science and Technology Projects of China (Grant No. 2009ZX04001-101, Grant No. 2009ZX01001-151)New Century Excellent Talents in University,China (GrantNo. NCET-07-0246)National Natural Science Foundation of China(Grant No. 50675051)
文摘The existing research about ductile grinding of fused silica glass was mainly focused on how to carry out ductile regime material removal for generating very "smoothed" surface and investigate the machining-induced damage in the grinding in order to reduce or eliminate the subsurface damage.The brittle/ductile transition behavior of optical glass materials and the wear of diamond wheel are the most important factors for ductile grinding of optical glass.In this paper,the critical brittle/ductile depth,the influence factors on brittle/ductile transition behavior,the wear of diamond grits in diamond grinding of ultra pure fused silica(UPFS) are investigated by means of micro/nano indentation technique,as well as single grit diamond grinding on an ultra-stiff machine tool,Tetraform "C".The single grit grinding processes are in-process monitored using acoustic emission(AE) and force dynamometer simultaneously.The wear of diamond grits,morphology and subsurface integrity of the machined groves are examined with atomic force microscope(AFM) and scanning electron microscope(SEM).The critical brittle/ductile depth of more than 0.5 μm is achieved.When compared to the using roof-like grits,by using pyramidal diamonds leads to higher critical depths of scratch with identical grinding parameters.However,the influence of grit shapes on the critical depth is not significant as supposed.The grinding force increased linearly with depth of cut in the ductile removal regime,but in brittle removal regime,there are large fluctuations instead of forces increase.The SEM photographs of the cross-section profile show that the median cracks dominate the crack patterns beneath the single grooves.Furthermore,The SEM photographs show multi worn patterns of diamond grits,indicating an inhomogeneous wear mechanism of diamond grits in grinding of fused silica with diamond grinding wheels.The proposed research provides the basal technical theory for improving the ultra-precision grinding of UPFS.
基金supported by National Key Science and Technology Projects of China (Grant No. 2009ZX04001-101, Grant No. 2009ZX01001-151)New Century Excellent Talents in University of China (Grant No. NCET-07-0246)Pre-Research Project of General Armament Department of China (Grant No. 9140A18070209HT0138)
文摘The previous research of precision grinding optical glasses with electrolytic in process dressing (ELID) technology mainly concentrated on the action of ELID and machining parameters when grinding, which aim at generating very "smoothed" surfaces and reducing the subsurface damage. However, when grinding spectrosil 2000 and BK7 glass assisted with ELID technology, a deeply comparative study on material removal mechanism and the wheel wear behaviors have not been given yet. In this paper, the micro/nano indentation technique is initially applied for investigating the mechanical properties of optical glasses, whose results are then refereed to evaluate the machinability. In single grit diamond scratching on glasses, the scratching traces display four kinds of scratch characteristics according to different material removal modes. In normal grinding experiments, the result shows BK7 glass has a better machinability than that of spectrosil 2000, corresponding to what the micro/nano indentation vent revealed. Under the same grinding depth parameters, the smaller amplitude of acoustic emission (AE) raw signals, grinding force and grinding force ratio correspond to a better surface quality. While for these two kinds of glasses, with the increasing of grinding depth, the variation trends of the surface roughness, the force ratio, and the AE raw signals are contrary, which should be attributed to different material removal modes. Moreover, the SEM micrographs of used wheels surface indicate that diamond grains on the wheel surface after grinding BK7 glass are worn more severely than that of spectrosil 2000. The proposed research analyzes what happened in the grinding process with different material removal patterns, which can provide a basis for producing high-quality optical glasses and comprehensively evaluate the surface and subsurface integrity of optical glasses.
文摘Diamond grits are indispensable for sawing granite or concrete.Each year about 1 000 tons of diamond grits are consumed for such purposes.In all cases,mono crystalline diamond is used.However, polycrystalline grits(polygrits) are generally better performed than mono grits as abrasives.For example,poly grits of cubic boron nitride(e.g.Borazon(?) CBN-550 of Diamond Innovations) can cut faster and they last longer than mono grits(e.g.Borazon(?) CBN-500). Polygrits of alumina(e.g.Cubitron(?) of 3M) also out perform by far glassy grits(e.g.white alumina).For diamond superabrasives,micron polygrits formed by shock waves may polish as fast as mono grits of the same size,but without causing as much scratches due to the presence of smaller sintered grains.The improved performance of poly grits is attributed to their ability to micro chipping that renews the sharp cutting corners from time to time.By contrast,mono grits tend to round off at low cutting force or macro fracture at high cutting force,so they may lose the cutting ability rapidly. For sawing granite with mesh sizes 40/50 or coarser,poly grits of diamond have not been available until recently.In this research,we have made polygrits in mini cube with sizes of 18/20,20/25,and 30/40.Turbo grinders and wire saws were made by brazing both mono grits and polygrits on steel substrates.Cutting performance on granite demonstrated that grinding speed was faster with turbo grinder,and the surface finish was smoother with wire saw for poly grits than mono ones. Polygrits and mono grits of diamond were mixed for comparison(upper left).Polygrits of mini cubes were brazed on the pearl of a wire saw(upper right).Mono diamond grits were brazed on a turbo grinder(bottom diagrams ).
