Effect of cooling rates on dendrite spacings of directionally solidified DZ125 alloy under high thermal gradient

The dendrite morphologies and spacings of directionally solidified DZ125 superalloy were investigated under high thermal gradient about 500 K/cm. The results reveal that, with increasing cooling rate, both the spacings of primary and secondary dendrite arms decrease, and the dendrite morphologies transit from coarse to superfme dendrite. The secondary dendrite arms trend to be refined and be well developed, and the tertiary dendrite will occur. The predictions of the Kurz/Fisher model and the Hunt/Lu model accord basically with the experimental data for primary dendrite arm spacing. The regression equation of the primary dendrite arm spacings 21 and the cooling rate Vc is λ1 = 0.013 Vc^-0.32. The regression equation of the secondary dendrite arm spacing λ2 and the cooling rate Vc is λ2 = 0.00258 Vc^-0.31, which gives good agreement with the Feurer/Wunderlin model.

Microstructure and thermal stability of sintered pure tungsten processed by multiple direction compression

Multiple direction compression(MDC)was conducted on sintered pure tungsten(99.9%,mass fraction)with different reductions at 1423 K.The microstructure,microhardness and thermal stability of the MDC-processed samples were studied by X-ray diffraction(XRD),electron backscattered diffraction(EBSD)and differential scanning calorimetry(DSC)compared with those of the initial sintered tungsten.The results show that the dislocation density increases significantly with the reduction of MDC,ranging from 3.08×1014 m-2 for the initial sintered tungsten to 8.08×1014 m-2 for the tungsten after MDC with the reduction of 50%.The average grain size decreases from 83.8 to 14.7μm and the microhardness value increases from HV0.2 417 to HV0.2 521.The recrystallization temperature for the tungsten samples processed by MDC is approximately constant at around 1600 K.The MDC of sintered tungsten results in a decrease of grain size concurrent with an increase of uniformly distributed nucleation sites,which leads to the improvement of the thermal stability.

Investigation on the Thermal Conductivity of 3-Dimensional and 4-Directional Braided Composites

It is vital to choose a factual and reasonable micro-structural model of braided composites for improving the calculating precision of thermal property of 3-D braided composites by finite element method （FEM）. On the basis of new microstructure model of braided composites proposed recently, the model of FEM calculation for thermal conductivity of 3-dimennsional and 4-directional braided composites is set up in this paper. The curves of coefficient of effective thermal conductivity versus fiber volume ratio and interior braiding angle are obtained. Furthermore, comparing the results of FEM with the available experimental data, the reasonability and veracity of calculation are confirmed at the same time.

Mechanical, electrical, and thermal properties of the directionally solidified Bi–Zn–Al ternary eutectic alloy

A Bi-2.0Zn-0.2A1 （wt%） ternary eutectic alloy was prepared using a vacuum melting furnace and a casting furnace. The samples were directionally solidified upwards at a constant growth rate （V= 18.4 μm/s） under different temperature gradients （G = 1.15-3.44 K/mm） and at a constant temperature gradient （G = 2.66 K/mm） under different growth rates （V= 8.3-500 μm/s） in a Bridgman-type directional so- lidification furnace. The dependence ofmicrostructure parameter （2） on the solidification parameters （G and V） and that of the microhardness （Hv） on the microstructure and solidification parameters were investigated. The resistivity （ρ） measurements of the studied alloy were per- formed using the standard four-point-probe method, and the temperature coefficient of resistivity （α） was calculated from the ρ-Tcurve. The enthalpy （AH） and the specific heat （Cp） values were determined by differential scanning calorimetry analysis. In addition, the thermal conductivities of samples, obtained using the Wiedemann-Franz and Smith-Palmer equations, were compared with the experimental results. The results revealed that, the thermal conductivity values obtained using the Wiedemarm-Franz and Smith-Palmer equations for the Bi-2.0Zn-0.2Al （wt%） alloy are in the range of 5.2-6.5 W/Km and 15.2-16.4 W/Km, respectively.

THERMAL FATIGUE PROPERTIES AND MICROSTRUCTURE OF DIRECTIONALLY SOLIDIFIED DZ38G ALLOY

The thermal fatigue behaviour and microstructure in a directionally solidified DZ38G alloy has been investigated.It was found that DZ28G alloy has larger thermal fatigue resistance than that of original M38G alloy because of the elimination of the transverse grain boundaries and the small elastic modulus.Detailed observation shows that microcrack is initiated at the grain boundaries or the phase interfaces and propagates along interdendrites,grain boundaries and,sometimes,along the defined crystallographic direction and that the amount of carbides at grain boundaries increases and the morphology of phase becomes irregular after thermal fa- tigue test. Both γ' denudation and recrystallization have been observed on both sides of the crack.

