Extractive distillation(ED) is one of the most promising approaches for the separation of the azeotropic or closeboiling mixtures in the chemical industry. The purpose of this paper is to provide a broad overview of t...Extractive distillation(ED) is one of the most promising approaches for the separation of the azeotropic or closeboiling mixtures in the chemical industry. The purpose of this paper is to provide a broad overview of the recent development of key aspects in the ED process involving conceptual design, solvent selection, and separation strategies. To obtain the minimum entrainer feed flow rate and reflux ratio for the ED process, the conceptual design of azeotropic mixture separation based on a topological analysis via thermodynamic feasibility insights involving residue curve maps, univolatility lines, and unidistribution curves is presented. The method is applicable to arbitrary multicomponent mixtures and allows direct screening of design alternatives. The determination of a suitable solvent is one of the key steps to ensure an effective and economical ED process. Candidate entrainers can be obtained from heuristics or literature studies while computer aided molecular design(CAMD) has superiority in efficiency and reliability. To achieve optimized extractive distillation systems, a brief review of evaluation method for both entrainer design and selection through CAMD is presented. Extractive distillation can be operated either in continuous extractive distillation(CED) or batch extractive distillation(BED), and both modes have been well-studied depending on the advantages in flexibility and low capital costs. To improve the energy efficiency, several configurations and technological alternatives can be used for both CED and BED depending on strategies and main azeotropic feeds. The challenge and chance of the further ED development involving screening the best potential solvents and exploring the energy-intensive separation strategies are discussed aiming at promoting the industrial application of this environmentally friendly separation technique.展开更多
A method to select solvent for extractive distillation is proposed by UNIFAC group contribution. Solventselectivity can be divided into two parts: the partial combinatorial solvent selectivity and the partial residual...A method to select solvent for extractive distillation is proposed by UNIFAC group contribution. Solventselectivity can be divided into two parts: the partial combinatorial solvent selectivity and the partial residual solventselectivity. The properties of partial combinatorial and residual solvent selectivity are demonstrated. In most cases,the partial residual solvent selectivity is predominant. The candidate groups of solvent can be selected by groupinteraction parameter using UNIFAC group interaction parameter table as a guide.展开更多
This paper proposes a modified operation mode of batch extractive distillation with two reboilers. The seoaration of ethanol and water using as ethylene glycol is well done to validate the feasibility, of this mode. T...This paper proposes a modified operation mode of batch extractive distillation with two reboilers. The seoaration of ethanol and water using as ethylene glycol is well done to validate the feasibility, of this mode. The pilot-plant experimental data under the identical operational conditions between the regular mode and the modified mode are in particular discussed. The studied results prove more practical advantages of tile.modified mode over the regular mode such as easier operation control, more flexibility and higher separation efficiency etc. So it suppues certain guidance for the industrial application of batch extractive distillation process.展开更多
The traditional approach to solvent selction in the extractive distillation process strictly focuses on the change in the relative voltility of light-heavy components induced by the solvent.However,the total annual co...The traditional approach to solvent selction in the extractive distillation process strictly focuses on the change in the relative voltility of light-heavy components induced by the solvent.However,the total annual cost of the process may not be minimal when the solvent induces the largest change in relative volatility.This work presents a heuristic method for selecting the optimal solvent to minimize the total annual cost.The functional relationship between the relative volatility and the total annual cost is established,where the main factors,such as the relative volatility of the light-heavy components and the relative volatility of the heavy-component solvent,are taken into account.Binary azeotropic mixtures of methanol-toluene and methanol-acetone are separated to verify the feasibility of the model.The results show that using the solvent with the minimal two-column extractive distillation index,the process achieves a minimal total annual cost.The method is conducive for sustainable advancements in chemistry and engineering because a suitable solvent can be selected without simulation verification.展开更多
Extractive distillation with salt in solvent is a new process for producing anhydrous ethanol by combining the principle of “salt effect” and some traditional extractive distillation methods. Compared with the commo...Extractive distillation with salt in solvent is a new process for producing anhydrous ethanol by combining the principle of “salt effect” and some traditional extractive distillation methods. Compared with the common extractive distillation the performance of solvent is improved, the recycling amount of solvent is reduced to 1/4 1/5, and the number of theoretical plates is reduced to 1/3. Energy consumption and cost of equipment are also reduced and continuous production is realized. High efficiency and low solvent wastage make this technique feasible.展开更多
An energy-efficient triple-column extractive distillation process is developed for recovering tetrahydrofuran and ethyl acetate from industrial effluent.The process development follows a rigorous hierarchical design p...An energy-efficient triple-column extractive distillation process is developed for recovering tetrahydrofuran and ethyl acetate from industrial effluent.The process development follows a rigorous hierarchical design procedure that involves entrainer design,thermodynamic analysis,process design and optimization,and heat integration.The computer-aided molecular design method is firstly used to find promising entrainer candidates and the best one is determined via rigorous thermodynamic analysis.Subsequently,the direct and indirect triple-column extractive distillation processes are proposed in the conceptual design step.These two extractive distillation processes are then optimized by employing an improved genetic algorithm.Finally,heat integration is performed to further reduce the process energy consumption.The results indicate that the indirect extractive distillation process with heat integration shows the highest performance in terms of the process economics.展开更多
