Analysis and optimization of stamping and forming process of bearing outer ring

To address the common issues of wrinkling,tearing,and uneven wall thickness in the actual sheet metal stamp-ing process of the outer ring of needle roller bearings,this study analyzes critical technical indicators such asforming limits,thickness distribution,and principal strains in the forming process in detail.Three-dimensionalmodels of the concave and convex dies were constructed.The effects of different process parameters,includingstamping speed,edge pressure,sheet metal thickness,and friction coefficient,on the quality of the forming partswere investigated by varying these parameters.Subsequently,the orthogonal experimental method was used todetermine an optimal experimental group from multiple sets of experiments.It was found that under the processparameters of a stamping speed of 3000 mm/s,edge pressure of 2000 N,sheet metal thickness of 0.9 mm,andfriction coefficient of 0.125,the forming quality of the outer ring of the bearing is ideal.

Mechanical Behavior of Light Trusses Made of Poplar Laminated Veneer Lumber and Connected with Bolts and Tooth Plates

Poplar Laminated Veneer Lumber(Poplar LVL)is a new type of engineering materials with high strength,good reliability and small variability.Poplar LVL is manufactured from the fast-growing poplar,which is widely used in packaging,furniture and others,however,is rarely adopted in construction.In order to explore the feasibility of poplar LVL trusses in construction of roof,four 4.5-m-span Fink-and-Howe trusses were designed and assembled,which were made of poplar LVL with bolted-and tooth-plated connections.Vertical static loading on the upper chord joints of a truss was imposed by self-balancing test device.The mechanical properties of trusses were examined.The ultimate load,deformation character and failure mode of each truss were measured,observed and analyzed.Furthermore,four types of analytical models with different joint connection assumptions were used to estimate the ultimate load and deflection.The results showed that the poplar LVL trusses were basically in elastic stage before the design load was reached,showing good working performance under the action of design load.The bearing capacity of the trusses of bolted connections was greater than that of the tooth-plated connections.As for the same joint connection type,the bearing capacity of Fink trusses exceeded that of Howe trusses.The poplar LVL light trusses of both types of connections showed good structural performance,which could be reasonably used for building roof systems.

Lubrication characteristics of external return spherical hinge pair of axial piston pump or motor under combined action of inclination and offset distance

External return mechanism is a mechanical structure applied to axial piston pumps.To study its lubrication characteristics,the Reynolds equation applied to an external return spherical hinge pair was deduced based on the vector equation of relative-motion velocity of the external return spherical hinge pair under the influence of external swash plate inclination and offset distance.The results show that the total friction,axial leakage flow,and maximum value of the maximum oil-film pressure increase with increasing pump-shaft speed and decrease with increasing offset distance in one working cycle when the external-swash-plate inclination is constant.However,the varying offset distance has little effect on the axial leakage flow.The maximum value of the maximum oil-film pressure decreases with increasing external-swash-plate inclination and the total leakage flow increases with increasing external-swash-plate inclination in one working cycle when the offset distance is constant.It can be seen that the abovementioned parameters are important factors that affect the lubrication characteristics of external return spherical hinge pairs.Therefore,the complex effects of different coupling parameters should be comprehensively considered in the design of the external return mechanism.

Ore-Bearing Formations of the Precambrian in South China and Their Prospects

In the Precambrian System of the Yangtze and Cathaysian plates six ore-bearing formations can be identified: the Cu-Pb-Zn-bearing formations in volcanic rocks of marine facies of the Neoarchean-Paleoproterozoic, Cu-Au-bearing formations and Pb-Zn-bearing formations in volcanic rocks of marine facies of the Mesoproterozoic, Pb-Zn-bearing formations in volcaniclastic rock and carbonate rock of the Neoproterozoic, Fe-Mn-bearing formations in the volcaniclastic rock of the Neoproterozoic, and Ni-Cr-serpentine-bearing formations in ophiolite and ultrabasic rock of the Meso- and Neoproterozoic. They were mostly formed in the marginal rift valleys of the Yangtze and Cathaysian plates, where occur stratabound and stratiform ore deposits, thermal deposits and porphyry polymetallic deposits. The six regions with ore-bearing formations have good prospects for ore deposits.

