Mechanical performance and texture characteristic of an IF steel containing Nb and Ti by double cold rolling

Single cold rolling and double cold rolling were applied to hot rolled strips with different reduction ratios. The evolutions of { 100}, { 111} and Goss face texture during double rolling were investigated by comparing the orientation distribution function （ODF） of the double rolled sample with that of the single rolled one. The double cold rolling texture is characterized by a higher γ-texture and a lower α-texture, and the { 111}〈112〉 component is improved remarkably. Based on the TEM observation and mechanical properties test, it is found that the reduction ratio assignment significantly affects the texture variation, as-annealing microstructures, and properties of the double cold rolled samples. These results may provide a theoretical guide for the industrial production of double cold rolled IF steel.

Droplet transfer behavior of the stainless steel coated electrode with double-layer coating

In this paper, the droplet transfer behavior of the stainless steel coated electrode with double layer coating is researched by means of those experimental methods, such as high speed camera, collecting droplet in water, surfacing on the steel plate et al. The results show that the droplet transfer indexes of coated electrode are mainly controlled by the size of droplet, which affects the transfer behavior of droplet. The distribution characteristic of the droplet size of the electrode affects the numerical relationship among droplet transfer indexes. The metallurgical process of the coated electrode with double layer coating is carried out continuously in different zones. The main reason for the coated electrode with double layer coating gaining excellent usability quality is that the droplets realize the 'quasi flux wall guided transfer pattern'.

Lateral load-carrying capacity analyses of composite shear walls with double steel plates and filled concrete with binding bars

A method is developed to predict the lateral load-carrying capacity of composite shear walls with double steel plates and filled concrete with binding bars(SCBs). Nonlinear finite element models of SCBs were established by using the finite element tool, Abaqus. Tie constraints were used to connect the binding bars and the steel plates. Surface-to-surface contact provided by the Abaqus was used to simulate the interaction between the steel plate and the core concrete. The established models could predict the lateral load-carrying capacity of SCBs with a reasonable degree of accuracy. A calculation method was developed by superposition principle to predict the lateral load-carrying capacity of SCBs for the engineering application. The concrete confined by steel plates and binding bars is under multi-axial compression; therefore, its shear strength was calculated by using the Guo-Wang concrete failure criterion. The shear strength of the steel plates of SCBs was calculated by using the von Mises yielding criterion without considering buckling. Results of the developed method are in good agreement with the testing and finite element results.

Double⁃Shear Experiments of Cold⁃Formed Steel Stud⁃to⁃Sheathing Connections at Elevated Temperatures

The behavior of cold⁃formed steel(CFS)stud⁃to⁃sheathing connections at elevated temperatures is an important parameter for the fire resistance design and modeling of mid⁃rise CFS structures.In this paper,three kinds of sheathings,namely,medium⁃and low⁃density calcium⁃silicate boards and oriented strand board,were selected for double⁃shear experiments on the mechanical properties of 253 screw connections at ambient and elevated temperatures.The effects of the shear direction,screw edge distance and the number of screws on the behavior of the connections were studied.The results showed that the shear direction and the screw edge distance more significantly influenced the peak deformation,while their impacts on the peak load varied with the type of sheathings.Compared with the single⁃screw connections,the peak loads of the specimens with double⁃screw connections obviously increased but did not double.Finally,a simplified load⁃displacement curve model of stud⁃to⁃sheathing connections at elevated temperature was generated first by establishing the prediction formula for characteristic parameters,such as the peak load,the peak deformation and the elastic stiffness,and then by considering whether the curves corresponded to stiffness increase phenomena.The present investigation provides basic data for future studies on the numerical modeling of CFS structures under fire conditions.

