Dispersion-strengthened copper (DSC) with WC as dispersoid was prepared bymeans of mechanical alloying (MA) following the traditional powder metallurgy (P/M) route. Influenceof WC content on the properties of material...Dispersion-strengthened copper (DSC) with WC as dispersoid was prepared bymeans of mechanical alloying (MA) following the traditional powder metallurgy (P/M) route. Influenceof WC content on the properties of material was discussed in detail, and result shows that when thevolume fraction of WC is 1.6%, the material achieves the best overall property, and a little moreparticle addition led to a less superior property owing to occurrence of particle agglomeration. Theas-sintered composite was designed to undergo a deformation of 75%. It is proved that appropriatedeformation is helpful to attain a higher density and consequently better properties. Deformedmaterial was then exposed to elevated temperature to test its effect on material. Annealing for 1 hat 1173K caused material to recover quite completely, but no obvious recrystallization was observed.It's supposed the particles handicaps motion of dislocations and material demonstrates goodretention of strength with substantial improvement in elongation.展开更多
Al2O3 dispersion copper alloy powder was prepared by intemal oxidation, and three consolidation methods--high-velocity compaction （HVC）, hot pressing （HP）, and hot extrusion （HE）--were used to prepare Al2O3 disp...Al2O3 dispersion copper alloy powder was prepared by intemal oxidation, and three consolidation methods--high-velocity compaction （HVC）, hot pressing （HP）, and hot extrusion （HE）--were used to prepare Al2O3 dispersion-strengthened copper （Cu-Al2O3） alloys. The microstructures and properties of these alloys were investigated and compared. The results show that the alloys prepared by the HP and HE methods exhibited the coarsest and finest grain sizes, respectively. The alloy prepared by the HVC method exhibited the lowest relative density （98.3% vs. 99.5% for HP and 100% for HE）, which resulted in the lowest electrical conductivity （81% IACS vs. 86% IACS for HP and 87% IACS for HE）. However, this alloy also exhibited the highest hardness （77 HRB vs. 69 HRB for HP and 70 HRB for HE）, the highest compressive strength （443 MPa vs. 386 MPa for I/P and 378 MPa for HE）, and the best hardness retention among the investigated alloys. The results illustrate that the alloy prepared by the HVC method exhibits high softening temperature and good mechanical properties at high temperatures, which imply long service life when used as spot-welding electrodes.展开更多
The deformation behavior of dispersion-strengthened copper with different compositions was investigated by hot compression simulation tests on a Gleeble-1500 thermal-mechanical simulator. The microstructure during def...The deformation behavior of dispersion-strengthened copper with different compositions was investigated by hot compression simulation tests on a Gleeble-1500 thermal-mechanical simulator. The microstructure during deformation at high temperature was also studied. The result shows that at the beginning of hot compression simulation, the flowing stress of the dispersion-strengthened copper quickly attains a peak value and the stress shows a greater decrease when the temperature is higher and the strain rate is lower. The dispersion particles lead to an obvious increase in the recrystallization temperature. Under experimental conditions, dynamic recovery is the main softening method. The constitutive equation at high temperature of 1.2%Al2O3-0.4%WC/Cu is obtained.展开更多