Stress Analysis of New Type Pre-Stressed Anchor Bearing Plate Combining Stamping with Welding Forming and Its Anchorage Zone

An anchor bearing plate transfers the anchoring force from anchor plate to the concrete and the pre-stress is formed in the concrete structure. Currently, the main type of anchor bearing plate is cast iron. It is brittle during transportation and tension process. This paper presents a new type of anchor bearing plate combined stamping with welding forming. The structure of the new type anchor bearing plate is introduced. The stress states of the anchor bearing plate and anchorage zone under work are studied. Various specifications of anchor bearing plate are studied by ANSYS finite element analysis software following the AASHTO specification. The analysis results are compared with the results of the same type of OVM round-shaped anchor plate. The study results show that the new pre-stressed anchor plates combined stamping with welding forming are feasible and more sturdy which can meet the engineering demand.

Effect of Fine Content on the Bearing Capacity of Replaced Sand Gravely Subgrad-Field Test

The compacted soil replacement procedure has been widely used worldwide for overcoming the unfavorable actions of some problematic soils,such as expansive,collapsing soils and ground fill.Compaction of the replacement soil is necessary for stabilizing such layer for improving its performance.In this study,gravelly-sand soil,which consists of gravel,sand and fines,is widely used as replacement soil in the field.The effect of fines content on possibly achieved density of such soil is experimentally investigated.A series of laboratory compaction and plate loading tests were carried out on the replaced soil at different fine contents of 0,5,8,10,12 and 15%.The results showed that,the supporting capacity of a replacement soil increases with the increase of its dry density.Therefore,the density of the replacement layer is the major factor controlling its behavior under the effect if external stresses.Compacted sand and gravelly sand are preferred materials when used for soil replacement.They tend to have better engineering properties,if they are placed according to the standard specifications.Another experimental stage of the effect of fines on the bearing capacity of circular footings on gravelly-sand with different percentages of fines was performed.It was found that a fine content of 10%gives the highest dry density,if the soil is compacted according to modified proctor specifications and with the addition of fines,the footing settlement increases and the ultimate bearing carrying capacity decreases.

AERODYNAMIC ANALYSIS OF CIRCULAR PLATE-SHAPED AND CIRCULAR RING-SHAPED SQUEEZE FILM BEARINGS

Aerodynamics of circular plate- and circular ring-shaped squeeze film hearings is analyzed in detail, yielding analytic expressions for the pressure distribution of these hearings. Several formulae for these hearings are modified using the developed method. The paper also gives numerical results oj pressure distribution and load-hearing capacities of these hearings.

轴向柱塞泵配流副椭圆开口偏置类抛物线微织构多目标优化

为了提高轴向柱塞泵配流副承载性能、抗摩擦磨性能及容积效率,以某型斜盘式轴向柱塞泵配流盘为原型开展研究。首先,依据正交实验理论采用CFD方法研究椭圆开口偏置抛物线微织构(Elliptic opening offset parabola micro texture, EOOPT)形状参数对轴向柱塞泵配流副承载压强、摩擦因数的影响规律,并联合运用神经网络和遗传算法对EOOPT的形状参数进行优化设计。其次,运用响应面分析方法研究EOOPT分布参数对配流副承载压强、摩擦因数和泄漏量的影响规律,并对形状参数进行优化设计。最后对最优特征参数EOOPT织构化的柱塞泵配流副和未织构的相关性能进行对比分析,结果表明,前者的承载压强较后者提高11.23%,摩擦因数和泄漏量分别减低16.67%和2.96%。

粘铝合金板加固RC梁抗弯性能试验及正截面承载力

为了探讨铝合金板厚度与端部U形铝合金箍板构造对RC梁破坏机理及抗弯性能的影响,对16根铝合金板加固RC梁进行了4点弯曲静力加载试验。在试验梁底铝合金板的表面以及试验梁跨中截面的顶面、侧面粘贴应变片,在试验梁底跨中、梁顶两端支座布置百分表。为了推导铝合金板加固RC梁的正截面承载力计算式,基于试验得到的破坏机理,通过引入6个基本假定,分析了5种不同破坏模式的相对受压区高度。建立了各破坏模式下铝合金板加固RC梁的正截面承载力计算式,并将其与引入文献中的试验结果进行了对比分析。结果表明:试件破坏形态包括适筋破坏、端部铝合金板与结构胶剥离、端部铝合金板与梁剥离及中部铝合金板剥离4种情况;当端部设置U形铝合金箍板时,可有效抑制端部铝合金板发生剥离,使钢筋与铝合金板的材料性能得到充分发挥,试件承载力与延性明显提升;当铝合金板厚度分别为2~6 mm时,试件承载力随铝合金板厚度的增加而提高;端部设置U形铝合金箍板可有效防止端部铝合金板发生剥离,但试件仍可能会出现中部铝合金板剥离现象;当试件出现适筋破坏特征时,试件抗弯承载力的计算值与试验值比值均在1以下。本研究所提计算式具有明显的规律性和适用性,可为工程实际设计提供参考。

