Alumina-magnesia dry materials are widely used in induction furnace linings, but they show different kinds of damage when melting different kinds of alloy steel. In this paper, the chemical composition, phase composit...Alumina-magnesia dry materials are widely used in induction furnace linings, but they show different kinds of damage when melting different kinds of alloy steel. In this paper, the chemical composition, phase composition, and microstructure of the post-use dry materials for the working liners melting different kinds of steel were evaluated. Furthermore, the corrosion mechanism of the steel on the furnace lining materials was comprehensively analyzed. The findings reveal a significant ability of the Mn element in the molten steel to diffuse and penetrate into the refractories. Mn oxidizes to form MnO at the steel-refractory interface, and then forms a liquid phase with Al_(2)O_(3). The Cr element is dissolved into corundum and spinel of the refractories, resulting in lattice defects and structural damage of the materials. TiO2reacts with Al_(2)O_(3) to form Al_(2)TiO_(5), which plays a crucial role in preventing crack formation and propagation. Part of Ti4+dissolves into magnesia-alumina(MA), densifying the materials. TiO2also slows down the reaction between the Cr element and refractory components, further improving the corrosion resistance of the materials.展开更多
A mathematical model for describing the melting process in the medium-frequency induction furnace was developed.Finite difference method was applied to deal with coupling electromagnetic field and temperature field in...A mathematical model for describing the melting process in the medium-frequency induction furnace was developed.Finite difference method was applied to deal with coupling electromagnetic field and temperature field in the melting process.The magnetic induction,temperature distribution and the phase interface moving characteristic during melting of the furnace burden were calculated.The effects of the direct current and inductive heating frequency on the process were analyzed.The simulation results show that:In the direction of burden radius,magnetic induction decreases from the outside of the burden to the center.Solid/liquid interface moves gradually from the outside of the burden to the center.The movement speed increases when the burden begins to melt.In the direction of the burden height,the distribution of eddy current in the surface is accord with the edge effect of the coil.Solid/liquid interface moves gradually from the center to the two sides.The direct current has a greater effect on the electromagnetic field and temperature field than frequency.展开更多
针对变流器不同位置杂散电感准确获取困难的问题,提出一种基于LC高频振荡原理的杂散电感多参数提取方法,充分利用变流器自身结构,通过3个现场实验主动构建不同的谐振电路,并根据它们的振荡频率计算变流器不同位置的杂散电感。首先阐述...针对变流器不同位置杂散电感准确获取困难的问题,提出一种基于LC高频振荡原理的杂散电感多参数提取方法,充分利用变流器自身结构,通过3个现场实验主动构建不同的谐振电路,并根据它们的振荡频率计算变流器不同位置的杂散电感。首先阐述了高频振荡法的基本原理,建立了不同谐振实验的等值电路模型。然后,以1700 V/450 A IGBT变流器系统为例,通过仿真与实验进行了可行性与有效性验证。最后,通过实验与传统双脉冲法进行了对比分析。研究表明:所提出的方法可有效提取变流器内不同位置的杂散电感参数,与双脉冲法提取开关杂散电感结果基本一致,精度可达纳亨级。展开更多
微电网由并网运行模式转孤岛运行模式的平滑切换是微电网稳定运行研究的重要内容。为提高切换过程的暂态稳定性,针对风光储互补型微电网,在考虑有功功率缺额情况下,设计并提出了基于双馈感应风机有功功率综合控制模型的微电网平滑切换...微电网由并网运行模式转孤岛运行模式的平滑切换是微电网稳定运行研究的重要内容。为提高切换过程的暂态稳定性,针对风光储互补型微电网,在考虑有功功率缺额情况下,设计并提出了基于双馈感应风机有功功率综合控制模型的微电网平滑切换控制策略,利用风机和蓄电池的协调控制减小切换过程的暂态波动。该综合控制模型包括最大功率跟踪控制模块、虚拟惯性控制模块、转速恢复模块和转速保护模块。虚拟惯性控制和蓄电池的协调作用实现了微网运行模式的平滑切换,转速恢复模块和转速保护模块确保了双馈风机安全、稳定运行。基于DIg SILENT Power Factory软件搭建微网模型并进行仿真分析,验证了所提出控制策略的有效性。展开更多
基金the National Natural Science Foundation of China(52272022)Key Program of Natural Science Foundation of Hubei Province(2021CFA071).
