In-situ observation of porosity formation during directional solidification of two Al-Si alloys (7%Si and 13%Si) was made by using of micro-focus X-ray imaging.In both alloys,small spherical pores initially form in th...In-situ observation of porosity formation during directional solidification of two Al-Si alloys (7%Si and 13%Si) was made by using of micro-focus X-ray imaging.In both alloys,small spherical pores initially form in the melt far away from the eutectic solid-liquid (S/L) interface and then grow and coagulate during solidification.Some pores can float and escape from the solidifying melt front at a relatively high velocity.At the end of solidification,the remaining pores maintain spherical morphology in the near eutectic alloy but become irregular in the hypoeutectic alloy.This is attributed to different solidification modes and aluminum dendrite interactions between the two alloys.The mechanism of the porosity formation is briefly discussed in this paper.展开更多
TiAl3 particle reinforced pure Al composite has been made by direct reaction among molten Al, TiO2 and a flux. The composite exhibits high Synthetically properties. The strength and hardness are higher than those of p...TiAl3 particle reinforced pure Al composite has been made by direct reaction among molten Al, TiO2 and a flux. The composite exhibits high Synthetically properties. The strength and hardness are higher than those of pure Al matrix by 71.5% and 134% respectively However, the elongation is 20.36%, slightly lower than that of the Al matrix.展开更多
In order to develop a new type of contact cable with high strengthand high electrical conductivity, Cu-Cr alloy series were selected asmaterials and cu-Cr alloy castings were produced by means ofdirectional solidifica...In order to develop a new type of contact cable with high strengthand high electrical conductivity, Cu-Cr alloy series were selected asmaterials and cu-Cr alloy castings were produced by means ofdirectional solidification continu- ous casting (DSCC) process. theresults show that the fibrillar strengthening phase, β-Cr, orderlyarranges among the copper matrix phase along the wire direction; andmicrostructure of in-situ composite forms, which retains the basicproperty of good conductivity of the copper matrix and meanwhileobtains the strengthening effect ofβ-Cr phase.展开更多
The gas content is crucial for evaluating coal and gas outburst potential in underground coal mining. This study focuses on investigating the in-situ coal seam gas content and gas sorption capacity in a representative...The gas content is crucial for evaluating coal and gas outburst potential in underground coal mining. This study focuses on investigating the in-situ coal seam gas content and gas sorption capacity in a representative coal seam with multiple sections (A1, A2, and A3) in the Sydney basin, where the CO_(2) composition exceeds 90%. The fast direct desorption method and associated devices were described in detail and employed to measure the in-situ gas components (Q_(1), Q_(2), and Q_(3)) of the coal seam. The results show that in-situ total gas content (Q_(T)) ranges from 9.48 m^(3)/t for the A2 section to 14.80 m^(3)/t for the A3 section, surpassing the Level 2 outburst threshold limit value, thereby necessitating gas drainage measures. Among the gas components, Q_(2) demonstrates the highest contribution to Q_(T), ranging between 55% and 70%. Furthermore, high-pressure isothermal gas sorption experiments were conducted on coal samples from each seam section to explore their gas sorption capacity. The Langmuir model accurately characterizes CO_(2) sorption behavior, with ft coefcients (R^(2)) greater than 0.99. Strong positive correlations are observed between in-situ gas content and Langmuir volume, as well as between residual gas content (Q_(3)) and sorption hysteresis. Notably, the A3 seam section is proved to have a higher outburst propensity due to its higher Q_(1) and Q_(2) gas contents, lower sorption hysteresis, and reduced coal toughness f value. The insights derived from the study can contribute to the development of efective gas management strategies and enhance the safety and efciency of coal mining operations.展开更多
The morphological instability of solid/liquid(S/L)interface during solidification will result in different patterns of microstructure.In this study,two dimension(2 D)and three dimension(3 D)in-situ observation of soli...The morphological instability of solid/liquid(S/L)interface during solidification will result in different patterns of microstructure.In this study,two dimension(2 D)and three dimension(3 D)in-situ observation of solid/liquid interfacial morphology transition in Al-Zn alloy during directional solidification were performed via X-ray imaging.Under a condition of increasing temperature gradient(G),the interface transition from dendritic pattern to cellular pattern,and then to planar growth with perturbation was captured.The effect of solidification parameter(the ratio of temperature gradient and growth velocity(v),G/v)on morphological instabilities was investigated and the experimental results were compared to classical"constitutional supercooling"theory.The results indicate that 2 D and 3 D evolution process of S/L interface morphology under the same thermal condition are different.It seems that the S/L interface in 2 D observation is easier to achieve planar growth than that in 3 D,implying higher S/L interface stability in 2 D thin plate samples.This can be explained as the restricted liquid flow under 2 D solidification which is beneficial to S/L interface stability.The in-situ observation in present study can provide coherent dataset for microstructural formation investigation and related model validation during solidification.展开更多
基金funded by the Natural Science Foundation of China under grant No:50771031GM Research Funding under contract No:GM-RP-07-211
文摘In-situ observation of porosity formation during directional solidification of two Al-Si alloys (7%Si and 13%Si) was made by using of micro-focus X-ray imaging.In both alloys,small spherical pores initially form in the melt far away from the eutectic solid-liquid (S/L) interface and then grow and coagulate during solidification.Some pores can float and escape from the solidifying melt front at a relatively high velocity.At the end of solidification,the remaining pores maintain spherical morphology in the near eutectic alloy but become irregular in the hypoeutectic alloy.This is attributed to different solidification modes and aluminum dendrite interactions between the two alloys.The mechanism of the porosity formation is briefly discussed in this paper.
