The paper concerns the issue of size law,localized deformation and dilation or compaction due to shear localization. It is assumed that the shear localization initiates at the peak shear stress in the form of single s...The paper concerns the issue of size law,localized deformation and dilation or compaction due to shear localization. It is assumed that the shear localization initiates at the peak shear stress in the form of single shear band,and based on gradient-dependent plasticity,an analytical solution on size effect or snap-back is obtained. The results show that the post peak response becomes steeper and even exhibits snap-back with increasing of length. For small specimen,the relative shear displacement when specimen failure occurs is lower than that of larger specimen and the shear stress-relative displacement curve becomes steeper. The theoretical solution on non-uniformity of strains in shear band is obtained and evolution of the relative shear displacement is represented. By resorting to the linear relation between local plastic shear strain and local plastic volumetric strain,the dilation and compaction within shear band are analyzed. Relation between apparent shear strain and apparent normal strain and relation between shear displacement and vertical displacement are established.展开更多
A CAD approach which can optimize and automate the parting direction determination is presented. The approach is based on the geometrical and topological information of the solid modelling of the plastic moulded part ...A CAD approach which can optimize and automate the parting direction determination is presented. The approach is based on the geometrical and topological information of the solid modelling of the plastic moulded part in order to select a pair of optimal parting directions of a two plate mould which minimizes the number of side cores. The shell of a part is divided into inter influential regions and non influential faces in the mould design point of view. Through analyzing and computing the accessibility direction cones of the inter influential regions, the optimal parting directions can be determined automatically.展开更多
The dislocation structure of directionally solidified(DS)Rene 80 superalloy during tensile and creep deformation has been studied by TEM.In tensile deformation,γ'shearing occurs by slip of APB-coupled(1/2)<110...The dislocation structure of directionally solidified(DS)Rene 80 superalloy during tensile and creep deformation has been studied by TEM.In tensile deformation,γ'shearing occurs by slip of APB-coupled(1/2)<110>dislocation pairs on{111}planes at temperatures below 760℃.and by slip of SISF-seperated(1/3)<112>superpartials which have dissociated on {111}planes into a(1/2)<110>screw superpartial and a(1/6)<112>edge superpartial with an APB in between at temperatures equal to or above 760℃.In creep deformation,γ'shearing occurs again by slip of SISF-seperated(1/3)<112>superpartials which have not dissociated on{111}planes and by diffusive slip of APB-coupled(1/2) <110>dislocation pairs at 760℃,618 MPa.However,no γ'shearing occurs at 980℃,190 MPa.During secondary creep at 760℃,618 MPa or at 980℃,190 MPa,2-dimensional net- works have formed at γ/γ'interfaces,and the strain is mainly the result of diffusion control- led climb of dislocation networks at γ/γ'interfaces.The dependence of secondary creep rate ε upon size a and volume fraction v_■ of cubic γ' has been found to be ■∝α/v_f^(2/3).展开更多
AZ61Mg alloy was multi directionally forged(MDFed) during decreasing temperature condition from 643 K to 483 K at a true strain rate of 3×10-3 s-1 up to cumulative strain of∑△ε=4.0 at maximum.A pass strain of...AZ61Mg alloy was multi directionally forged(MDFed) during decreasing temperature condition from 643 K to 483 K at a true strain rate of 3×10-3 s-1 up to cumulative strain of∑△ε=4.0 at maximum.A pass strain of△ε=0.8 was employed.While average grain size decreased gradually with increasing cumulative strain,the evolution of fine-grained structure strongly depended on the MDF temperature.Under the condition where the temperature was higher than the most adequate one,grain coarsening partially took place during MDF.In contrast,at lower temperature,inhomogeneous microstructure composed of the initial coarse and newly appeared fine grains was evolved.After straining over∑△ε=3.2(i.e.,over 4 passes of MDF) ,equiaxed ultrafine grains(UFGs) having average size of about and lower than 1μm were uniformly evolved.While the MDFed alloy to∑△ε=4.0 possessed relatively high hardness of HV 99,and it accepted further about 20%cold rolling almost without cracking.Because of the superior formability of the UFGed AZ61Mg alloy,the hardness was further easily raised to HV 120 by following cold rolling.展开更多
This paper presents some investigations on the effect of processing parameters on the emission of electromagnetic radiation (EMR) during plastic deformation and crack propagation in copper-zinc alloys. Timing of the E...This paper presents some investigations on the effect of processing parameters on the emission of electromagnetic radiation (EMR) during plastic deformation and crack propagation in copper-zinc alloys. Timing of the EMR emissions, maximum stress during crack instability, stress-intensity factor, elastic strain energy release rate, maximum EMR amplitude, RMS value of EMR amplitude, EMR frequency and electromagnetic energy release rate were analysed for the effect of rolling directions at different percentage of zinc content in Cu-Zn alloy specimens. The same parameters were also analysed for 68-32 Cu-Zn alloy specimens at different annealing temperatures and at different angles θ, to the rolling direction. EMR emissions are observed to be highly anisotropic in nature. At θ=45° to 60°, marked changes in mechanical and electromagnetic parameters were observed. Specimens annealed at 500 °C, just above the recrystallization temperature, and at 700 °C, when grain-size growth is rapid, EMR responses have been found to have well-defined patterns.展开更多