平钢板-UHPC组合桥面板纵向抗负弯性能试验研究

某大桥次边跨及中跨主梁为钢-UHPC组合梁,钢-UHPC组合梁的桥面板首次采用一种通过PBL剪力键将8 mm平钢板与15 cm的UHPC层连接起来的新型组合桥面体系。为了探究该桥新型钢-UHPC组合桥面板抗负弯矩性能与安全性,完成了2块足尺模型的静力性能试验,进行了桥梁整体受力和桥面板局部受力计算,以及桥面板抗负弯矩极限承载力构成分析。结果表明:UHPC名义开裂强度达8.90 MPa以上,其值远大于实桥荷载作用下UHPC层上缘的纵桥向最大拉应力,组合桥面板负弯矩抗裂性能良好,能满足工程需求;组合桥面板抗负弯承载力的计算,UHPC受拉本构宜采用三折线模型,抗负弯承载力简化计算的UHPC受拉区等效均布应力折减系数可取0.76,抗负弯承载力状态的受压钢板受力仍处于线弹性阶段,抗负弯破坏模式与抗正弯明显不同,为受拉钢筋拉断;PBL剪力键能保证了钢板与UHPC板整体共同受力;组合桥面板在负弯矩作用下的延性良好,裂宽增长缓慢,UHPC的名义极限强度达名义开裂强度的4.1倍以上,到达极限荷载后,组合板承载力没有明显下降。

弱胶结砂岩地基承载力深度修正系数k2试验研究

为探究弱胶结砂岩深度修正合理性及修正系数取值,依托南京龙潭长江大桥北锚碇大型块体基础,对25 m埋深的弱胶结砂岩持力层分别开展基岩深层和浅层平板载荷试验,得到持力层深度修正前后的地基承载力特征值,研究深度修正规律,研究结论:修正浅层载荷试验地基承载力的修正系数k2t取3.3、修正规范法地基承载力的修正系数k2c取8.0,保守考虑时可不区分未修正的承载力特征值获得途径,k2统一取3.3;深度修正后地基承载力有较大提升,说明本工程中对弱胶结砂岩承载力进行深度修正是很有必要的;对比现有规范中土质地基k2的取值规律,弱胶结砂岩的k_(2t)和k_(2c)取值较为保守,该值可为类似地质条件下的工程提供参考。

低周反复荷载下T型双波纹钢板混凝土组合剪力墙受力性能试验研究

为研究低周反复荷载下T型双波纹钢板混凝土组合剪力墙的受力性能,对5个T型双波纹钢板混凝土组合剪力墙进行了低周反复加载试验。基于试验数据,分析了T型组合剪力墙的破坏模式、滞回曲线、变形能力及耗能能力,重点研究了边缘约束条件、波纹类型以及轴压比不同变化参数对T型组合剪力墙抗震性能指标的影响规律。研究结果表明:T型双波纹钢板混凝土组合剪力墙破坏模式主要有压屈破坏和压弯破坏两种;设置边缘约束构件是提高T型双波纹钢板混凝土组合剪力墙承载能力和变形能力的关键因素;纵向窄波纹钢板对内部混凝土的约束能力更强,在低周反复荷载下两者协同工作性更优,而横向窄波纹钢板试件强度退化最严重;采用全截面塑性设计方法进行T型双波纹钢板混凝土组合剪力墙正截面承载力计算,试验值与计算值吻合良好;T型双波纹钢板混凝土组合剪力墙具有较好的承载能力和变形能力,可适用于高层及超高层建筑结构中。