Development of the technological process for brazing of heat-resistant copper alloy strengthened with Al2O3 oxide particles is an important task of fabrication of high-temperature application structures. As mechanical...Development of the technological process for brazing of heat-resistant copper alloy strengthened with Al2O3 oxide particles is an important task of fabrication of high-temperature application structures. As mechanical properties of the brazed joints directly depend on the structural factor and morphological peculiarities of the brazed seams, the latter are of technological interest in terms of making of permanent joints. This study gives results of X-ray spectral microanalysis of the brazed joints on dispersion-strengthened copper alloy （ Gridcop Al-25 ） produced by using the Ti-Cu system adhesion-active brazing filler alloy, different heat sources and temperature-time parameters of the brazing process. Shown are differences in formation of structure of the seams made by vacuum brazing using radiation and high-frequency heating. Vacuum brazing with radiation heating provides the homogeneous seams with crystallisation of the phases based on the CuTi and CuTi2 compounds in the form of discrete faceted particles 2 - 9μm in size against the background of the copper matrix. Based on investigation of structural peculiarities of the brazed seams, the temperature-time conditions of vacuum brazing with radiation heating were selected for manufacture of specimens for mechanical tests. Analysis of the results of strength tests of the butt brazed specimens proved the expediency of preliminary heat treatment of the base material, providing strength of the joints at a level of about 92% of that of the base material.展开更多
Al2O3 dispersion-strengthened copper alloy was prepared by reactive synthesis and spark plasma sintering（SPS） process. Studies show that nano-sized c-Al2O3 particles with 27.4 nm mean size and 50-nm interval are hom...Al2O3 dispersion-strengthened copper alloy was prepared by reactive synthesis and spark plasma sintering（SPS） process. Studies show that nano-sized c-Al2O3 particles with 27.4 nm mean size and 50-nm interval are homogeneously distributed in copper matrix. The density of SPS alloy is about 99 %, meanwhile, the electrical conductivity of sintered alloy is 72 % IACS and the Rockwell hardness can reach to HRB 91.展开更多
In this research, a nano-Mo2 C particle dispersion-strengthened copper alloy was prepared by a novel method, i.e., electron beam physical vapor deposition（EBPVD） which has advantages of simple technical process and ...In this research, a nano-Mo2 C particle dispersion-strengthened copper alloy was prepared by a novel method, i.e., electron beam physical vapor deposition（EBPVD） which has advantages of simple technical process and low cost compared with the conventional mechanical alloying method. And the microstructure and properties of the material were investigated. The results show that the copper matrix is composed of columnar crystals with the average width of 7 lm, and the size of Mo2 C dispersoid is1–7 nm. The ultimate tensile strength of the material is486 MPa, and the electrical conductivity is 82 % IACS. As the temperature increases from 293 to 573 K, the material becomes more brittle.展开更多
Thermoanalysis study has been carried out on the complex of bis[1 (2 thienyl) 4,4,4 trifluoro butanedione 1,3]copper? and its adducts with pyridine, 2,2′ bipyridine, quinoline and dimethyl sulfoxide in a dynamic nitr...Thermoanalysis study has been carried out on the complex of bis[1 (2 thienyl) 4,4,4 trifluoro butanedione 1,3]copper? and its adducts with pyridine, 2,2′ bipyridine, quinoline and dimethyl sulfoxide in a dynamic nitrogen atmosphere by simultaneous TG DTG DSC technique. The experimental results showed that the decomposition modes of the solvent molecules were various according to the different structures of the complex, in general, the decomposition of them was ahead of the decomposition of the ligand 1 (2 thienyl) 4,4,4 triflurobu tanedione 1,3. Among them the adduct with 2,2 bipyridine showed a quite unique thermal behavior. Several methods have been jointly used to study the kinetics of all the thermal decomposition stages for title compounds, which showed that the evolution of the solvent molecules was controlled mainly by Rn mechanism (or Am mechanism for 2,2 bipyridine adduct) with lower activation energy; while the release of 1 (2 thienyl) 4,4,4 trifluro butane dione 1,3 was gove rned by D2 or D3 mode with higher activation energy.展开更多
