The diesel locomotive plays an important role in the field of transport, and the engine maintenance work is the prerequisite and gnarantee for the locomotive normal working. In this paper, we first establish the fault...The diesel locomotive plays an important role in the field of transport, and the engine maintenance work is the prerequisite and gnarantee for the locomotive normal working. In this paper, we first establish the fault tree model of locomotive engine 16V240ZJ on the basis of engine non-start as the top event. Then we combines the fitzzy mathematics the- ory and fault tree analysis method for failure diagnosis of 16V240ZJ engine's abnormal start-up. We obtained the fuzzy probability curve and top events probability confidence interval by analyzing the fuzzy fault tree qualitatively and quantitatively. It provides a fuzzy analysis basis for solving the problem of 16V240ZJ engine's abnormal start-up.展开更多
Intake system of diesel engine is a strong nonlinear system, and it is difficult to establish accurate model of intake system; and bias fault and precision degradation fault of MAP of diesel engine can't be diagnosed...Intake system of diesel engine is a strong nonlinear system, and it is difficult to establish accurate model of intake system; and bias fault and precision degradation fault of MAP of diesel engine can't be diagnosed easily using model-based methods. Thus, a fault diagnosis method based on Elman neural network observer is proposed. By comparing simulation results of intake pressure based on BP network and Elman neural network, lower sampling error magnitude is gained using Elman neural network, and the error is less volatile. Forecast accuracy is between 0.015?0.017 5 and sample error is controlled within 0?0.07. Considering the output stability and complexity of solving comprehensively, Elman neural network with a single hidden layer and with 44 nodes is presented as intake system observer. By comparing the relations of confidence intervals of the residual value between the measured and predicted values, error variance and failures in various fault types. Then four typical MAP faults of diesel engine can be diagnosed: complete failure fault, bias fault, precision degradation fault and drift fault. The simulation results show: intake pressure is observable and selection of diagnostic strategy parameter reasonably can increase the accuracy of diagnosis;the proposed fault diagnosis method only depends on data and structural parameters of observer, not depends on the nonlinear model of air intake system. A fault diagnosis method is proposed not depending system model to observe intake pressure, and bias fault and precision degradation fault of MAP of diesel engine can be diagnosed based on residuals.展开更多
For too many state features are used in the diesel engine state evaluation and fault diagnosis, it is not easy to obtain the rational eigenvalues. In the paper, the cylinder subassembly of diesel engine is used to sea...For too many state features are used in the diesel engine state evaluation and fault diagnosis, it is not easy to obtain the rational eigenvalues. In the paper, the cylinder subassembly of diesel engine is used to search for the method of establishing state feature system and optimal approach. The signal of diesel engine has been collected when the piston ring and airtight ring are working at different states, then with the Bootstrap method and Genetic Algorithm (GA), an optimum parameter combination is received. Example shows this method is simple and efficient for establishing diesel engine state feature system, Thus, this method is valuable for the virtual state evaluation of similar complex system.展开更多
The fault detection and diagnosis of diesel engine valve clearance can effectively improve the availability and safety of diesel engine and have extremely important value and significance.Diesel engines generally oper...The fault detection and diagnosis of diesel engine valve clearance can effectively improve the availability and safety of diesel engine and have extremely important value and significance.Diesel engines generally operate in various stable operating conditions,which have important influence on the fault diagnosis.However,many fault diagnosis methods have been put forward under specific stable operating condition based on vibration signal.As the result of great impact caused by operating conditions,corresponding diagnosis models cannot deal with the fault diagnosis under different operating conditions with required accuracy.In this paper,a fault diagnosis of diesel engine valve clearance under variable operating condition based on soft interval support vector machine(SVM)is proposed.Firstly,the fault features with weak condition sensitivity have been extracted according to the influence analysis of fault on vibration signal.Moreover,soft interval constraint has been applied to SVM algorithm to reduce the random influence of vibration signal on fault features.In addition,different machine learning algorithms based on different feature sets are adopted to conduct the fault diagnosis under different operating conditions for comparison.Experimental results show that the proposed method is applicable for fault diagnosis under variable operating condition with good accuracy.展开更多
