Removal of organic matter and nitrogen from distillery wastewater by a combination of methane fermentation and denitrification/nitrification processes

The distillery wastewater of Guangdong Jiujiang Distillery, which is characteristic of containing high organic matters and rich total nitrogen, was treated by a combination of methane fermentation and denitrification/nitrification processes. 80% of COD in the raw wastewater was removed by methane fermentation at the COD volumetric loading rate of 20 kg COD/（m^3·d） using the expanded granule sludge bed （EGSB） process. However, almost all the organic nitrogen in the raw wastewater was converted into ammonia by ammonification there. Ammonia and volatile fatty acids （VFA） remaining in the anaerobically treated wastewater were simultaneously removed utilizing VFA as an electron donor by denitrification occurring in the other EGSB reactor and nitrification using PEG-immobilized nitrifying bacteria with recirculation process. An aerobic biological contact oxidization reactor was designed between denitrification/nitrification reactor for further COD removal. With the above treatment system, 18000-28000 mg/L of COD in raw wastewater was reduced to less than 100 mg/L. Also, ammonia in the effluent of the system was not detected and the system had a high removal rate for 900-1200 mg/L of TN in the raw wastewater, only leaving 400 mg/L of nitrate nitrogen.

Enhanced production of laccase by Coriolus hirsutus using molasses distillery wastewater

The effect of physical parameters of cultivation （load volume, temperature, pH, agitation, inoculum size, and incubation period） in the production of laccase by wood-rotting basidiomycete Coriolus hirsutus were stu- died using diluted molasses distillery wastewater （MDW） as a major composition. Using fractional factorial design, our study first identified load volume, agitation, and inoculum size as statistically significant factors. Optimal preferences and mutual interactions of the factors were then determined by the response surface method, which is based on the center composite design. A quadratic model was used to fit the experimental data. The optimized operational parameters for laccase production were determined to be the following： culture temperature of 25~C, pH 4, load volume of 40 mL diluted MDW in 150 mL flask, agitation rate of 183 r-m in-~, inoculation of 11.5% v/v, and cultivation time of 6 d. The experimental validation under these conditions （the maximum laccase production of 2198.2U.mL-1 was within the confidence interval） subsequently verified the accuracy of the constructed model. Moreover, the removal of chemical oxygen demand and nitrogen of MDW reached 62.85% and 48.00% respectively, and the decolorization ratio under the optimal condition was 41.85%. The enhanced production of laccase by C. hirsutus is a new recovery strategy for MDW.

Nitrification characteristics of nitrobacteria immobilized in waterborne polyurethane in wastewater of corn-based ethanol fuel production

A technology to achieve stable and high ammonia nitrogen removal rates for corn distillery wastewater （ethanol fuel production） treatment has been designed.The characteristics of nitrifying bacteria entrapped in a waterborne polyurethane （WPU） gel carrier were evaluated after acclimation.In the acclimation period,nitrification rates of WPU-immobilized nitrobacteria were monitored and polymerase chain reaction （PCR） was also carried out to investigate the change in ammonium-oxidizing bacteria.The results showed that the pellet nitrification rates increased from 21 to 228 mg-N/（L-pellet·hr） and the quantity of the ammonia oxidation bacteria increased substantially during the acclimation.A continuous ammonia removal experiment with the anaerobic pond effluent of a distillery wastewater system was conducted with immobilized nitrifying bacteria for 30 days using an 80 L airlift reactor with pellets at a fill ratio of 15% （V/V）.Under the conditions of 75 mg/L influent ammonia,hydraulic retention time （HRT） of 3.7-5.6 hr,and dissolved oxygen （DO） of 4 mg/L,the effluent ammonia concentration was lower than 10 mg/L and the ammonia removal efficiency was 90%.While the highest ammonia removal rate,162 mg-N/（L-pellet·hr）,was observed when the HRT was 1.3 hr.