An approach was presented to characterize the stress response of workpiece in hard machining, accounting for the effect of the initial workpiece hardness in addition to temperature, strain and strain rate on flow stre...An approach was presented to characterize the stress response of workpiece in hard machining, accounting for the effect of the initial workpiece hardness in addition to temperature, strain and strain rate on flow stress in this paper. AISI H13 die steel was chosen to verify this methodology. The proposed flow stress model demonstrates a good agreement with experimental data. Therefore, the proposed model can be used to predict the corresponding flow stress-strain response ofAISl H13 die steel with variation of the initial workpiece hardness in hard machining.展开更多
The theoretical model of the flow field of the dual slot die in melt blowing process is founded. The model is solved numerically with finite difference method. The distributions of the air velocity component in x dire...The theoretical model of the flow field of the dual slot die in melt blowing process is founded. The model is solved numerically with finite difference method. The distributions of the air velocity component in x direction along x-axis and y-axis and the air temperature distributions along x-axis and y-axis are obtained via numerical computation. The computation results coincide with the experimental data given by Harphain and Shambaugh. The distributions of the air velocity and air temperature are introduced into the air drag model of melt blowing. The model prediction of the fiber diameter agrees with the experimental data well.展开更多
Based on the method of representative values and the flow pattern, that is, the position of the isobars parallel to the die orifice (PIPDO), the design of dies for the sheet and annular parisons was improved in the ...Based on the method of representative values and the flow pattern, that is, the position of the isobars parallel to the die orifice (PIPDO), the design of dies for the sheet and annular parisons was improved in the present paper. Since this pattern includes the effects of the sloped manifold and the equations for designing the circular manifold are independent of operating conditions and the material, the distribution system of a die gives better uniformity of flow. In the previous study by Winter a defect was found, that is, the calculated position of the path of the island area lagged behind actual position. This defect was eliminated, and the modified equation was obtained. Another flow pattern, in which the pressure loss on all flow path is equal (PLFPE), was introduced. The equivalency of the above two flow patterns was proved theoretically in this paper.展开更多
A mixed finite element formulation for viscoelastic flows is derived in this paper, in which the FIC (finite incremental calculus) pressure stabilization process and the DEVSS (discrete elastic viscous stress split...A mixed finite element formulation for viscoelastic flows is derived in this paper, in which the FIC (finite incremental calculus) pressure stabilization process and the DEVSS (discrete elastic viscous stress splitting) method using the Crank-Nicolson-based split are introduced within a general framework of the iterative version of the fractional step algorithm. The SU (streamline-upwind) method is particularly chosen to tackle the convective terms in constitutive equations of viscoelastic flows. Thanks to the proposed scheme the finite elements with equal low-order interpolation approximations for stress-velocity-pressure variables can be successfully used even for viscoelastic flows with high Weissenberg numbers. The XPP (extended Pom-Pom) constitutive model for describing viscoelastic behaviors is particularly integrated into the proposed scheme. The numerical results for the 4:1 sudden contraction flow problem demonstrate prominent stability, accuracy and convergence rate of the proposed scheme in both pressure and stress distributions over the flow domain within a wide range of the Weissenberg number, particularly the capability in reproducing the results, which can be used to explain the "die swell" phenomenon observed in the polymer injection molding process.展开更多
基金the Natural Science Foundation of Jiangxi Province(No.550067)the National Natural Science Foundation of China(No.50465003)Foundation of the State Key Laboratory of Plastic Forming Simulation and Die & Mould Technology(No.06-3)
文摘An approach was presented to characterize the stress response of workpiece in hard machining, accounting for the effect of the initial workpiece hardness in addition to temperature, strain and strain rate on flow stress in this paper. AISI H13 die steel was chosen to verify this methodology. The proposed flow stress model demonstrates a good agreement with experimental data. Therefore, the proposed model can be used to predict the corresponding flow stress-strain response ofAISl H13 die steel with variation of the initial workpiece hardness in hard machining.
基金the National Natural Science Foundation(Granted Number 50276010)
文摘The theoretical model of the flow field of the dual slot die in melt blowing process is founded. The model is solved numerically with finite difference method. The distributions of the air velocity component in x direction along x-axis and y-axis and the air temperature distributions along x-axis and y-axis are obtained via numerical computation. The computation results coincide with the experimental data given by Harphain and Shambaugh. The distributions of the air velocity and air temperature are introduced into the air drag model of melt blowing. The model prediction of the fiber diameter agrees with the experimental data well.
文摘Based on the method of representative values and the flow pattern, that is, the position of the isobars parallel to the die orifice (PIPDO), the design of dies for the sheet and annular parisons was improved in the present paper. Since this pattern includes the effects of the sloped manifold and the equations for designing the circular manifold are independent of operating conditions and the material, the distribution system of a die gives better uniformity of flow. In the previous study by Winter a defect was found, that is, the calculated position of the path of the island area lagged behind actual position. This defect was eliminated, and the modified equation was obtained. Another flow pattern, in which the pressure loss on all flow path is equal (PLFPE), was introduced. The equivalency of the above two flow patterns was proved theoretically in this paper.
基金the National Natural Science Foundation of China (10672033,10590354,90715011 and 10272027)the National Key Basic Research and Development Program (2002CB412709)
文摘A mixed finite element formulation for viscoelastic flows is derived in this paper, in which the FIC (finite incremental calculus) pressure stabilization process and the DEVSS (discrete elastic viscous stress splitting) method using the Crank-Nicolson-based split are introduced within a general framework of the iterative version of the fractional step algorithm. The SU (streamline-upwind) method is particularly chosen to tackle the convective terms in constitutive equations of viscoelastic flows. Thanks to the proposed scheme the finite elements with equal low-order interpolation approximations for stress-velocity-pressure variables can be successfully used even for viscoelastic flows with high Weissenberg numbers. The XPP (extended Pom-Pom) constitutive model for describing viscoelastic behaviors is particularly integrated into the proposed scheme. The numerical results for the 4:1 sudden contraction flow problem demonstrate prominent stability, accuracy and convergence rate of the proposed scheme in both pressure and stress distributions over the flow domain within a wide range of the Weissenberg number, particularly the capability in reproducing the results, which can be used to explain the "die swell" phenomenon observed in the polymer injection molding process.