What happens to the initial planar instability when the thermal gradient is increased during directional solidification?

The positive thermal gradient is one of the most important parameters during directional solidification. The increase of the thermal gradient usually stabilizes the planar interface in the steady state analysis. However, in the initial transient range of planar instability, the thermal gradient presents complicated effects. Time-dependent analysis shows that the increase of the thermal gradient can enhance both the stabilizing effects and the destabilizing effects on a planar interface. The incubation time first decreases and then increases with the increase of the thermal gradient. Moreover, the initial average wavelength always increases with the thermal gradient increasing, contrary to the effect of the thermal gradient on the steady cellular/dendritic spacing. This reveals the types of spacing adjustment after planar instability.

Directional region control of the thermal fractal diffusion of a space body

We present a directional region control （DRC） model of thermal diffusion fractal growth with active heat diffusion in three-dimensional space. This model can be applied to predict the space body heat fractal growth and study its directional region control. When the nonlinear interference term and the inner heat source term are generalized functions, the relationship between the particle aggregation probability and the interference terms can be obtained using the norm theory. We can then predict the aggregation form of particles in different regions. When the nonlinear interference terms in the model are expressed as a trigonometric function and its composite function, our simulations show that the DRC method of thermal fractal diffusion is effective and has reference value for the directional control of actual fractal growth systems.

Thermal Effect on Vibration of Parallelogram Plate of Bi-Direction Linearly Varying Thickness

In this paper, the effect of thermal gradient on the vibration of parallelogram plate with linearly varying thickness in both direction having clamped boundary conditions on all the four edges is analyzed. Thermal effect on vibration of such plate has been taken as one-dimensional distribution in linear form only. An approximate but quiet convenient frequency equation is derived using Rayleigh-Ritz technique with a two-term deflection function. The frequencies corresponding to the first two modes of vibration of a clamped parallelogram plate have been computed for different values of aspect ratio, thermal gradient, taper constants and skew angle. The results have been presented in tabular forms. The results obtained in this study are reduced to that of unheated parallelogram plates of uniform thickness and have generally been compared with the published one.

Nonlocal thermal transport in magnetized plasma along different directions

Nonlocal thermal transport in magnetized plasmas is studied theoretically and numerically with the Vlasov–Fokker–Planck(VFP)model,in which the magnetic field has nonzero components both perpendicular to and along the temperature gradient.Nonlocal heat transport is found in both the longitudinal and transverse directions,provided the temperature gradients are sufficiently large.The magnetic field tends to reduce the nonlocality of the thermal transport in the direction perpendicular to the magnetic field,i.e.,the difference between the heat fluxes predicted by the Braginskii theory and the VFP simulation decreases with increasing magnetic field strength.When the initial temperature gradient is steep,the nonlocal heat flux depends not only on the present temperature profile,but also on its time history.Moreover,the contribution of high-order terms in the spherical harmonic expansion of the electron distribution function becomes important for a magnetized plasma,in particular for thermal transport in the direction perpendicular to the temperature gradient.

Tailoring microstructure evolution and mechanical properties of a high-performance alloy steel through controlled thermal cycles of a direct laser depositing process

Direct laser deposition(DLD),as a popular metal additive manufacturing process,shows advantages of technical flexibility and high efficiency to gain a high-performance alloy steel component.However,during the processing of DLD,the deposited steel layer is affected by the subsequent layer depositing.The DLD block shows different microstructure and mechanical properties at the bottom,middle and top of the deposited parts.To date,there are few research works about the effects of inter-layer interval time and laser power on the microstructure evolution and mechanical properties of the deposited layers.In this study,the idle time and laser power layer by layer during DLD of 12CrNi2 steel were controlled to cause the deposited layers to maintain a high cooling rate,while the bottom deposited layer was subjected to a weak tempering effect.Results show that a high proportion of martensite is produced,which improves the strength of the deposited layer.Under the laser scanning strategy of laser power 2,500 W,scanning velocity 5 mm·s^(-1),powder feeding rate 11 g·min^(-1),overlap rate 50%,and a laser power difference of 50 W and a 2 min interval,the tensile strength of the deposited layer of 12CrNi2 steel is in the range of 873-1,022 MPa,and the elongation is in the range of 16.2%-18.9%.This study provides a method to reduce the tempering effect of the subsequent deposition layers on the bottom layers,which can increase the proportion of martensite in the low-alloy high-strength steel,so as to improve the yield strength of the alloy steel.