Marine power-generation diesel engines operate in harsh environments.Their vibration signals are highly complex and the feature information exhibits a non-linear distribution.It is difficult to extract effective featu...Marine power-generation diesel engines operate in harsh environments.Their vibration signals are highly complex and the feature information exhibits a non-linear distribution.It is difficult to extract effective feature information from the network model,resulting in low fault-diagnosis accuracy.To address this problem,we propose a fault-diagnosis method that combines the Gramian angular field(GAF)with a convolutional neural network(CNN).Firstly,the vibration signals are transformed into 2D images by taking advantage of the GAF,which preserves the temporal correlation.The raw signals can be mapped to 2D image features such as texture and color.To integrate the feature information,the images of the Gramian angular summation field(GASF)and Gramian angular difference field(GADF)are fused by the weighted average fusion method.Secondly,the channel attention mechanism and temporal attention mechanism are introduced in the CNN model to optimize the CNN learning mechanism.Introducing the concept of residuals in the attention mechanism improves the feasibility of optimization.Finally,the weighted average fused images are fed into the CNN for feature extraction and fault diagnosis.The validity of the proposed method is verified by experiments with abnormal valve clearance.The average diagnostic accuracy is 98.40%.When−20 dB≤signal-to-noise ratio(SNR)≤20 dB,the diagnostic accuracy of the proposed method is higher than 94.00%.The proposed method has superior diagnostic performance.Moreover,it has a certain anti-noise capability and variable-load adaptive capability.展开更多
This article has selected useful diagnostic parameters according to the running condition of PZ12V190B diesel, and built fuzzy vectors of this parameter by using the subjection function to establish a technological co...This article has selected useful diagnostic parameters according to the running condition of PZ12V190B diesel, and built fuzzy vectors of this parameter by using the subjection function to establish a technological condition. By using a statistical method the standard vector has been obtained, so the diesel technological level can be determined by calculating the closing degree between the fuzzy vector and the standard fuzzy vector.展开更多
The cone-shaped kernel distributions of vibration acceleration signals, whichwere acquired from the cylinder head in eight different states of a valve train, were calculatedand displayed in grey images. Probabilistic ...The cone-shaped kernel distributions of vibration acceleration signals, whichwere acquired from the cylinder head in eight different states of a valve train, were calculatedand displayed in grey images. Probabilistic Neural Networks ( PAW) was used to classify the imagesdirectly after the images were normalized. By this way, the problem of fault diagnosis for a valvetrain was transferred to the classification of time-frequency images. As there is no need to extractfeatures from time-frequency images before classification, the fault diagnosis process is highlysimplified. The experimental results show that the vibration signals can be classified accurately bythe proposed methods.展开更多
Because of the stochastic property of fault occurrence and fuzziness offault phenomenon, machine fault diagnosis technique in use, such as fault tree analysis,cause consequence tree method, etc., cannot exactly descri...Because of the stochastic property of fault occurrence and fuzziness offault phenomenon, machine fault diagnosis technique in use, such as fault tree analysis,cause consequence tree method, etc., cannot exactly describe the properties of fault phe-nomenon and coherence of fault space. In this paper, based on the theory of generalPetri net, fault tree technique and theory of fuzzy set, a theory system of fuzzy Petri net(FPN) suitable for fault diagnosis is established, which is applied to an example of faultdiagnosis for FMS. This method has the properties of of rbjectivity, strong expressionability, easy inference, etc., which can solve the problems of stochastic property andfuzziness of fault.展开更多
This paper mainly introduces the basic principles,the methods and the applications of infrared technique in the diagnosis and prediction of diesel engine exhaust faults. The test-bed for monitoring diesel engine exhau...This paper mainly introduces the basic principles,the methods and the applications of infrared technique in the diagnosis and prediction of diesel engine exhaust faults. The test-bed for monitoring diesel engine exhaust faults by thermal infrared imager has been designed. In different running conditions, the exterior surface radiation temperatures of the exhaust pipe of the 6135G-1 diesel engine have been measured by infrared imaging system. According to the principle of infrared temperature measurement, the real temperatures of the exterior surface of the exhaust pipe have been calculated. Based on the principle of heat transfer, the method of calculating the exhaust temperatures according to the exterior surface radiation temperatures of exhaust pipe measured by thermal infrared imager is built. The relationship between diesel engine exhaust temperatures and faults has been analyzed. It is shown that the application of infrared inspection and diagnosis to the identifying of diesel engine exhaust faults is feasible and effective.展开更多