The existing plastic forming equipment are mostly driven by traditional AC motors with long trans- mission chains, low efficiency, large size, low precision and poor dynamic response are the common disadvantages. In o...The existing plastic forming equipment are mostly driven by traditional AC motors with long trans- mission chains, low efficiency, large size, low precision and poor dynamic response are the common disadvantages. In order to realize high performance forming processes, the driving device should be improved, especially for com- plicated processing motions. Based on electric servo direct drive technology, a novel AC servo rotating and linear composite driving device is proposed, which features implementing both spindle rotation and feed motion with- out transmission, so that compact structure and precise control can be achieved. Flux switching topology is employed in the rotating drive component for strong robustness, and fractional slot is employed in the linear direct drive component for large force capability. Then the mechanical structure for compositing rotation and linear motion is designed. A device prototype is manufactured, machining of each component and the whole assembly are presented respectively. Commercial servo amplifiers are utilized to construct the control system of the proposed device. To validate the effectiveness of the proposed composite driving device, experimental study on thedynamic test benches are conducted. The results indicate that the output torque can attain to 420 N-m and the dynamic tracking errors are less than about 0.3 rad in the rotating drive, the dynamic tracking errors are less than about 1.6 mm in the linear feed. The proposed research provides a method to construct high efficiency and accu- racy direct driving device in plastic forming equipment.展开更多
The behavior that different magnetic treatment directions induce various amounts of welding residual stress reductions in low alloy steel was studied. Reductions of 26%-28% in the longitudinal stress σ x were obtaine...The behavior that different magnetic treatment directions induce various amounts of welding residual stress reductions in low alloy steel was studied. Reductions of 26%-28% in the longitudinal stress σ x were obtained when low frequency alternating magnetic treatment was applied perpendicularly to the welding bead, whereas reductions of 20%-21% in σ x were measured by using the same treatment parameters except that the field direction was applied parallel to the bead. It is proposed that different extent of stress reductions caused by the above two treatment directions is attributed primarily to the alteration of the energy absorbed by domains from the external magnetic field, which part of energy can arouse plastic deformation in microstructures by the motion of domain walls.展开更多
基金Supported by the National Natural Science Foundation of China(50309004)。
文摘The paper concerns the issue of size law,localized deformation and dilation or compaction due to shear localization. It is assumed that the shear localization initiates at the peak shear stress in the form of single shear band,and based on gradient-dependent plasticity,an analytical solution on size effect or snap-back is obtained. The results show that the post peak response becomes steeper and even exhibits snap-back with increasing of length. For small specimen,the relative shear displacement when specimen failure occurs is lower than that of larger specimen and the shear stress-relative displacement curve becomes steeper. The theoretical solution on non-uniformity of strains in shear band is obtained and evolution of the relative shear displacement is represented. By resorting to the linear relation between local plastic shear strain and local plastic volumetric strain,the dilation and compaction within shear band are analyzed. Relation between apparent shear strain and apparent normal strain and relation between shear displacement and vertical displacement are established.
文摘A CAD approach which can optimize and automate the parting direction determination is presented. The approach is based on the geometrical and topological information of the solid modelling of the plastic moulded part in order to select a pair of optimal parting directions of a two plate mould which minimizes the number of side cores. The shell of a part is divided into inter influential regions and non influential faces in the mould design point of view. Through analyzing and computing the accessibility direction cones of the inter influential regions, the optimal parting directions can be determined automatically.
文摘The dislocation structure of directionally solidified(DS)Rene 80 superalloy during tensile and creep deformation has been studied by TEM.In tensile deformation,γ'shearing occurs by slip of APB-coupled(1/2)<110>dislocation pairs on{111}planes at temperatures below 760℃.and by slip of SISF-seperated(1/3)<112>superpartials which have dissociated on {111}planes into a(1/2)<110>screw superpartial and a(1/6)<112>edge superpartial with an APB in between at temperatures equal to or above 760℃.In creep deformation,γ'shearing occurs again by slip of SISF-seperated(1/3)<112>superpartials which have not dissociated on{111}planes and by diffusive slip of APB-coupled(1/2) <110>dislocation pairs at 760℃,618 MPa.However,no γ'shearing occurs at 980℃,190 MPa.During secondary creep at 760℃,618 MPa or at 980℃,190 MPa,2-dimensional net- works have formed at γ/γ'interfaces,and the strain is mainly the result of diffusion control- led climb of dislocation networks at γ/γ'interfaces.The dependence of secondary creep rate ε upon size a and volume fraction v_■ of cubic γ' has been found to be ■∝α/v_f^(2/3).