Influence of thermal flow field of cooling tower on recirculation ratio of a direct air-cooled system for a power plant

In order to get thermal flow field of direct air-cooled system,the hot water was supplied to the model of direct air-cooled condenser(ACC). The particle image velocimetery (PIV) experiments were carried out to get thermal flow field of a ACC under different conditions in low velocity wind tunnel,at the same time,the recirculation ratio at cooling tower was measured,so the relationship between flow field characteristics and recirculation ratio of cooling tower can be discussed. From the results we can see that the flow field configuration around cooling tower has great effects on average recirculation ratio under cooling tower. The eddy formed around cooling tower is a key reason that recirculation produces. The eddy intensity relates to velocity magnitude and direction angle,and the configuration of eddy lies on the geometry size of cooling tower. So changing the flow field configuration around cooling tower reasonably can decrease recirculation ratio under cooling tower,and heat dispel effect of ACC can also be improved.

Effective Thermal Conductivity for 3D Five-Directional Braided Composites Based on Microstructural Analysis

A method for predicting effective thermal conductivities(ETCs) of three-dimensional five-directional(3D5D) braided composites is presented. The effective thermal conductivity prediction method contains a digital image processing technology. Multiple scanning electron microscopy(SEM)images of composites are analyzed to obtain actual microstructural features. These actual microstructural features of 3D5D braided composites are introduced into representative volume element(RVE) modeling. Apart from applying actual microstructural features,compression effects between yarns are considered in the modeling of RVE,making the RVE more realistic. Therefore,the ETC prediction method establishes a representative unit cell model that better reflects the true microstructural characteristics of the 3D5D braided composites. The ETCs are predicted with the finite element method. Then thermal conductivity measurements are carried out for a 3D5D braided composite sample.By comparing the predicted ETC with the measured thermal conductivity, the whole process of the ETC prediction method is proved to be effective and accurate,where a relative error of only 2.9 % is obtained.Furthermore,the effects of microstructural features are investigated,indicating that increasing interior braiding angles and fiber fill factor can lead to higher transverse ETCs. Longitudinal ETCs decrease with increasing interior braiding angles,but increase with increasing fiber fill factor. Finally,the influence of variations of microstructure parameters observed in digital image processing are investigated. To explore the influence of variations in microstructural features on variations in predicted ETCs,the actual probability distributions of microstructural features obtained from the 3D5D braided composite sample are introduced into the ETC investigation. The results show that,compared with the interior braiding angle,variations in the fiber fill factor exhibit more significant effects on variations in ETCs.

KPG免处理热敏版Thermal Direct

柯达保丽光印艺集团(KPG)于2004年1月宣布扩展其热敏版产品系列，首次在全球推出KPG第一款免处理热敏版——KPG Thermal Direct。

Theoretical expressions of thermal conductivity of wood

In this paper, the theoretical expressions of wood thermal conductiv ity in the choral and radical direction are derived from the micro-structure of wood by applying some basic principles in physical mechanics. The thermal conduc tivities of about twenty species of trees were calculated by means of the expres sions and compared with its experimental values under the same condition. The av erage relative error is about 5%, so the calculation result is satisfactory.

Direct numerical simulation of viscoelastic-fluid-based nanofluid turbulent channel flow with heat transfer

Our previous experimental studies have confirmed that viscoelastic-fluid-based nanofluid(VFBN) prepared by suspending nanoparticles in a viscoelastic base fluid(VBF, behaves drag reduction at turbulent flow state) can reduce turbulent flow resistance as compared with water and enhance heat transfer as compared with VBF. Direct numerical simulation(DNS) is performed in this study to explore the mechanisms of heat transfer enhancement(HTE) and flow drag reduction(DR) for the VFBN turbulent flow. The Giesekus model is used as the constitutive equation for VFBN. Our previously proposed thermal dispersion model is adopted to take into account the thermal dispersion effects of nanoparticles in the VFBN turbulent flow. The DNS results show similar behaviors for flow resistance and heat transfer to those obtained in our previous experiments. Detailed analyses are conducted for the turbulent velocity, temperature, and conformation fields obtained by DNSs for different fluid cases, and for the friction factor with viscous, turbulent, and elastic contributions and heat transfer rate with conductive, turbulent and thermal dispersion contributions of nanoparticles, respectively. The mechanisms of HTE and DR of VFBN turbulent flows are then discussed. Based on analogy theory, the ratios of Chilton–Colburn factor to friction factor for different fluid flow cases are investigated, which from another aspect show the significant enhancement in heat transfer performance for some cases of water-based nanofluid and VFBN turbulent flows.

