The double blade pump is widely used in sewage treatment industry,however,the research on the internal flow characteristics of the double blade pump with particle image velocimetry（PIV） technology is very little at ...The double blade pump is widely used in sewage treatment industry,however,the research on the internal flow characteristics of the double blade pump with particle image velocimetry（PIV） technology is very little at present.To reveal inner flow characteristics in double blade pump impeller under off-design and design conditions,inner flows in a double blade pump impeller,whose specific speed is 111,are measured under the five off-design conditions and design condition by using 3D PIV test technology.In order to ensure the accuracy of the 3D PIV test,the external trigger synchronization system which makes use of fiber optic and equivalent calibration method are applied.The 3D PIV relative velocity synthesis procedure is compiled by using Visual C＋＋ 2005.Then absolute velocity distribution and relative velocity distribution in the double blade pump impeller are obtained.Test results show that vortex exists in each condition,but the location,size and velocity of vortex core are different.Average absolute velocity value of impeller outlet increases at first,then decreases,and then increases again with increase of flow rate.Again average relative velocity values under 0.4,0.8,and 1.2 design condition are higher than that under 1.0 design condition,while under 0.6 and 1.4 design condition it is lower.Under low flow rate conditions,radial vectors of absolute velocities at impeller outlet and blade inlet near the pump shaft decrease with increase of flow rate,while that of relative velocities at the suction side near the pump shaft decreases.Radial vectors of absolute velocities and relative velocities change slightly under the two large flow rate conditions.The research results can be applied to instruct the hydraulic optimization design of double blade pumps.展开更多
Using the multiple reference frames （MRF） impeller method, the three-dimensional non-Newtonian flow field generated by a double helical ribbon （DHR） impeller has been simulated. The velocity field calculated by th...Using the multiple reference frames （MRF） impeller method, the three-dimensional non-Newtonian flow field generated by a double helical ribbon （DHR） impeller has been simulated. The velocity field calculated by the numerical simulation was similar to the previous studies and the power constant agreed well with the experimental data. Three computational fluid dynamic （CFD） methods, labeled Ⅰ, Ⅱ and Ⅲ, were used to compute the Metzuer constant k5. The results showed that the calculated value from the slop method （method Ⅰ） was consistent with the experimental data. Method Ⅱ, which took the maximal circumference-average shear rate around the impeller as the effective shear rate to compute ks, also showed good agreement with the experiment. However, both methods suffer from the complexity of calculation procedures. A new method （method Ⅲ） was devised in this paper to use the area-weighted average viscosity around the impeller as the effective viscosity for calculating k5. Method Ⅲ showed both good accuracy and ease of use.展开更多
Pressure fluctuation may cause high amplitude of vibration of double-suction centrifugal pumps, but the impact of impeller stagger angles is still not well understood. In this paper, pressure fluctuation experiments a...Pressure fluctuation may cause high amplitude of vibration of double-suction centrifugal pumps, but the impact of impeller stagger angles is still not well understood. In this paper, pressure fluctuation experiments are carried out for five impeller configurations with different stagger angles by using the same test rig system. Results show that the stagger angles exert negligible effects on the characteristics of head and efficiency. The distributions of pressure fluctuations are relatively uniform along the suction chamber wall, and the maximum pressure fluctuation amplitude is reached near the suction inlet tongue region. The pressure fluctuation characteristics are affected largely by impeller rotation, whose dominant frequencies include impeller rotation frequency and its harmonic frequencies, and half blade passage frequency. The stagger angle exerts a small effect on the pressure fluctuations in the suction chamber while a great effect on the pressure fluctuation in volute casing, especially on the aspect of decreasing the amplitude on blade passage frequency. Among the tested cases, the distribution of pressure fluctuations in the volute becomes more uniform than the other impeller configurations and the level of pressure fluctuation may be reduced by up to 50% when the impeller stagger angle is close to 24° or 360°.The impeller structure pattern needs to be taken into consideration during the design period, and the halfway staggered impeller is strongly recommended.展开更多
Computational fluid dynamics（CFD） can give a lot of potentially very useful information for hydraulic optimization design of pumps, however, it cannot directly state what kind of modification should be made to impro...Computational fluid dynamics（CFD） can give a lot of potentially very useful information for hydraulic optimization design of pumps, however, it cannot directly state what kind of modification should be made to improve such hydrodynamic performance. In this paper, a more convenient and effective approach is proposed by combined using of CFD, multi-objective genetic algorithm（MOGA） and artificial neural networks（ANN） for a double-channel pump＇s impeller, with maximum head and efficiency set as optimization objectives, four key geometrical parameters including inlet diameter, outlet diameter, exit width and midline wrap angle chosen as optimization parameters. Firstly, a multi-fidelity fitness assignment system in which fitness of impellers serving as training and comparison samples for ANN is evaluated by CFD, meanwhile fitness of impellers generated by MOGA is evaluated by ANN, is established and dramatically reduces the computational expense. Then, a modified MOGA optimization process, in which selection is performed independently in two sub-populations according to two optimization objectives, crossover and mutation is performed afterword in the merged