Magnesium alloy is one of the lightest metal structural materials.The weight is further reduced through the hollow structure.However,the hollow structure is easily damaged during processing.In order to maintain the ho...Magnesium alloy is one of the lightest metal structural materials.The weight is further reduced through the hollow structure.However,the hollow structure is easily damaged during processing.In order to maintain the hollow structure and to transfer the stresses during the high temperature deformation,the sand mandrel is proposed.In this paper,the hollow AZ31 magnesium alloy three-channel joint is studied by hot extrusion forming.Sand as one of solid granule medium is used to fill the hollow magnesium alloy.The extrusion temperatures are 230℃ and 300℃,respectively.The process parameters(die angle,temperature,bottom thickness,sidewall thickness,edge-to-middle ratio in bottom,bottom shape)of the hollow magnesium alloy are analyzed based on the results of experiments and the finite element method.The results are shown that the formability of the hollow magnesium alloy will be much better when the ratio of sidewall thickness to the bottom thickness is 1:1.5.Also when edge-to-middle ratio in bottom is about 1:1.5,a better forming product can be received.The best bottom shape in these experiments will be convex based on the forming results.The grain will be refined obviously after the extrusion.Also the microstructures will be shown as streamlines.And these lines will be well agreement with the mold in the corner.展开更多
The deformation principles of the steady- state and the unsteady一state of open- die cold extrusion for involute spline shafts are analyzed by means of experiments. On one hand,based on the deformation princ...The deformation principles of the steady- state and the unsteady一state of open- die cold extrusion for involute spline shafts are analyzed by means of experiments. On one hand,based on the deformation principles of the steady- state, data for determining structural parameters of the die, the size of the billet and the constraint condition of this technique are given. On the other hand, according to the principles of the unsteady- state, data for modifying the shapes and sizes of the bil- lets are provided.展开更多
Taking double-die ironing for example, the plastic deformation behavior of theworkpiece in multidie ironing process is analysed by the rigid-plastic finite element method(RPFEM).Considering the strain hardening of the...Taking double-die ironing for example, the plastic deformation behavior of theworkpiece in multidie ironing process is analysed by the rigid-plastic finite element method(RPFEM).Considering the strain hardening of the material, the distrbutions of the effective strainrate and hydrostatic stress are obtained. Calculated results and the effect of die argles on thedeformation and ironing force are discussed. The companrson of calculated results with thcoe of ex-poriment shows a good agreement.展开更多
基金National Natural Science Foundation of China No.51905068Natural Science Foundation of Liaoning Province No.2020-HYLH-24The open research fund from the State Key Laboratory of Rolling and Automation,Northeastern University No.2020RALKFKT012。
文摘Magnesium alloy is one of the lightest metal structural materials.The weight is further reduced through the hollow structure.However,the hollow structure is easily damaged during processing.In order to maintain the hollow structure and to transfer the stresses during the high temperature deformation,the sand mandrel is proposed.In this paper,the hollow AZ31 magnesium alloy three-channel joint is studied by hot extrusion forming.Sand as one of solid granule medium is used to fill the hollow magnesium alloy.The extrusion temperatures are 230℃ and 300℃,respectively.The process parameters(die angle,temperature,bottom thickness,sidewall thickness,edge-to-middle ratio in bottom,bottom shape)of the hollow magnesium alloy are analyzed based on the results of experiments and the finite element method.The results are shown that the formability of the hollow magnesium alloy will be much better when the ratio of sidewall thickness to the bottom thickness is 1:1.5.Also when edge-to-middle ratio in bottom is about 1:1.5,a better forming product can be received.The best bottom shape in these experiments will be convex based on the forming results.The grain will be refined obviously after the extrusion.Also the microstructures will be shown as streamlines.And these lines will be well agreement with the mold in the corner.
文摘The deformation principles of the steady- state and the unsteady一state of open- die cold extrusion for involute spline shafts are analyzed by means of experiments. On one hand,based on the deformation principles of the steady- state, data for determining structural parameters of the die, the size of the billet and the constraint condition of this technique are given. On the other hand, according to the principles of the unsteady- state, data for modifying the shapes and sizes of the bil- lets are provided.
文摘Taking double-die ironing for example, the plastic deformation behavior of theworkpiece in multidie ironing process is analysed by the rigid-plastic finite element method(RPFEM).Considering the strain hardening of the material, the distrbutions of the effective strainrate and hydrostatic stress are obtained. Calculated results and the effect of die argles on thedeformation and ironing force are discussed. The companrson of calculated results with thcoe of ex-poriment shows a good agreement.