Eco-friendly synthesis of high silica zeolite Y with choline as green and innocent structure-directing agent

Zeolite synthesis in contemporary chemical industries is predominantly conducted using organic structure‐directing agents(OSDAs),which are chronically hazardous to humans and the environment.It is a growing trend to develop an eco‐friendly and nuisanceless OSDA for zeolite synthesis.Herein,choline is employed as a non‐toxic and green OSDA to synthesize high silica Y zeolite with SiO2/Al2O3 ratios of 6.5–6.8.The prepared Y zeolite samples exhibited outstanding(hydro)thermal stability at ultrahigh temperature owing to the higher SiO2/Al2O3 ratio.The XRF,SEM,29Si‐NMR and 13Na+results suggested that choline plays a structure‐directing role in the synthesis of Y zeolite,while the feed molar fraction of Na+is a crucial determinant for the framework SiO2/Al2O3 ratio and the crystal morphology.

Design of a High Power Directional Coupler with High Directivity Used in the LHCD Launcher for EAST

A high power waveguide directional coupler was designed to measure the transmitted power and reflected power in the 4.6 GHz LHCD （lower hybrid current drive） launcher for the EAST tokamak. The design principle of the coupler is assessed. Further analysis is performed by CST （computer simulating test） and Ansoft HFSS （high frequency structure simulator） software and the optimal structural parameter is obtained. In addition, finite element code ANSYS is used to determine the temperature distribution in the coupler conductively cooled by forced water. The test results of a directional coupler manufactured according to the design are close to what is expected.

Influence of directional solidification variables on primary dendrite arm spacing of Ni-based superalloy DZ125

The primary dendrite morphology and spacing of DZ125 superalloy have been observed during directional solidification under high thermal gradient about 500 K/cm. The results reveal that the primary dendrite arm spacing decreases from 94 μm to 35.8 μm with the increase of directional solidification cooling rate from 2.525 K/s to 36.4 K/s. The regression equation of the primary dendrite arm spacings A, versus cooling rate is λ1=0.013（GV）-0.32. The predictions of Kurz/Fisher model and Hunt/Lu model accord reasonably well with the experimental data. The influence of directional solidification rate under variable thermal gradient on the primary dendrite arm spacing has also been investigated.

A mechanistic study of flame retardance of novel copolyester phosphorus containing linked pendant groups by TG/XPS/direct Py-MS

The flame retardant mechanism of the copolyester phosphorus containing linked pendant groups was investigated by thermogravimetric （TG）, X-ray photoelectron spectroscopy （XPS） and direct insertion probe pyrolysis mass spectrometry （DP-MS） technique. TG results show that the incorporation of phosphorus containing unit linked pendant groups can destabilize the copolyester due to the cleavage of P-CH2 bond, and phosphorus containing units cannot promote the char-formation of the copolyester during the thermal degradation of the copolyester. XPS spectra indicate that with the increase of the temperature, the P-CH2 bonds of the copolyester break down gradually, the concentration of phosphorus in the condensed phase products decrease gradually and the chemical state of phosphorus does not change in the temperature of 250-380 ℃. Direct pyrolysis MS suggests that the P-CH2 bonds cleavage occurs at pendant groups and species containing phosphorus can volatilize into the gas phase. A flame retardant mechanism is proposed for the gas phase mode of action of the halogen-free copolyester phosphorus containing linked pendant groups.

Cellular/dendritic transition,dendritic growth and microhardness in directionally solidified monophasic Sn-2%Sb alloy

Horizontal directional solidification experiments were carried out with a monophasic Sn-2%Sb（mass fraction） alloy to analyze the influence of solidification thermal parameters on the morphology and length scale of the microstructure. Continuous temperature measurements were made during solidification at different positions along the length of the casting and these temperature data were used to determine solidification thermal parameters, including the growth rate（VL） and the cooling rate（TR）. High cooling rate cells and dendrites are shown to characterize the microstructure in different regions of the casting, with a reverse dendrite-to-cell transition occurring for TR5.0 K/s. Cellular（λc） and primary dendrite arm spacings（λ1） are determined along the length of the directionally-solidified casting. Experimental growth laws relating λc and λ1 to VL and TR are proposed, and a comparative analysis with results from a vertical upward directional solidification experiment is carried out. The influence of morphology and length scale of the microstructure on microhardness is also analyzed.