Non-isothermal oxidation of brown coal with 5 wt% of Cu(NO3)2, 5 wt% of Ce(NO3)3 and {2.5 wt% Cu(NO3)2 + 2.5 wt% Ce(NO3)3} additives was studied. The introduction of additives was carried out by an incipient wet impre...Non-isothermal oxidation of brown coal with 5 wt% of Cu(NO3)2, 5 wt% of Ce(NO3)3 and {2.5 wt% Cu(NO3)2 + 2.5 wt% Ce(NO3)3} additives was studied. The introduction of additives was carried out by an incipient wet impregnation method to ensure uniform distribution of cerium and copper nitrates within the structure of coal powdery samples (according to SEM and EDX mapping). The samples reactivity was studied in an isothermal oxidation regime at 200 °C (1 h) and by DSC/TGA at 2.5 °C/min heating rate. The additives implementation was found to reduce significantly the oxidation onset temperature (△Ti = 20-55 °C), the samples oxidation delay time (△ti= 2-22 min) and overall duration of the oxidation process (△tc = 8-16 min). The additives efficiency could be graded in accordance with the activation on the coal oxidation in the following row: Cu(NO3)2 >{Cu(NO3)2 + Ce(NO3)3}> Ce(NO3)3. According to the mass spectroscopy, the obtained row of activation correlates well with the initial temperature of the studied nitrate's decomposition (from 190 to 223 °C). A presence of nitrates was found to change significantly the trend of heat release taking place during the oxidation of coal samples (according to DSC/TGA data). The influence of coal morphology and volatiles concern in initial sample on the parameters of the oxidation process was studied as well. Activation energy (Ea) of the coal oxidation was calculated using Coats-Redfern method. Maximum decrease in Ea from 69 to 58 kJ/mol was observed for the samples with Cu(NO3)2. Graphical abstract.展开更多
The microstructure and nano-hardness of the pure copper and oxide dispersion-strengthened（ODS） copper alloy subjected to 1.4 Me V Au ions irradiation at room temperature were investigated. After irradiation, disloca...The microstructure and nano-hardness of the pure copper and oxide dispersion-strengthened（ODS） copper alloy subjected to 1.4 Me V Au ions irradiation at room temperature were investigated. After irradiation, dislocation-loops form in both materials, while voids can only be generated in the pure copper. Compared with the irradiated pure copper, larger average diameter and lower number density of irradiation-induced dislocation-loops were detected in the ODS copper alloy, revealing that high-density dislocation and large volume of Al2O3 particles existing in the ODS copper alloy can act as effective sinks for the irradiation-induced defects. It was also detected that irradiation hardening in the ODS copper alloy is lower than that in the pure copper. The microstructure and nano-hardness results reveal that the ODS copper alloy has a better irradiation tolerance than the pure copper. In addition, the average diameter of the Al2O3 particles in the ODS copper alloy decreases after irradiation, because the Al–O chemical bonds are decomposed and the atoms are redistributed in the matrix during the irradiation process. This work reveals that the irradiation tolerance of the copper can be effectively enhanced by adding nano-sized Al2O3 particles into the matrix.展开更多
文摘Dispersion-strengthened copper (DSC) with WC as dispersoid was prepared bymeans of mechanical alloying (MA) following the traditional powder metallurgy (P/M) route. Influenceof WC content on the properties of material was discussed in detail, and result shows that when thevolume fraction of WC is 1.6%, the material achieves the best overall property, and a little moreparticle addition led to a less superior property owing to occurrence of particle agglomeration. Theas-sintered composite was designed to undergo a deformation of 75%. It is proved that appropriatedeformation is helpful to attain a higher density and consequently better properties. Deformedmaterial was then exposed to elevated temperature to test its effect on material. Annealing for 1 hat 1173K caused material to recover quite completely, but no obvious recrystallization was observed.It's supposed the particles handicaps motion of dislocations and material demonstrates goodretention of strength with substantial improvement in elongation.