基金support given by the Light Metals Educational Foundation,Japan,and Ministry of Education,Culture,Sports and Technology,Japan,with Grant No.20560647
文摘AZ61Mg alloy was multi directionally forged(MDFed) during decreasing temperature condition from 643 K to 483 K at a true strain rate of 3×10-3 s-1 up to cumulative strain of∑△ε=4.0 at maximum.A pass strain of△ε=0.8 was employed.While average grain size decreased gradually with increasing cumulative strain,the evolution of fine-grained structure strongly depended on the MDF temperature.Under the condition where the temperature was higher than the most adequate one,grain coarsening partially took place during MDF.In contrast,at lower temperature,inhomogeneous microstructure composed of the initial coarse and newly appeared fine grains was evolved.After straining over∑△ε=3.2(i.e.,over 4 passes of MDF) ,equiaxed ultrafine grains(UFGs) having average size of about and lower than 1μm were uniformly evolved.While the MDFed alloy to∑△ε=4.0 possessed relatively high hardness of HV 99,and it accepted further about 20%cold rolling almost without cracking.Because of the superior formability of the UFGed AZ61Mg alloy,the hardness was further easily raised to HV 120 by following cold rolling.
基金Project supported by Department of Science and Technology, India
文摘This paper presents some investigations on the effect of processing parameters on the emission of electromagnetic radiation (EMR) during plastic deformation and crack propagation in copper-zinc alloys. Timing of the EMR emissions, maximum stress during crack instability, stress-intensity factor, elastic strain energy release rate, maximum EMR amplitude, RMS value of EMR amplitude, EMR frequency and electromagnetic energy release rate were analysed for the effect of rolling directions at different percentage of zinc content in Cu-Zn alloy specimens. The same parameters were also analysed for 68-32 Cu-Zn alloy specimens at different annealing temperatures and at different angles θ, to the rolling direction. EMR emissions are observed to be highly anisotropic in nature. At θ=45° to 60°, marked changes in mechanical and electromagnetic parameters were observed. Specimens annealed at 500 °C, just above the recrystallization temperature, and at 700 °C, when grain-size growth is rapid, EMR responses have been found to have well-defined patterns.
基金Supported by National Natural Science Foundation of China(Grant No.51335009)Major National Science and Technology Project of China(Grant No.2011ZX04001-011)
文摘The existing plastic forming equipment are mostly driven by traditional AC motors with long trans- mission chains, low efficiency, large size, low precision and poor dynamic response are the common disadvantages. In order to realize high performance forming processes, the driving device should be improved, especially for com- plicated processing motions. Based on electric servo direct drive technology, a novel AC servo rotating and linear composite driving device is proposed, which features implementing both spindle rotation and feed motion with- out transmission, so that compact structure and precise control can be achieved. Flux switching topology is employed in the rotating drive component for strong robustness, and fractional slot is employed in the linear direct drive component for large force capability. Then the mechanical structure for compositing rotation and linear motion is designed. A device prototype is manufactured, machining of each component and the whole assembly are presented respectively. Commercial servo amplifiers are utilized to construct the control system of the proposed device. To validate the effectiveness of the proposed composite driving device, experimental study on thedynamic test benches are conducted. The results indicate that the output torque can attain to 420 N-m and the dynamic tracking errors are less than about 0.3 rad in the rotating drive, the dynamic tracking errors are less than about 1.6 mm in the linear feed. The proposed research provides a method to construct high efficiency and accu- racy direct driving device in plastic forming equipment.
基金Funded by the Teaching and Research Award Program for Outstanding Young Teachers in Higher Education Institutions of Ministry of Education, China (No. [2002] 383)Science and Technology Planning Project of Wuhan City, China (No. 20067003111-05)
文摘The behavior that different magnetic treatment directions induce various amounts of welding residual stress reductions in low alloy steel was studied. Reductions of 26%-28% in the longitudinal stress σ x were obtained when low frequency alternating magnetic treatment was applied perpendicularly to the welding bead, whereas reductions of 20%-21% in σ x were measured by using the same treatment parameters except that the field direction was applied parallel to the bead. It is proposed that different extent of stress reductions caused by the above two treatment directions is attributed primarily to the alteration of the energy absorbed by domains from the external magnetic field, which part of energy can arouse plastic deformation in microstructures by the motion of domain walls.