桥梁板式橡胶支座开裂力学性能

为了研究板式橡胶支座开裂后的力学性能,为桥梁的养护和设计提供更科学的依据,进一步明确支座开裂后裂缝宽度、深度以及裂缝深度对支座力学性能的影响;针对公路桥梁板式支座开裂的问题,利用大型有限元分析软件,建立了不同裂缝宽度、深度和不同开裂层数等多种病害工况下的有限元模型,构建了支座开裂与支座性能衰减间的关系,并对支座在不同病害程度下的力学性能进行了对比分析。结果表明:裂缝宽度较小且开裂层数较少时,开裂对支座受力性能影响很小;当裂缝宽度小于2 mm,裂缝层数小于3层时,对支座竖向位移影响较小,但对支座橡胶最大拉应力和钢板应力影响较大;当裂缝宽度大于2 mm后或支座开裂层数大于3层,对支座的受力性能影响较大。建议将裂缝宽度小于0.5 mm,裂缝层数小于3层,支座病害等级定为Ⅱ级;将裂缝宽度在0.5~1 mm之间,裂缝层数小于3层,支座病害等级定为Ⅲ级;裂缝宽度在1~2 mm之间,裂缝层数小于2层,支座病害等级定为Ⅳ级;裂缝宽度大于2 mm或支座开裂大于3层,支座病害等级定为Ⅴ级,该分级建议可为桥梁板式橡胶支座相关评定标准修订提供参考。

平面KK型矩形钢管节点静力试验研究

依托某主题广场月牙形艺廊单层网壳钢屋架结构,选取其最不利受力节点,设计了中心插板节点和毂节点两种KK型矩形钢管节点,分别对其足尺模型进行静载试验,测试分析模型节点区域的应变及应力分布规律,对比分析支管端部的位移变化。结果表明:1)设计荷载水平下,两个节点均满足受力要求;毂节点和中心插板节点的最大试验荷载约为等效设计荷载的2.85倍和3.25倍,节点安全储备较高;2)在最大试验荷载作用下,两个节点支管根部与中心构件相贯焊缝附近部分均不同程度地屈服,毂节点圆筒内加劲肋焊缝局部出现开裂;3)相同荷载作用下,中心插板节点相应位置应力应变水平相对较低,故中心插板节点的承载强度较高;4)由试验荷载-位移曲线分析得出毂节点的各肢平均位移比中心插板节点约大13.3%,表明中心插板节点弹性刚度较大。

铁路混合梁钢-混结合段受力及理论计算

为研究铁路混合梁钢-混结合段结构的受力及其理论计算公式,在既有公路桥梁钢-混结合段计算公式的基础上,提出铁路混合梁钢-混结合段截面应力、顶底板剪力连接件、承压板传力验算公式;并以主跨335 m汉巴南铁路嘉陵江特大桥为研究背景,采用有限元分析的方法探究结合段受力特性及应力纵、横向分布规律,进而开展结合段受力理论与数值计算对比分析。数值计算结果表明,结合段混凝土均处于受压状态,不同截面位置处结合段钢、混应力横向分布均存在一定的不均匀性。公式验算结果表明:结合段混凝土应力均受压,满足截面应力验算要求;剪力连接件的抗力系数介于1.30~4.49,结合段剪力连接件具有良好的安全储备;承压板抗力系数介于3.18~10.08,表明前后承压板抗力远大于计算传力荷载,并具有优化的空间。理论公式计算的结合段顶底板混凝土应力、剪力钉应力与有限元计算结果总体相近,在修正后可用于钢-混结合段的防开裂/脱离、抗剪受力计算。

钢板削弱型叠层橡胶支座力学性能试验研究

结合厚层橡胶支座和普通叠层橡胶支座的优点设计新型钢板削弱型叠层橡胶支座,通过调节环形钢板的总数和位置进行支座水平和竖向刚度的有效控制.选择3种中心橡胶层厚度的钢板削弱型叠层橡胶支座,分析所设计支座的滞回特性、刚度特性和耗能特性.基于串-并联模型,构建水平和竖向刚度的计算模型.试验结果表明,相比普通叠层橡胶支座,钢板削弱型叠层橡胶支座的水平和竖向刚度更低,水平和竖向耗能比更高,滞回曲线更光滑饱满.所建模型的计算结果与试验结果的一致性较好,误差绝对值不超过10%.所建模型在评估钢板削弱型叠层橡胶支座的水平和竖向刚度方面具有较高的精度和适用性.