基金Supported by the National Natural Science Foundation of China(No.21878028,21606026)the Fundamental Research Funds for the Central Universities(No.106112017CDJQJ228809)+2 种基金Chongqing Technological Innovation and Application Demonstration for Social and Livelihood development(No.cstc2018jscx-msyb X0336)Chongqing Research Program of Basic Research and Frontier Technology(No.CSTC2016JCYJA0474)Hundred Talents Program of Chongqing University
文摘Extractive distillation(ED) is one of the most promising approaches for the separation of the azeotropic or closeboiling mixtures in the chemical industry. The purpose of this paper is to provide a broad overview of the recent development of key aspects in the ED process involving conceptual design, solvent selection, and separation strategies. To obtain the minimum entrainer feed flow rate and reflux ratio for the ED process, the conceptual design of azeotropic mixture separation based on a topological analysis via thermodynamic feasibility insights involving residue curve maps, univolatility lines, and unidistribution curves is presented. The method is applicable to arbitrary multicomponent mixtures and allows direct screening of design alternatives. The determination of a suitable solvent is one of the key steps to ensure an effective and economical ED process. Candidate entrainers can be obtained from heuristics or literature studies while computer aided molecular design(CAMD) has superiority in efficiency and reliability. To achieve optimized extractive distillation systems, a brief review of evaluation method for both entrainer design and selection through CAMD is presented. Extractive distillation can be operated either in continuous extractive distillation(CED) or batch extractive distillation(BED), and both modes have been well-studied depending on the advantages in flexibility and low capital costs. To improve the energy efficiency, several configurations and technological alternatives can be used for both CED and BED depending on strategies and main azeotropic feeds. The challenge and chance of the further ED development involving screening the best potential solvents and exploring the energy-intensive separation strategies are discussed aiming at promoting the industrial application of this environmentally friendly separation technique.
文摘A method to select solvent for extractive distillation is proposed by UNIFAC group contribution. Solventselectivity can be divided into two parts: the partial combinatorial solvent selectivity and the partial residual solventselectivity. The properties of partial combinatorial and residual solvent selectivity are demonstrated. In most cases,the partial residual solvent selectivity is predominant. The candidate groups of solvent can be selected by groupinteraction parameter using UNIFAC group interaction parameter table as a guide.
文摘This paper proposes a modified operation mode of batch extractive distillation with two reboilers. The seoaration of ethanol and water using as ethylene glycol is well done to validate the feasibility, of this mode. The pilot-plant experimental data under the identical operational conditions between the regular mode and the modified mode are in particular discussed. The studied results prove more practical advantages of tile.modified mode over the regular mode such as easier operation control, more flexibility and higher separation efficiency etc. So it suppues certain guidance for the industrial application of batch extractive distillation process.
基金This work is supported by the National Natural Science Foundation of China(Grant Nos.21776145 and 21676152).
文摘The traditional approach to solvent selction in the extractive distillation process strictly focuses on the change in the relative voltility of light-heavy components induced by the solvent.However,the total annual cost of the process may not be minimal when the solvent induces the largest change in relative volatility.This work presents a heuristic method for selecting the optimal solvent to minimize the total annual cost.The functional relationship between the relative volatility and the total annual cost is established,where the main factors,such as the relative volatility of the light-heavy components and the relative volatility of the heavy-component solvent,are taken into account.Binary azeotropic mixtures of methanol-toluene and methanol-acetone are separated to verify the feasibility of the model.The results show that using the solvent with the minimal two-column extractive distillation index,the process achieves a minimal total annual cost.The method is conducive for sustainable advancements in chemistry and engineering because a suitable solvent can be selected without simulation verification.
文摘Extractive distillation with salt in solvent is a new process for producing anhydrous ethanol by combining the principle of “salt effect” and some traditional extractive distillation methods. Compared with the common extractive distillation the performance of solvent is improved, the recycling amount of solvent is reduced to 1/4 1/5, and the number of theoretical plates is reduced to 1/3. Energy consumption and cost of equipment are also reduced and continuous production is realized. High efficiency and low solvent wastage make this technique feasible.
基金This work is financially supported by the National Key Research and Development Project(Grant No.2019YFC0214403)the Joint Supervision Scheme with the mainland,Taiwan and Macao Universities(Grant No.SB2S to Yang A).
文摘An energy-efficient triple-column extractive distillation process is developed for recovering tetrahydrofuran and ethyl acetate from industrial effluent.The process development follows a rigorous hierarchical design procedure that involves entrainer design,thermodynamic analysis,process design and optimization,and heat integration.The computer-aided molecular design method is firstly used to find promising entrainer candidates and the best one is determined via rigorous thermodynamic analysis.Subsequently,the direct and indirect triple-column extractive distillation processes are proposed in the conceptual design step.These two extractive distillation processes are then optimized by employing an improved genetic algorithm.Finally,heat integration is performed to further reduce the process energy consumption.The results indicate that the indirect extractive distillation process with heat integration shows the highest performance in terms of the process economics.