Microstructure of stainless steel weld in double-sided arc welding

Double-sided arc welding with a single power source can effectively increase the weld penetration, diminish distortion, improve welding speed and save energy. Compared to conventional arc welding processes, double-sided arc welding can generate a penetrating electromaguetic field to help to form fine dendritic microstrueture in the weld due to the symmetry of heating. Type 1Cr1SNi9Ti aastenitic stainless steel was bead-on-plate welded with double-sided arc welding and conventional plasma arc welding processes, respectively, and microstructure in the weld, heat-affected zone and base metal were examined. After analyzing the black carbon-enriched band in the weld during plasma arc welding with electron probe microanalyzer （ EPMA ） and X-ray diffraction （XRD） technology, it was found that the black band was shaped from the aggregation of ferrite in the fasion boundary. Hardness measurement showed that this black band does not apparently affect the microhardncss distribution in the weld.

Cyclic behavior test of a new double-arch steel gate

A new double-arch structure for the gate used as tidal barrage and sluice was adopted in Caoe River Dam in China. It was a spatial structure made up of the right arch, the invert arch, the chord, etc., and was designed to bear bilateral loads. To research the cyclic behavior of the new double-arch structure, a scale-model cyclic test was conducted. First, the test setup and test method were presented in detail, and according to the test results, the cyclic behavior and failure characteristics of this structure were discussed. Then by analyzing the test cyclic envelope curve, it was found the curve was divided into three stages: the elastic stage, the local plastic stage and the failure stage at the local yield point and structural yield point. The gate model has local yield strength and structural yield strength, with both their values being bigger than that of the designing load. Therefore, the gate is safe enough for the projects. At last, dynamic property of the gate was analyzed considering additional mass of the water. It was found that the tidal bore shock would not cause resonance vibration of the gate.

Microstructures and hardness of flat-overhead weld of the high strength steel thick plate using double-sided arc welding

High strength steel thick plate is widely used in shipbuilding, pressure vessels, etc. , the balance between weld quality and welding efficiency is becoming a research focus. In this paper, double-sided double arc fiat-overhead welding experiments for high strength steel thick plate were conducted. Microstructures of weld have been observed through optical microscope （OM） and scanning electron microscope （SEM）. Transformation of microstructures under thermal cycles of multi peaks was analyzed. Macro and micro hardness were also tested. The results show that the heat-affected zone （HAZ） near the fusion line experiences thermal cycles up to three times. The microstructures there are the most complex, including coarse lath martensite in original coarse-grained zone, and net-like structure along grain boundaries in critical reheat coarse-grained zone. After several times of tempering for bucking welding, the features of acicula and lath are weakened. Its microstructure approaches to the microstructure of base metal which is tempering sorbite. The hardness test shows that the maximum hardness occurs at critical reheat coarse-grained zone, the hardness of reticulation structure at grain boundary can be up to 450 HV.

Numerical Analysis of the Structure of High-Strength Double-Layer Steel Plate Concrete Shaft by Drilling Method of Water-Bearing Weak Rock Formation

In order to ensure the safety of coal mine shaft construction, a double-layer steel plate concrete composite shaft wall structure was proposed. However, fewer studies were conducted on this structure, which made engineers too confused to fully recognize its feasibility of this structure. Hence, based on the previous experimental research on the Taohutu mine construction project in Ordos in Inner Mongolia, this research paper aims to provide a widely deep numerical analysis by the usage of the finite element software, in fact, to establish the corresponding numerical analysis model and make a comparison with the experimental data to get the rationality of the verified model. The influence of the composite characteristics of the steel plate and concrete on the ultimate bearing capacity and stress field of the shaft wall structure is studied here through the method of multi-factor analysis. Also, the optimal design scheme of the double-layer steel plate and concrete composite shaft wall structure is proposed in this research paper.

Corrosion inhibition of layered double hydroxides for metal-based systems

Layered double hydroxide(LDH),a kind of 2D layered materials,has been recognized as the promising anticorrosion materials for metal and its alloy.The microstructure,physical/chemical properties,usage in corrosion inhibition and inhibition performance of LDH have been studied separately in open literature.However,there is a lack of a complete review to summarize the status of LDH technology and the potential R&D opportunities in the field of corrosion inhibition.In addition,the challenges for LDH in corrosion inhibition of metal-based system have not been summarized systematically.Herein,we review recent advances in the rational design of LDH for corrosion inhibition of metal-based system(i.e.Mg alloy,Al alloy,steel and concrete)and high-throughput anticorrosion materials development.By evaluating the physical/chemical properties,usage in metal-based system and the corrosion inhibition mechanism of LDH,we highlight several important factors of LDH for anticorrosion performance and common features of LDH in applying different metal alloys.Finally,we provide our perspective and recommendation in this field,including high-throughput techiniques for combinatorial compositional design and rapid synthesis of anticorrosion alloys,with the goal of accelerating the development and application of LDH in corrosion inhibition of metal-based system.