装配式带夹芯保温槽型玻璃钢-钢板-槽钢-混凝土组合剪力墙轴压性能研究

提出一种装配式带夹芯保温槽型玻璃钢-钢板-槽钢-混凝土组合剪力墙,设计3个具有不同配筋形式和混凝土种类的墙板试件进行轴心受压试验,获得墙板在轴压作用下的破坏模式、荷载-位移曲线、荷载-应变曲线、承载力储备系数、延性系数、材料利用率等性能指标。通过ABAQUS有限元分析软件对墙板进行参数化分析,研究内嵌钢板强度和厚度对其轴压性能的影响。结果表明,墙板具有良好的承载力储备能力和延性性能;混凝土中掺入1%体积比的钢纤维可显著提高墙板内混凝土的抗拉性能,使混凝土强度得到更加充分的利用,布置钢筋可以显著提高墙板延性;墙板的承载力和延性随内嵌钢板厚度和强度的增加而增大,强度为Q355、厚度为4、6mm时,墙板材料利用率更高。提出适用于该类墙板的轴压承载力设计公式,考虑钢板屈曲和截面组合效应的墙板轴心受压承载力设计公式计算结果较精确。

焊接锚垫板锚固区拉压杆模型及配筋设计

针对焊接锚垫板齿板锚固区配筋,提出了一种锚固区新型拉压杆模型。首先对齿板锚固区6种典型效应、主应力迹线以及力流平衡关系进行分析并建立新型拉压杆模型,其次通过美国国家公路与运输官员协会(American Association of State Highway and Transportation Officials,AASHTO)Load-and-resistance Factor Design Bridge Design Specifications、Building Code Requirements for Structural Concrete and Commentary(ACI 318-19)、《公路钢筋混凝土及预应力混凝土桥涵设计规范》(JTG 3362—2018)和欧洲设计建议Practical Design of Structural Concrete进行拉压杆模型参数定量化设计,根据拉压杆几何关系推导出焊接锚垫板齿板锚固区劈裂力计算式,利用有限元分析,拟合出焊接锚垫板下齿板锚固区劈裂力合力重心计算式。最后通过算例分析,按本文建议的拉压杆方法进行焊接锚垫板齿板锚固区结构配筋设计,能较好地控制锚下典型效应问题,相比《公路钢筋混凝土及预应力混凝土桥涵设计规范》(JTG 3362—2018)给出的设计方法,拉压杆模型法能较好地反映结构传力机制且具备可行性和可应用性,可为焊接锚垫板齿板锚固区配筋设计提供参考。

地基承载力特征值确定土变形模量的探讨

目前我国地基沉降计算主要采用土压缩模量来计算,再用经验系数对计算结果进行修正。这种方法对于一些结构性较强的硬土地基误差较大,主要原因是取样扰动影响。为此,探讨了变形模量与地基承载力特征值的理论联系,在笔者提出的确定变形模量经验方法基础上,总结出依据地基承载力特征值确定变形模量的方法,该方法具有理论依据,可便捷地通过岩土工程勘察报告中常提供的地基承载力特征值确定土的变形模量,能够更为准确计算地基沉降值。采用不同方法(压板试验法、压缩模量推求法、标贯击数法、承载力经验法、依据地基承载力特征值确定变形模量法)计算了若干试验案例,通过对不同方法结果的对比,初步验证了依据地基承载力特征值确定变形模量法是可行的。

抗震钢支座中新型钢板簧的优化

钢弹体抗震钢支座是一种新型抗震支座,其通过在传统球型钢支座外侧增设的新型钢板簧为支座提供必要的地震恢复力以及地震耗能,在小震下保证了支座在震后的基本复位;强震作用下吸收地震能量,并可实现支座在震后的部分复位,满足基本的通车要求。首先,对该新型钢板簧进行了力学性能试验,建立了有限元模型,并利用试验结果验证了支座有限元模型的有效性。其次,对单个钢板簧和钢支座整体结构进行了动力特性分析,研究了新型钢板簧对抗震耗能的贡献;同时,对新型钢板簧结构进行了参数分析,找出各参数的影响规律。最后,对新型钢板簧的刚度和尺寸参数进行了多参数拟合,得到拟合函数,完成了新型钢板簧尺寸的结构优化,达到了节省材料、缩小结构空间的目的。