Fault diagnostics is important for safe operation of nuclear power plants(NPPs). In recent years, data-driven approaches have been proposed and implemented to tackle the problem, e.g., neural networks, fuzzy and neuro...Fault diagnostics is important for safe operation of nuclear power plants(NPPs). In recent years, data-driven approaches have been proposed and implemented to tackle the problem, e.g., neural networks, fuzzy and neurofuzzy approaches, support vector machine, K-nearest neighbor classifiers and inference methodologies. Among these methods, dynamic uncertain causality graph(DUCG)has been proved effective in many practical cases. However, the causal graph construction behind the DUCG is complicate and, in many cases, results redundant on the symptoms needed to correctly classify the fault. In this paper, we propose a method to simplify causal graph construction in an automatic way. The method consists in transforming the expert knowledge-based DCUG into a fuzzy decision tree(FDT) by extracting from the DUCG a fuzzy rule base that resumes the used symptoms at the basis of the FDT. Genetic algorithm(GA) is, then, used for the optimization of the FDT, by performing a wrapper search around the FDT: the set of symptoms selected during the iterative search are taken as the best set of symptoms for the diagnosis of the faults that can occur in the system. The effectiveness of the approach is shown with respect to a DUCG model initially built to diagnose 23 faults originally using 262 symptoms of Unit-1 in the Ningde NPP of the China Guangdong Nuclear Power Corporation. The results show that the FDT, with GA-optimized symptoms and diagnosis strategy, can drive the construction of DUCG and lower the computational burden without loss of accuracy in diagnosis.展开更多
Multi-source multi-class classification methods based on multi-class Support Vector Machines and data fusion strategies are proposed in this paper. The centralized and distributed fusion schemes are applied to combine...Multi-source multi-class classification methods based on multi-class Support Vector Machines and data fusion strategies are proposed in this paper. The centralized and distributed fusion schemes are applied to combine information from several data sources. In the centralized scheme, all information from several data sources is centralized to construct an input space. Then a multi-class Support Vector Machine classifier is trained. In the distributed schemes, the individual data sources are proc-essed separately and modelled by using the multi-class Support Vector Machine. Then new data fusion strategies are proposed to combine the information from the individual multi-class Support Vector Machine models. Our proposed fusion strategies take into account that an Support Vector Machine (SVM) classifier achieves classification by finding the optimal classification hyperplane with maximal margin. The proposed methods are applied for fault diagnosis of a diesel engine. The experimental results showed that almost all the proposed approaches can largely improve the diagnostic accuracy. The robustness of diagnosis is also improved because of the implementation of data fusion strategies. The proposed methods can also be applied in other fields.展开更多
基金supported by Liaoning Technical University for out-standing young teachers
文摘The diesel locomotive plays an important role in the field of transport, and the engine maintenance work is the prerequisite and gnarantee for the locomotive normal working. In this paper, we first establish the fault tree model of locomotive engine 16V240ZJ on the basis of engine non-start as the top event. Then we combines the fitzzy mathematics the- ory and fault tree analysis method for failure diagnosis of 16V240ZJ engine's abnormal start-up. We obtained the fuzzy probability curve and top events probability confidence interval by analyzing the fuzzy fault tree qualitatively and quantitatively. It provides a fuzzy analysis basis for solving the problem of 16V240ZJ engine's abnormal start-up.
文摘Intake system of diesel engine is a strong nonlinear system, and it is difficult to establish accurate model of intake system; and bias fault and precision degradation fault of MAP of diesel engine can't be diagnosed easily using model-based methods. Thus, a fault diagnosis method based on Elman neural network observer is proposed. By comparing simulation results of intake pressure based on BP network and Elman neural network, lower sampling error magnitude is gained using Elman neural network, and the error is less volatile. Forecast accuracy is between 0.015?0.017 5 and sample error is controlled within 0?0.07. Considering the output stability and complexity of solving comprehensively, Elman neural network with a single hidden layer and with 44 nodes is presented as intake system observer. By comparing the relations of confidence intervals of the residual value between the measured and predicted values, error variance and failures in various fault types. Then four typical MAP faults of diesel engine can be diagnosed: complete failure fault, bias fault, precision degradation fault and drift fault. The simulation results show: intake pressure is observable and selection of diagnostic strategy parameter reasonably can increase the accuracy of diagnosis;the proposed fault diagnosis method only depends on data and structural parameters of observer, not depends on the nonlinear model of air intake system. A fault diagnosis method is proposed not depending system model to observe intake pressure, and bias fault and precision degradation fault of MAP of diesel engine can be diagnosed based on residuals.