Experimental study on the seismic behavior of high strength concrete fi lled double-tube columns

To study the seismic behavior of high strength concrete fi lled double-tube(CFDT) columns,each consisting of an external square steel tube and an internal circular steel tube,quasi-static tests on eight CFDT column specimens were conducted.The test variables included the width-to-thickness ratio(β1) and the area ratio(β2) of the square steel tube,the wall thickness of the circular steel tube,and the axial force(or the axial force ratio) applied to the CFDT columns.The test results indicate that for CFDT columns with a square steel tube with β1 of 50.1 and 24.5,local buckling of the specimen was found at a drift ratio of 1/150 and 1/50,respectively.The lateral force-displacement hysteretic loops of all specimens were plump and stable.Reducing the width-to-thickness ratio of the square steel tube,increasing its area ratio,or increasing the wall thickness of the internal circular steel tube,led to an increased fl exural strength and deformation capacity of the specimens.Increasing the design value of the axial force ratio from 0.8 to 1.0 may increase the fl exural strength of the specimens,while it may also decrease the ultimate deformation capacity of the specimen with β1 of 50.1.

Quantitative Analysis on Carbon Migration in Double-Glow Discharge Plasma Surface Alloying Process

Carbon migration is of great significance in double-glow discharge plasma surface alloying process, but literature of quantitative analysis about carbon migration is relatively scarce. In this paper differential equations of the carbon and metal concentration distribution were established. By means of differential equations carbon migration was described and a numerical solution was acquired. The computational results fit the experiment results quite well.

钢管混凝土双块式轨枕无砟轨道结构疲劳性能试验研究

新型钢管混凝土(CFT)双块式轨枕克服了桁架钢筋双块式轨枕存在的生产制造复杂、存放易锈蚀、运营阶段易开裂等问题,可广泛应用于高速铁路和城市轨道交通无砟轨道结构。为检验CFT双块式轨枕无砟轨道结构的疲劳性能,采用11根预制CFT双块式轨枕现浇制作足尺无砟轨道结构节段模型,开展橡胶隔振垫式减振轨道和现浇整体式轨道节段的疲劳试验,揭示其疲劳损伤特性,分析典型疲劳加载循环次数后静载作用下轨道结构应变和变形分布及其演化规律。研究结果表明:1.5倍静轴重的疲劳荷载累计作用500万次后,减振节段及整浇节段CFT双块式轨枕无砟轨道结构混凝土均未出现肉眼可见的裂缝,轨枕与现浇道床整体工作性能良好,疲劳性能满足规范要求;停机开展静载试验过程中轨道结构各测点混凝土横向应变值随荷载增大而近似线性增大,最大拉压应变值均远小于混凝土的极限应变值,工作状态良好;轨道整浇节段道床板中处于整体受拉的状态,可见设置层间连接钢筋实现了道床与底座的共同工作;疲劳试验过程中轨道结构测点竖向位移值总体随着静载的增大而逐渐增大,位移量级较小,满足规范要求,减振轨道节段竖向位移值及其变化率大于整浇轨道节段。研究结果可供类似研究及钢管混凝土双块式轨枕无砟轨道结构工程应用参考。