文摘TiAl3 particle reinforced pure Al composite has been made by direct reaction among molten Al, TiO2 and a flux. The composite exhibits high Synthetically properties. The strength and hardness are higher than those of pure Al matrix by 71.5% and 134% respectively However, the elongation is 20.36%, slightly lower than that of the Al matrix.
文摘In order to develop a new type of contact cable with high strengthand high electrical conductivity, Cu-Cr alloy series were selected asmaterials and cu-Cr alloy castings were produced by means ofdirectional solidification continu- ous casting (DSCC) process. theresults show that the fibrillar strengthening phase, β-Cr, orderlyarranges among the copper matrix phase along the wire direction; andmicrostructure of in-situ composite forms, which retains the basicproperty of good conductivity of the copper matrix and meanwhileobtains the strengthening effect ofβ-Cr phase.
基金supported by China Scholarship Council(202006430006)the International Postgraduate Tuition Award(IPTA)of the University of Wollongongthe research funding provided by the Mine A,ACARP Project C35015 and Coal Services Health and Safety Trust.
文摘The gas content is crucial for evaluating coal and gas outburst potential in underground coal mining. This study focuses on investigating the in-situ coal seam gas content and gas sorption capacity in a representative coal seam with multiple sections (A1, A2, and A3) in the Sydney basin, where the CO_(2) composition exceeds 90%. The fast direct desorption method and associated devices were described in detail and employed to measure the in-situ gas components (Q_(1), Q_(2), and Q_(3)) of the coal seam. The results show that in-situ total gas content (Q_(T)) ranges from 9.48 m^(3)/t for the A2 section to 14.80 m^(3)/t for the A3 section, surpassing the Level 2 outburst threshold limit value, thereby necessitating gas drainage measures. Among the gas components, Q_(2) demonstrates the highest contribution to Q_(T), ranging between 55% and 70%. Furthermore, high-pressure isothermal gas sorption experiments were conducted on coal samples from each seam section to explore their gas sorption capacity. The Langmuir model accurately characterizes CO_(2) sorption behavior, with ft coefcients (R^(2)) greater than 0.99. Strong positive correlations are observed between in-situ gas content and Langmuir volume, as well as between residual gas content (Q_(3)) and sorption hysteresis. Notably, the A3 seam section is proved to have a higher outburst propensity due to its higher Q_(1) and Q_(2) gas contents, lower sorption hysteresis, and reduced coal toughness f value. The insights derived from the study can contribute to the development of efective gas management strategies and enhance the safety and efciency of coal mining operations.
基金financially supported by National Natural Science Foundation of China(Grants 51690162,51604171 and 51701112)Shanghai Municipal Science and Technology Commission(No.17JC1400602)Shanghai Sailing Program(19YF1415900).
文摘The morphological instability of solid/liquid(S/L)interface during solidification will result in different patterns of microstructure.In this study,two dimension(2 D)and three dimension(3 D)in-situ observation of solid/liquid interfacial morphology transition in Al-Zn alloy during directional solidification were performed via X-ray imaging.Under a condition of increasing temperature gradient(G),the interface transition from dendritic pattern to cellular pattern,and then to planar growth with perturbation was captured.The effect of solidification parameter(the ratio of temperature gradient and growth velocity(v),G/v)on morphological instabilities was investigated and the experimental results were compared to classical"constitutional supercooling"theory.The results indicate that 2 D and 3 D evolution process of S/L interface morphology under the same thermal condition are different.It seems that the S/L interface in 2 D observation is easier to achieve planar growth than that in 3 D,implying higher S/L interface stability in 2 D thin plate samples.This can be explained as the restricted liquid flow under 2 D solidification which is beneficial to S/L interface stability.The in-situ observation in present study can provide coherent dataset for microstructural formation investigation and related model validation during solidification.