文摘For too many state features are used in the diesel engine state evaluation and fault diagnosis, it is not easy to obtain the rational eigenvalues. In the paper, the cylinder subassembly of diesel engine is used to search for the method of establishing state feature system and optimal approach. The signal of diesel engine has been collected when the piston ring and airtight ring are working at different states, then with the Bootstrap method and Genetic Algorithm (GA), an optimum parameter combination is received. Example shows this method is simple and efficient for establishing diesel engine state feature system, Thus, this method is valuable for the virtual state evaluation of similar complex system.
基金Supported by the National Key Research and Development Plan(No.2016YFF0203305)the Fundamental Research Funds for the Central Universities(No.JD1912,ZY1940)Double First-rate Construction Special Funds(No.ZD1601).
文摘The fault detection and diagnosis of diesel engine valve clearance can effectively improve the availability and safety of diesel engine and have extremely important value and significance.Diesel engines generally operate in various stable operating conditions,which have important influence on the fault diagnosis.However,many fault diagnosis methods have been put forward under specific stable operating condition based on vibration signal.As the result of great impact caused by operating conditions,corresponding diagnosis models cannot deal with the fault diagnosis under different operating conditions with required accuracy.In this paper,a fault diagnosis of diesel engine valve clearance under variable operating condition based on soft interval support vector machine(SVM)is proposed.Firstly,the fault features with weak condition sensitivity have been extracted according to the influence analysis of fault on vibration signal.Moreover,soft interval constraint has been applied to SVM algorithm to reduce the random influence of vibration signal on fault features.In addition,different machine learning algorithms based on different feature sets are adopted to conduct the fault diagnosis under different operating conditions for comparison.Experimental results show that the proposed method is applicable for fault diagnosis under variable operating condition with good accuracy.
基金supported by the Project of Shanghai Engineering Research Center for Intelligent Operation and Maintenance and Energy Efficiency Monitoring of Ships(No.20DZ2252300),China.
文摘Marine power-generation diesel engines operate in harsh environments.Their vibration signals are highly complex and the feature information exhibits a non-linear distribution.It is difficult to extract effective feature information from the network model,resulting in low fault-diagnosis accuracy.To address this problem,we propose a fault-diagnosis method that combines the Gramian angular field(GAF)with a convolutional neural network(CNN).Firstly,the vibration signals are transformed into 2D images by taking advantage of the GAF,which preserves the temporal correlation.The raw signals can be mapped to 2D image features such as texture and color.To integrate the feature information,the images of the Gramian angular summation field(GASF)and Gramian angular difference field(GADF)are fused by the weighted average fusion method.Secondly,the channel attention mechanism and temporal attention mechanism are introduced in the CNN model to optimize the CNN learning mechanism.Introducing the concept of residuals in the attention mechanism improves the feasibility of optimization.Finally,the weighted average fused images are fed into the CNN for feature extraction and fault diagnosis.The validity of the proposed method is verified by experiments with abnormal valve clearance.The average diagnostic accuracy is 98.40%.When−20 dB≤signal-to-noise ratio(SNR)≤20 dB,the diagnostic accuracy of the proposed method is higher than 94.00%.The proposed method has superior diagnostic performance.Moreover,it has a certain anti-noise capability and variable-load adaptive capability.
文摘This article has selected useful diagnostic parameters according to the running condition of PZ12V190B diesel, and built fuzzy vectors of this parameter by using the subjection function to establish a technological condition. By using a statistical method the standard vector has been obtained, so the diesel technological level can be determined by calculating the closing degree between the fuzzy vector and the standard fuzzy vector.