基金financially supported by Guangdong Provincial Industrial High-tech Project (No. 2015A010105020)Guangzhou Science & Technology New Star of Pearl River Project (No. 2012J2200096)+3 种基金the Open Research Fund of State Key Laboratory of Powder Metallurgy of Central South UniversityGuangdong Provincial Innovation Ability Construction Project (No. 2016B070701024)Guangzhou Innovation Platform Construction and Sharing Project (No. 201509010003)Guangdong Provincial Science & Technology Basic Condition Construction Field Project (No. 2014B030301012)
文摘Al2O3 dispersion copper alloy powder was prepared by intemal oxidation, and three consolidation methods--high-velocity compaction （HVC）, hot pressing （HP）, and hot extrusion （HE）--were used to prepare Al2O3 dispersion-strengthened copper （Cu-Al2O3） alloys. The microstructures and properties of these alloys were investigated and compared. The results show that the alloys prepared by the HP and HE methods exhibited the coarsest and finest grain sizes, respectively. The alloy prepared by the HVC method exhibited the lowest relative density （98.3% vs. 99.5% for HP and 100% for HE）, which resulted in the lowest electrical conductivity （81% IACS vs. 86% IACS for HP and 87% IACS for HE）. However, this alloy also exhibited the highest hardness （77 HRB vs. 69 HRB for HP and 70 HRB for HE）, the highest compressive strength （443 MPa vs. 386 MPa for I/P and 378 MPa for HE）, and the best hardness retention among the investigated alloys. The results illustrate that the alloy prepared by the HVC method exhibits high softening temperature and good mechanical properties at high temperatures, which imply long service life when used as spot-welding electrodes.
文摘The deformation behavior of dispersion-strengthened copper with different compositions was investigated by hot compression simulation tests on a Gleeble-1500 thermal-mechanical simulator. The microstructure during deformation at high temperature was also studied. The result shows that at the beginning of hot compression simulation, the flowing stress of the dispersion-strengthened copper quickly attains a peak value and the stress shows a greater decrease when the temperature is higher and the strain rate is lower. The dispersion particles lead to an obvious increase in the recrystallization temperature. Under experimental conditions, dynamic recovery is the main softening method. The constitutive equation at high temperature of 1.2%Al2O3-0.4%WC/Cu is obtained.
文摘Development of the technological process for brazing of heat-resistant copper alloy strengthened with Al2O3 oxide particles is an important task of fabrication of high-temperature application structures. As mechanical properties of the brazed joints directly depend on the structural factor and morphological peculiarities of the brazed seams, the latter are of technological interest in terms of making of permanent joints. This study gives results of X-ray spectral microanalysis of the brazed joints on dispersion-strengthened copper alloy （ Gridcop Al-25 ） produced by using the Ti-Cu system adhesion-active brazing filler alloy, different heat sources and temperature-time parameters of the brazing process. Shown are differences in formation of structure of the seams made by vacuum brazing using radiation and high-frequency heating. Vacuum brazing with radiation heating provides the homogeneous seams with crystallisation of the phases based on the CuTi and CuTi2 compounds in the form of discrete faceted particles 2 - 9μm in size against the background of the copper matrix. Based on investigation of structural peculiarities of the brazed seams, the temperature-time conditions of vacuum brazing with radiation heating were selected for manufacture of specimens for mechanical tests. Analysis of the results of strength tests of the butt brazed specimens proved the expediency of preliminary heat treatment of the base material, providing strength of the joints at a level of about 92% of that of the base material.
基金financially supported by the National Natural Science Foundation of China (No. 5043202)
文摘Al2O3 dispersion-strengthened copper alloy was prepared by reactive synthesis and spark plasma sintering（SPS） process. Studies show that nano-sized c-Al2O3 particles with 27.4 nm mean size and 50-nm interval are homogeneously distributed in copper matrix. The density of SPS alloy is about 99 %, meanwhile, the electrical conductivity of sintered alloy is 72 % IACS and the Rockwell hardness can reach to HRB 91.
基金financially supported by the National Natural Science Foundation of China (Nos. 51104131 and 51201152)Heilongjiang Provincial Natural Science Foundation of China (No. E201247)the Open Fund of Zhejiang Provincial Top Key Discipline (No. 20110929)
文摘In this research, a nano-Mo2 C particle dispersion-strengthened copper alloy was prepared by a novel method, i.e., electron beam physical vapor deposition（EBPVD） which has advantages of simple technical process and low cost compared with the conventional mechanical alloying method. And the microstructure and properties of the material were investigated. The results show that the copper matrix is composed of columnar crystals with the average width of 7 lm, and the size of Mo2 C dispersoid is1–7 nm. The ultimate tensile strength of the material is486 MPa, and the electrical conductivity is 82 % IACS. As the temperature increases from 293 to 573 K, the material becomes more brittle.