近场爆炸下波纹双钢板混凝土组合墙板的损伤破坏及抗爆性能

相对于传统的钢筋混凝土墙板和平面双钢板-混凝土组合墙板(profiled double-skin composite wall,PDSCW),波纹双钢板-混凝土组合墙板(concrete-infilled double steel corrugatedplate wall,CDSCW)具有更高的轴向抗压承载力、更大的侧向抗弯刚度以及良好的抗冲击和抗震性能,在船舶和军事领域有广阔的应用前景。制作2种CDSCW试件,通过近场爆炸试验对比分析了2种试件的损伤模式及动态响应;采用ANSYS/LS-DYNA软件建立了CDSCW和PDSCW的有限元模型,研究了近场爆炸下2种混凝土组合墙板的损伤机理和爆炸响应,并与试验结果进行对比分析;分析了混凝土厚度、钢板厚度、药量对CDSCW抗爆性能的影响。结果表明:近场爆炸作用下,相较于PDSCW,相同混凝土方量和尺寸(长、宽)的CDSCW具有更大的抗弯刚度、更强的抗变形能力以及更优的抗爆性能;增加波纹深度能有效提高CDSCW的抗爆性能,可为抗爆构件设计和相关工程研究提供参考。

爆炸荷载下预制节段拼装双层钢管混凝土墩柱的动力响应数值模拟

为提升装配式公路桥梁的抗爆防护能力,提出了一种新型预制节段拼装双层钢管混凝土(PS-CFDST)组合墩柱.基于非线性显式动力分析程序LS-DYNA建立了新型PS-CFDST墩柱在爆炸荷载作用下动力响应分析的精细有限元模型,并通过已有试验结果验证了模型的准确性.对爆炸荷载作用下PS-CFDST墩柱的动力响应进行数值模拟分析,研究了PS-CFDST墩柱在爆炸荷载作用下的破坏过程、损伤机理和耗能机制.运用参数化分析方法,研究了爆炸距离、节段数量和预应力水平等关键参数对PS-CFDST墩柱动力响应的影响,并在此基础上提出了PS-CFDST墩柱的抗爆设计建议.结果表明:PS-CFDST墩柱除通过材料塑性损伤耗能之外,节段接缝界面滑移耗能机制对耗能贡献可达40%以上;增大墩柱可接近距离是提升墩柱抗爆安全性的有效手段,增大预应力有利于减小柱中最大水平位移和墩底剪切滑移,从而提升PS-CFDST墩柱的抗爆性能.

深水薄覆盖层区大型双壁钢围堰施工技术

以长沙香炉洲大桥索塔墩基础施工为依托,综合考虑桥址区的地质、水文、沿岸地形地貌、吊装能力等因素,对双壁钢围堰制造、下水、浮运、精确定位、着床等施工关键技术进行研究,提出竖向分节、水平成环接高、整体浮运、平台拉锚系统精确定位大型钢围堰施工工艺。工程实践证明,提出的深水薄覆盖层场域钢围堰精确定位施工成套技术是成功的,可为类似工程提供参考。

古金赤水河大桥主桥总体设计

古金赤水河大桥主桥为(83.5+173.5+575+173.5+83.5)m半飘浮体系双塔双索面斜拉桥。主梁采用双边主梁断面钢-混组合梁,由工字钢主梁和混凝土桥面板组成,全宽43.8 m,设置裙板抑制主梁涡振。桥塔为下塔柱内收的A形塔,南、北塔塔高分别为217 m和261 m。由于山区超高桥塔塔墩景观效果欠佳,采用超高塔柱无塔墩方案,桥塔采用嵌岩群桩基础;针对山区桥梁养护不便的情况,索塔锚固采用耐候钢钢锚梁;针对剪力钉在拉拔力作用下承载能力降低问题,采用以开孔板连接件为主的钢-混结合构造实现锚梁牛腿壁板与塔壁连接。斜拉索采用公称直径15.20 mm、标准抗拉强度1860 MPa的钢绞线拉索,全桥共4×23对(184根),空间双索面扇形布置。由于斜拉索锚拉板+外置减振阻尼器景观效果不佳,选用全内置减振阻尼器方案。