文摘Alumina-magnesia dry materials are widely used in induction furnace linings, but they show different kinds of damage when melting different kinds of alloy steel. In this paper, the chemical composition, phase composition, and microstructure of the post-use dry materials for the working liners melting different kinds of steel were evaluated. Furthermore, the corrosion mechanism of the steel on the furnace lining materials was comprehensively analyzed. The findings reveal a significant ability of the Mn element in the molten steel to diffuse and penetrate into the refractories. Mn oxidizes to form MnO at the steel-refractory interface, and then forms a liquid phase with Al_(2)O_(3). The Cr element is dissolved into corundum and spinel of the refractories, resulting in lattice defects and structural damage of the materials. TiO2reacts with Al_(2)O_(3) to form Al_(2)TiO_(5), which plays a crucial role in preventing crack formation and propagation. Part of Ti4+dissolves into magnesia-alumina(MA), densifying the materials. TiO2also slows down the reaction between the Cr element and refractory components, further improving the corrosion resistance of the materials.
基金Item Sponsored by Program for New Century Excellent Talents in University(NCET-09-0396)State Major Science and Technology Special Project Foundation for High-End Numerical Machine and Basic Manufacturing Equipment(2011ZX04014-052,2012ZX04012-011)
文摘A mathematical model for describing the melting process in the medium-frequency induction furnace was developed.Finite difference method was applied to deal with coupling electromagnetic field and temperature field in the melting process.The magnetic induction,temperature distribution and the phase interface moving characteristic during melting of the furnace burden were calculated.The effects of the direct current and inductive heating frequency on the process were analyzed.The simulation results show that:In the direction of burden radius,magnetic induction decreases from the outside of the burden to the center.Solid/liquid interface moves gradually from the outside of the burden to the center.The movement speed increases when the burden begins to melt.In the direction of the burden height,the distribution of eddy current in the surface is accord with the edge effect of the coil.Solid/liquid interface moves gradually from the center to the two sides.The direct current has a greater effect on the electromagnetic field and temperature field than frequency.
文摘针对变流器不同位置杂散电感准确获取困难的问题,提出一种基于LC高频振荡原理的杂散电感多参数提取方法,充分利用变流器自身结构,通过3个现场实验主动构建不同的谐振电路,并根据它们的振荡频率计算变流器不同位置的杂散电感。首先阐述了高频振荡法的基本原理,建立了不同谐振实验的等值电路模型。然后,以1700 V/450 A IGBT变流器系统为例,通过仿真与实验进行了可行性与有效性验证。最后,通过实验与传统双脉冲法进行了对比分析。研究表明:所提出的方法可有效提取变流器内不同位置的杂散电感参数,与双脉冲法提取开关杂散电感结果基本一致,精度可达纳亨级。
文摘微电网由并网运行模式转孤岛运行模式的平滑切换是微电网稳定运行研究的重要内容。为提高切换过程的暂态稳定性,针对风光储互补型微电网,在考虑有功功率缺额情况下,设计并提出了基于双馈感应风机有功功率综合控制模型的微电网平滑切换控制策略,利用风机和蓄电池的协调控制减小切换过程的暂态波动。该综合控制模型包括最大功率跟踪控制模块、虚拟惯性控制模块、转速恢复模块和转速保护模块。虚拟惯性控制和蓄电池的协调作用实现了微网运行模式的平滑切换,转速恢复模块和转速保护模块确保了双馈风机安全、稳定运行。基于DIg SILENT Power Factory软件搭建微网模型并进行仿真分析,验证了所提出控制策略的有效性。