基金Project(51074180)supported by the National Natural Science Foundation of China
文摘A new impregnated diamond bit was designed to solve the slipping problem when impregnated diamond bit was used for extra-hard, compact, and nonabrasive rock formation. Adding Si C grits into matrix, Si C grits can easily be exfoliated from the surface of the matrix due to weak holding-force with matrix, which made the surface non-smooth. Three Ф36/24 mm laboratorial bits were manufactured to conduct a laboratory drilling test on zirconiacorundum refractory brick. The laboratory drilling test indicates that the abrasive resistance of the bit work layer is proportional to the Si C concentation. The higher the concentration, the weaker the abrasive resistance of matrix. The new impregnated diamond bit was applied to a mining area drilling construction in Jiangxi province, China. Field drilling application indicates that the ROP(rate of penetration) of the new bit is approximately two to three times that of the common bits. Compared with the common bits, the surface of the new bit has typical abrasive wear characteristics,and the metabolic rate of the diamond can be well matched to the wear rate of the matrix.
文摘Polycrystalline grits(polygrits) have been used widely in industry as abrasives.Due to their higher impact strength and the friable nature,polygrits are more endurable and more efficient than monocrystal grits (monogrits) in material removal applications.For example,polygrits of alumina may last longer and cut faster than monogrits.Similarly,polygrits of cubic boron nitride is a superior superabrasive than monogrits of the same. Although diamond superabrasives have been indispensable for constructional sawing applications and industrial grinding applications,there has no polygrits of diamond that are commercially available.In this research,we used a novel technology to sinter micron diamond fines to form polygrits of diamond.The characterization demonstrated that polygrits of diamond can be tough to withstand impact.But due to the presence of micro grains,the grit can sharpen itself without dulling by shedding the worn grains.This paper revealed many examples of using diamond polygrits.
文摘More than 1 000 tons of saw diamond grits were consumed worldwide in 2007.Even with such a mature industry,there are still major improvements possible in developing new grits.The DiaCan<sup>TM</sup> technology with patterned diamond seeding can boost the production yield of coarse mesh diamonds(e.g. 30/40).Moreover,the DiaMind crystals formed contain a visible core.This diamond-in-diamond architecture allows self-sharpening during sawing application.Furthermore,a revolutionary polycrystalline diamond superabrasive with cubical shape was fabricated to further increase the sawing efficiency and tool longevity.Such DiaCube<sup>TM</sup> polygrits were made tools by brazing them on pearls of wire saws and on the surface of turbo grinders. The pros and cons of major designs of high-pressure equipment for diamond synthesis were discussed with the recommendation to combine the merits of belt apparatus and cubic press.This tooling synergism may increase diamond yield at reduced cost for massive production of saw grits. In 1997 Sung Chien-Min filed a series US patents that described the art of making patterned diamond tools with diamond grits forming an array in three dimensions.He also made the debut of the world’ s first brazing tools with patterned diamond distribution at the stone exhibition in Verona in 1998(also in Nuremberg in 1999).The patterned diamond saws were introduced by Korean companies in 2005 with the demonstration of increased cutting speeds and prolonged tool lives.
文摘CVD growth of uniform conformal polycrystalline diamond (PCD) coatings over complex three dimensional structures is very important material processing technique. It has been found that the nucleation and subsequent growth period is very critical for successful development of CVD diamond based technologies. There are many methods of enhancing diamond nucleation on foreign substrates-ultrasonic treatment with diamond seed suspension being the best among them. A combination of ultrasonic seeding (US) technique with prior treatment (PT) of the substrate under CVD diamond growth conditions for brief period of time, has found to be very effective in enhancing the diamond nucleation during CVD growth—together they are known as NNP. But successive usage of the same seeding suspension up to ten cycles deteriorates the seeding efficiency. 6th seeding cycle onwards the silicon substrates are barely get covered by diamond crystallites. Five different diamond micron grits were used for seeding the silicon substrates and it is observed that US with the sub-micron particles (0.25 μm) is very effective in efficient nucleation of PCD on Si substrates. PT of the substrate somewhat negates the effect of successive use of the same seeding slurry but it is best to avoid recycling of the same seeding suspension using micron size diamond grits.
文摘nm roughness value of silicon surface by diamond turning is obtained firstly and three novel techniques are proposed. The surface integrity is studied in detail by using atomic force microscope, scanning electron microscope, and stylus surface instrument. The diamond tool sharpness has a considerable influence on the machined surface, therefore a novel technique—brightness modulation for measuring accurately the edge of the cutter is proposed. Mirror surfaces are assessed by another novel technique—a measure of their reflectivity. A third technique, single grit diamond machining is carried out. It supplies a experimental evidence for verifying the obtained high quality turned surfaces.
文摘采用单颗钎焊单晶金刚石划擦Ta12W,跟踪观察了金刚石的磨损形貌,测量了划擦过程的力信号以及力比的变化,监测了磨损过程中的声发射信号变化,提取不同磨损阶段的声发射信号,进行频谱和功率谱分析.结果表明:划擦过程中金刚石的磨损可分为初期、稳定和剧烈磨损三个阶段,三个阶段的划擦力和力比明显不同.划擦声发射信号频谱主要分布在0-170 k Hz之间,功率谱峰值主频分布在7.8-27.3 k Hz之间,金刚石磨损的加剧使声发射信号峰值主频由高频向低频趋近,并且功率谱峰值随之增加.