文摘Thermoanalysis study has been carried out on the complex of bis[1 (2 thienyl) 4,4,4 trifluoro butanedione 1,3]copper? and its adducts with pyridine, 2,2′ bipyridine, quinoline and dimethyl sulfoxide in a dynamic nitrogen atmosphere by simultaneous TG DTG DSC technique. The experimental results showed that the decomposition modes of the solvent molecules were various according to the different structures of the complex, in general, the decomposition of them was ahead of the decomposition of the ligand 1 (2 thienyl) 4,4,4 triflurobu tanedione 1,3. Among them the adduct with 2,2 bipyridine showed a quite unique thermal behavior. Several methods have been jointly used to study the kinetics of all the thermal decomposition stages for title compounds, which showed that the evolution of the solvent molecules was controlled mainly by Rn mechanism (or Am mechanism for 2,2 bipyridine adduct) with lower activation energy; while the release of 1 (2 thienyl) 4,4,4 trifluro butane dione 1,3 was gove rned by D2 or D3 mode with higher activation energy.
文摘Non-isothermal oxidation of brown coal with 5 wt% of Cu(NO3)2, 5 wt% of Ce(NO3)3 and {2.5 wt% Cu(NO3)2 + 2.5 wt% Ce(NO3)3} additives was studied. The introduction of additives was carried out by an incipient wet impregnation method to ensure uniform distribution of cerium and copper nitrates within the structure of coal powdery samples (according to SEM and EDX mapping). The samples reactivity was studied in an isothermal oxidation regime at 200 °C (1 h) and by DSC/TGA at 2.5 °C/min heating rate. The additives implementation was found to reduce significantly the oxidation onset temperature (△Ti = 20-55 °C), the samples oxidation delay time (△ti= 2-22 min) and overall duration of the oxidation process (△tc = 8-16 min). The additives efficiency could be graded in accordance with the activation on the coal oxidation in the following row: Cu(NO3)2 >{Cu(NO3)2 + Ce(NO3)3}> Ce(NO3)3. According to the mass spectroscopy, the obtained row of activation correlates well with the initial temperature of the studied nitrate's decomposition (from 190 to 223 °C). A presence of nitrates was found to change significantly the trend of heat release taking place during the oxidation of coal samples (according to DSC/TGA data). The influence of coal morphology and volatiles concern in initial sample on the parameters of the oxidation process was studied as well. Activation energy (Ea) of the coal oxidation was calculated using Coats-Redfern method. Maximum decrease in Ea from 69 to 58 kJ/mol was observed for the samples with Cu(NO3)2. Graphical abstract.
基金financially supported by the National Natural Science Foundation of China (Nos. 11175014, 50971030)the National Basic Research Program of China (No. 11163110)the National Magnetic Confinement Fusion Program (No. 2011GB108002)
文摘The microstructure and nano-hardness of the pure copper and oxide dispersion-strengthened（ODS） copper alloy subjected to 1.4 Me V Au ions irradiation at room temperature were investigated. After irradiation, dislocation-loops form in both materials, while voids can only be generated in the pure copper. Compared with the irradiated pure copper, larger average diameter and lower number density of irradiation-induced dislocation-loops were detected in the ODS copper alloy, revealing that high-density dislocation and large volume of Al2O3 particles existing in the ODS copper alloy can act as effective sinks for the irradiation-induced defects. It was also detected that irradiation hardening in the ODS copper alloy is lower than that in the pure copper. The microstructure and nano-hardness results reveal that the ODS copper alloy has a better irradiation tolerance than the pure copper. In addition, the average diameter of the Al2O3 particles in the ODS copper alloy decreases after irradiation, because the Al–O chemical bonds are decomposed and the atoms are redistributed in the matrix during the irradiation process. This work reveals that the irradiation tolerance of the copper can be effectively enhanced by adding nano-sized Al2O3 particles into the matrix.
