The analysis of cutting regularity is provided through using and comparing two typical cooling liquids. It is proved that cutting regularity is greatly affected by cooling liquid＇s washing ability. Discharge characte...The analysis of cutting regularity is provided through using and comparing two typical cooling liquids. It is proved that cutting regularity is greatly affected by cooling liquid＇s washing ability. Discharge characteristics and theoretic analysis between two electrodes are also discussed based on discharge waveform. By using composite cooling liquid which has strong washing ability, the efficiency in the first stable cutting phase has reached more than 200 mm^2/min, and the roughness of the surface has reached Ra〈0.8 μm after the fourth cutting with more than 50 mm^2/min average cutting efficiency. It is pointed out that cutting situation of the wire cut electrical discharge machine with high wire traveling speed （HSWEDM） is better than the wire cut electrical discharge machine with low wire traveling speed （LSWEDM） in the condition of improving the cooling liquid washing ability. The machining indices of HSWEDM will be increased remarkably by using the composite cooling liquid.展开更多
Needle-to-plane geometry has been widely investigated and used in underwater pulsed discharges.The position relationship between the needle tip and insulation layer significantly affects the discharge patterns.We carr...Needle-to-plane geometry has been widely investigated and used in underwater pulsed discharges.The position relationship between the needle tip and insulation layer significantly affects the discharge patterns.We carried out experiments on underwater pulsed discharge with the needle tip protruding from,recessing into,and flushing with the insulating tube.The results are as follows.First,underwater pulsed discharge has a strong randomness under the experimental conditions.Different discharge patterns appeared under the same experimental environment.Second,recession into the insulator surface led to a higher probability of occurrence but a lower strength of spark discharge than protrusion.Third,between the needle tip protruding from and recessing into the insulation material,the average speed of propagation of underwater pulsed spark discharge decreased by an order of magnitude.The study shows that the optimum length of needle tip protruding from the insulation layer is 1 mm to obtain a strong underwater pulsed spark discharge.展开更多
基金Provincial Key Laboratory of Precision and Micro-Manufacturing Technology of Jiangsu,China(No.Z0601-052-02).
文摘The analysis of cutting regularity is provided through using and comparing two typical cooling liquids. It is proved that cutting regularity is greatly affected by cooling liquid＇s washing ability. Discharge characteristics and theoretic analysis between two electrodes are also discussed based on discharge waveform. By using composite cooling liquid which has strong washing ability, the efficiency in the first stable cutting phase has reached more than 200 mm^2/min, and the roughness of the surface has reached Ra〈0.8 μm after the fourth cutting with more than 50 mm^2/min average cutting efficiency. It is pointed out that cutting situation of the wire cut electrical discharge machine with high wire traveling speed （HSWEDM） is better than the wire cut electrical discharge machine with low wire traveling speed （LSWEDM） in the condition of improving the cooling liquid washing ability. The machining indices of HSWEDM will be increased remarkably by using the composite cooling liquid.
基金supported by the Science and Technology Research Project of the Hebei Higher Education Institutions of China No.ZD2014031。
文摘Needle-to-plane geometry has been widely investigated and used in underwater pulsed discharges.The position relationship between the needle tip and insulation layer significantly affects the discharge patterns.We carried out experiments on underwater pulsed discharge with the needle tip protruding from,recessing into,and flushing with the insulating tube.The results are as follows.First,underwater pulsed discharge has a strong randomness under the experimental conditions.Different discharge patterns appeared under the same experimental environment.Second,recession into the insulator surface led to a higher probability of occurrence but a lower strength of spark discharge than protrusion.Third,between the needle tip protruding from and recessing into the insulation material,the average speed of propagation of underwater pulsed spark discharge decreased by an order of magnitude.The study shows that the optimum length of needle tip protruding from the insulation layer is 1 mm to obtain a strong underwater pulsed spark discharge.