文摘The cone-shaped kernel distributions of vibration acceleration signals, whichwere acquired from the cylinder head in eight different states of a valve train, were calculatedand displayed in grey images. Probabilistic Neural Networks ( PAW) was used to classify the imagesdirectly after the images were normalized. By this way, the problem of fault diagnosis for a valvetrain was transferred to the classification of time-frequency images. As there is no need to extractfeatures from time-frequency images before classification, the fault diagnosis process is highlysimplified. The experimental results show that the vibration signals can be classified accurately bythe proposed methods.
文摘Because of the stochastic property of fault occurrence and fuzziness offault phenomenon, machine fault diagnosis technique in use, such as fault tree analysis,cause consequence tree method, etc., cannot exactly describe the properties of fault phe-nomenon and coherence of fault space. In this paper, based on the theory of generalPetri net, fault tree technique and theory of fuzzy set, a theory system of fuzzy Petri net(FPN) suitable for fault diagnosis is established, which is applied to an example of faultdiagnosis for FMS. This method has the properties of of rbjectivity, strong expressionability, easy inference, etc., which can solve the problems of stochastic property andfuzziness of fault.
文摘This paper mainly introduces the basic principles,the methods and the applications of infrared technique in the diagnosis and prediction of diesel engine exhaust faults. The test-bed for monitoring diesel engine exhaust faults by thermal infrared imager has been designed. In different running conditions, the exterior surface radiation temperatures of the exhaust pipe of the 6135G-1 diesel engine have been measured by infrared imaging system. According to the principle of infrared temperature measurement, the real temperatures of the exterior surface of the exhaust pipe have been calculated. Based on the principle of heat transfer, the method of calculating the exhaust temperatures according to the exterior surface radiation temperatures of exhaust pipe measured by thermal infrared imager is built. The relationship between diesel engine exhaust temperatures and faults has been analyzed. It is shown that the application of infrared inspection and diagnosis to the identifying of diesel engine exhaust faults is feasible and effective.
文摘Fault diagnostics is important for safe operation of nuclear power plants(NPPs). In recent years, data-driven approaches have been proposed and implemented to tackle the problem, e.g., neural networks, fuzzy and neurofuzzy approaches, support vector machine, K-nearest neighbor classifiers and inference methodologies. Among these methods, dynamic uncertain causality graph(DUCG)has been proved effective in many practical cases. However, the causal graph construction behind the DUCG is complicate and, in many cases, results redundant on the symptoms needed to correctly classify the fault. In this paper, we propose a method to simplify causal graph construction in an automatic way. The method consists in transforming the expert knowledge-based DCUG into a fuzzy decision tree(FDT) by extracting from the DUCG a fuzzy rule base that resumes the used symptoms at the basis of the FDT. Genetic algorithm(GA) is, then, used for the optimization of the FDT, by performing a wrapper search around the FDT: the set of symptoms selected during the iterative search are taken as the best set of symptoms for the diagnosis of the faults that can occur in the system. The effectiveness of the approach is shown with respect to a DUCG model initially built to diagnose 23 faults originally using 262 symptoms of Unit-1 in the Ningde NPP of the China Guangdong Nuclear Power Corporation. The results show that the FDT, with GA-optimized symptoms and diagnosis strategy, can drive the construction of DUCG and lower the computational burden without loss of accuracy in diagnosis.
文摘Multi-source multi-class classification methods based on multi-class Support Vector Machines and data fusion strategies are proposed in this paper. The centralized and distributed fusion schemes are applied to combine information from several data sources. In the centralized scheme, all information from several data sources is centralized to construct an input space. Then a multi-class Support Vector Machine classifier is trained. In the distributed schemes, the individual data sources are proc-essed separately and modelled by using the multi-class Support Vector Machine. Then new data fusion strategies are proposed to combine the information from the individual multi-class Support Vector Machine models. Our proposed fusion strategies take into account that an Support Vector Machine (SVM) classifier achieves classification by finding the optimal classification hyperplane with maximal margin. The proposed methods are applied for fault diagnosis of a diesel engine. The experimental results showed that almost all the proposed approaches can largely improve the diagnostic accuracy. The robustness of diagnosis is also improved because of the implementation of data fusion strategies. The proposed methods can also be applied in other fields.