Simulation and experimental study of 7A09 aluminum alloy milling under double liquid quenching

To explore the influence of double liquid quenching on the cutting performance of the 7A09 aluminum alloy,quasi-static compression and dynamic impact tests were carried out on the 7A09 aluminum alloy after double liquid quenching using an MTS810.23 universal testing machine and split-Hopkinson pressure bar(SHPB).The experimental data were fitted to obtain the Johnson–Cook constitutive model parameters of the alloy.Simulations of the machining process were carried out using the Deform-3D finite element software.The results showed that the rheological stress increased with the increase in strain rate and the decrease in temperature.The increase in the cutting speed and feed caused the cutting temperature to rise sharply,whereas the influence of the cutting amount on the cutting temperature was weak.Because of the presence of chip nodules,there was extremum in the cutting force vs cutting speed curves.The increase in the feed and cutting depth increased the cutting area Ac,so the cutting force also increased.The simulation results were verified by experiments.The simulation predictions were in good agreement with the test values,and the cutting force and temperature variations with the cutting parameters were the same.Thus,the correctness of the 7A09 aluminum alloy finite element model was verified.

Experimental Study on Ratio and Performance of Coal Gangue/Bottom Ash Geopolymer Double-Liquid Grouting Material

Mine grouting reinforcement and water plugging projects often require large amounts of grouting materials.To reduce the carbon emission of grouting material production,improve the utilization of solid waste from mining enterprises,and meet the needs of mine reinforcement and seepage control,a double-liquid grouting material containing a high admixture of coal gangue powder/bottom ash geopolymer was studied.The setting time,fluidity,bleeding rate,and mechanical properties of grouting materials were studied through laboratory tests,and SEM analyzed the microstructure of the materials.The results show that the total mixture of calcined gangue does not exceed 60%.And the proportion of bottom ash replacing cement should be within 30%.At the same time,the volume mixture of sodium silicate is 20%.And the water-solid ratio does not exceed 0.6.The stability of the slurry prepared under this ratio is good.The microstructure of the stone body is dense,and its strength can meet the requirements of rock reinforcement and seepage control.Its economic and environmental benefits are more significant than the traditional cement-silicate double-liquid grouting material.

A DOUBLE COMPATIBLE TECHNIQUE FOR HYDRO ELASTIC VIBRATIONANALYSIS OF LIQUID CONTAINERS

Governing equations in symmetric form for hydroelastic vibrations are derived. By means or Guyan's reduction snd modal synthesis technique, the size of matrix equations is minimized. Both single compatible technique and double compatible technique are applied to extract the coupling vibration modes of liquid containers. Excellent agreement with test results indicates that the present methiod is effective.

Parameter Optimization and Control Characteristics Analysis of TLMD System Based on Phase Deviation

Combined with the advantages and disadvantages of tuned liquid damper (TLD) and tuned mass damper (TMD),a double tuned liquid mass damper (TLMD) is proposed by replacing the rigid connection of TLD with the spring structure.The motion equation of a single-degree-of-freedom structure with a TLMD attached at its top is found under harmonic excitation.Comparing the energy consumption and amplitude of primary structure with equal mass ratio TMD,it is found that the energy dissipation performance of TLMD is better in the effective phase region.The interaction process between TLMD and structure is analyzed,and the formula of phase deviation between the relative velocity of tank and the displacement of primary structure is deduced.By analyzing the influence of mass ratio,frequency ratio,damping ratio and water depth ratio on the damping effect,the results show that the frequency ratio and liquid depth ratio have great influence on the size and location of deep resonance peak,and the mass ratio and damping ratio have great influence on the width of the effective frequency band.The formula of equivalent damping ratio is proposed based on the principle of energy and it is found that the equivalent damping ratio is related to the phase deviation and change with the frequency ratio of the external excitation.