焊接多腔双钢板-混凝土组合剪力墙抗震性能分析

大多数双钢板-混凝土组合剪力墙采用螺栓连接或焊接肋的方式使钢板和混凝土协同工作。然而,这种连接方式可能导致整体性和塑性变形效率较低,且制作复杂,焊接多腔双钢板-混凝土组合剪力墙能够有效地避免这些问题。为了深入研究焊接多腔双钢板-混凝土组合剪力墙的抗震性能,基于约束混凝土真三轴塑性-损伤本构模型和钢材弹塑性混合强化-韧性损伤本构模型,建立了组合剪力墙的精细化三维实体-壳模型,将模拟所得的滞回曲线、骨架曲线、刚度退化曲线、弹性刚度、承载力、累积耗能、等效阻尼粘滞系数和延性系数与已有拟静力试验结果相比较,发现两者吻合较好。分析结果表明:轴压比对组合剪力墙模型算例刚度和承载力的影响较小,而随剪跨比增大,组合剪力墙模型算例的刚度和承载力呈线性降低;轴压比对组合剪力墙模型算例总塑性耗能的影响较小,而剪跨比的影响较大,剪力墙总塑性耗能随剪跨比增大而降低;轴压比和剪跨比都不会改变算例各部件的耗能分配机制,即组合剪力墙模型算例以外钢板和内隔板耗能为主。

CFRP及EWSS复合加固震损双层高架桥框架式桥墩恢复力模型研究

为研究碳纤维布(Carbon Fiber Reinforced Polymer,CFRP)及外包型钢(Externally Wrapped Steel Section,EWSS)复合加固震损双层高架桥框架式桥墩的恢复力模型,对1榀原型对比试件、1榀无预损加固试件和2榀遭受不同地震损伤加固试件进行了低周往复加载破坏试验,获取了滞回曲线并提取骨架曲线,分析其滞回特性,提出一种弹性段和强化段为双折线、下降段为指数函数且考虑初始损伤的骨架曲线模型;采用试验数据回归拟合方法,定量描述了试件滞回曲线卸载刚度的退化规律,考虑了同级加载承载力退化和定点指向特征,建立了恢复力模型。研究结果表明:复合加固试件滞回曲线捏缩现象明显,呈倒S型,各滞回环分别相交于骨架曲线上正向、负向荷载为屈服荷载0.25倍的点,峰值荷载后EWSS产生包辛格效应;所提出的骨架曲线模型对中度震损和重度震损加固试件下降段指数函数的参数k建议取值分别为3.6和3.4;所建立的骨架曲线模型和恢复力模型计算结果与试验实测结果吻合较好,可为该类结构弹塑性地震反应分析提供依据。

双钢板混凝土组合墙偏心受压性能试验研究

为了研究双钢板混凝土组合墙在偏心受压荷载下的结构性能,设计制作了5个试件,以偏心距离和墙板厚度作为研究参数,进行偏心受压试验.利用ABAQUS软件对试件进行有限元分析,并采用截面分析法计算试件在轴力与弯矩共同作用下的截面承载力.试验结果表明,试件最终出现钢板局部屈曲与混凝土受压破坏.根据试验荷载-位移曲线,计算得到试件延性系数为1.28~1.92.墙厚相同时,随着加载偏心距离的增加,承载力逐渐下降.偏心距离相同时,增加墙体厚度可以有效提高试件承载能力.偏心受压试件的截面应变分布满足平截面假定.承载力试验值与有限元模型计算值和理论计算值的最大误差分别为4%和9%.

00Cr13Ni5Mo不锈钢四钨极耦合电弧双丝增材制造工艺

为解决现有基于GTA热源增材制造工艺存在的熔覆效率较低、焊接效率较低的突出问题,该文提出一种四钨极耦合电弧双丝增材制造工艺,并通过控制变量的试验方法研究熔覆电流、行走速度与送丝速度对单层单道沉积层成形质量的影响。结果表明,熔池面积的波动与电弧压力是四钨极热源单道沉积层出现单道沉积层不连续、咬边等缺陷的主要原因,在保证成形质量的前提下,四钨极热源最大行走速度为400 mm/min、最大送丝速度为12 m/min、熔覆效率为6.24 kg/h,沉积件微观组织由回火索氏体、逆变奥氏体及碳化物组成,沉积件冲击吸收能量达到208 J,为MAG热源的2.5倍。综上所述,四钨极耦合电弧双丝增材制造工艺可以在保证优良冲击性能的前提下显著解决GTA热源增材制造工艺存在的熔覆效率较低、焊接效率较低的问题。