population, is developed to ensure the global optimal solution to be found. Finally, Pareto optimal frontier is found after 500 steps of iterations, and two optimal design schemes are chosen according to the design requirements. The preliminary and optimal design schemes are compared, and the comparing results show that hydraulic performances of both pumps 1 and 2 are improved, with the head and efficiency of pump 1 increased by 5.7% and 5.2%, respectively in the design working conditions, meanwhile shaft power decreased in all working conditions, the head and efficiency of pump 2 increased by 11.7% and 5.9%, respectively while shaft power increased by 5.5%. Inner flow field analyses also show that the backflow phenomenon significantly diminishes at the entrance of the optimal impellers 1 and 2, both the area of vortex and intensity of vortex decreases in the whole flow channel. This paper provides a promising tool to solve the hydraulic optimization problem of pumps＇ impellers.展开更多
以时均化的N-S方程和考虑旋转与曲率影响的修正的k-湍流模型为基础,在贴体坐标系中运用S IM PLEC算法,对双吸式离心叶轮内流进行三维湍流数值模拟。计算得到叶轮内的速度、压力场分布,预估了扬程、水力效率并与试验值进行对比。计算结...以时均化的N-S方程和考虑旋转与曲率影响的修正的k-湍流模型为基础,在贴体坐标系中运用S IM PLEC算法,对双吸式离心叶轮内流进行三维湍流数值模拟。计算得到叶轮内的速度、压力场分布,预估了扬程、水力效率并与试验值进行对比。计算结果表明,在双吸式叶轮中,从叶轮进口到出口压力逐渐增加;在叶片区域,处于前盖板和对称面之间的中间截面上,叶片工作面附近的压力明显大于背面附近的压力,且从对称面到前盖板各中间截面上的压力梯度显著增加;流动关于对称面对称,在对称面上不存在轴向速度;设计工况下叶轮出口断面上压力分布明显比其它工况均匀,因此水力效率最高。展开更多
基金supported by National Outstanding Young Scientists Founds of China (Grant No. 50825902)National Key Technology R&D Program of China (Grant No. 2008BAF34B15)+2 种基金National Natural Science Foundation of China (Grant No. 51079062)Jiangsu Provincial 333 High-level Personal Training Project of ChinaJiangsu Provincial Six Talent Peak of China
文摘The double blade pump is widely used in sewage treatment industry,however,the research on the internal flow characteristics of the double blade pump with particle image velocimetry（PIV） technology is very little at present.To reveal inner flow characteristics in double blade pump impeller under off-design and design conditions,inner flows in a double blade pump impeller,whose specific speed is 111,are measured under the five off-design conditions and design condition by using 3D PIV test technology.In order to ensure the accuracy of the 3D PIV test,the external trigger synchronization system which makes use of fiber optic and equivalent calibration method are applied.The 3D PIV relative velocity synthesis procedure is compiled by using Visual C＋＋ 2005.Then absolute velocity distribution and relative velocity distribution in the double blade pump impeller are obtained.Test results show that vortex exists in each condition,but the location,size and velocity of vortex core are different.Average absolute velocity value of impeller outlet increases at first,then decreases,and then increases again with increase of flow rate.Again average relative velocity values under 0.4,0.8,and 1.2 design condition are higher than that under 1.0 design condition,while under 0.6 and 1.4 design condition it is lower.Under low flow rate conditions,radial vectors of absolute velocities at impeller outlet and blade inlet near the pump shaft decrease with increase of flow rate,while that of relative velocities at the suction side near the pump shaft decreases.Radial vectors of absolute velocities and relative velocities change slightly under the two large flow rate conditions.The research results can be applied to instruct the hydraulic optimization design of double blade pumps.
基金Supported by the Natural Science Foundation of Tianjin （07JCZDJC02600）.
文摘Using the multiple reference frames （MRF） impeller method, the three-dimensional non-Newtonian flow field generated by a double helical ribbon （DHR） impeller has been simulated. The velocity field calculated by the numerical simulation was similar to the previous studies and the power constant agreed well with the experimental data. Three computational fluid dynamic （CFD） methods, labeled Ⅰ, Ⅱ and Ⅲ, were used to compute the Metzuer constant k5. The results showed that the calculated value from the slop method （method Ⅰ） was consistent with the experimental data. Method Ⅱ, which took the maximal circumference-average shear rate around the impeller as the effective shear rate to compute ks, also showed good agreement with the experiment. However, both methods suffer from the complexity of calculation procedures. A new method （method Ⅲ） was devised in this paper to use the area-weighted average viscosity around the impeller as the effective viscosity for calculating k5. Method Ⅲ showed both good accuracy and ease of use.
基金Supported by National Natural Science Foundation of China (Grant Nos.51621061,51139007,51409247)National Science and Technology Support Project of China(Grant No.2015BAD20B01)
文摘Pressure fluctuation may cause high amplitude of vibration of double-suction centrifugal pumps, but the impact of impeller stagger angles is still not well understood. In this paper, pressure fluctuation experiments are carried out for five impeller configurations with different stagger angles by using the same test rig system. Results show that the stagger angles exert negligible effects on the characteristics of head and efficiency. The distributions of pressure fluctuations are relatively uniform along the suction chamber wall, and the maximum pressure fluctuation amplitude is reached near the suction inlet tongue region. The pressure fluctuation characteristics are affected largely by impeller rotation, whose dominant frequencies include impeller rotation frequency and its harmonic frequencies, and half blade passage frequency. The stagger angle exerts a small effect on the pressure fluctuations in the suction chamber while a great effect on the pressure fluctuation in volute casing, especially on the aspect of decreasing the amplitude on blade passage frequency. Among the tested cases, the distribution of pressure fluctuations in the volute becomes more uniform than the other impeller configurations and the level of pressure fluctuation may be reduced by up to 50% when the impeller stagger angle is close to 24° or 360°.The impeller structure pattern needs to be taken into consideration during the design period, and the halfway staggered impeller is strongly recommended.
基金Supported by National Natural Science Foundation of China(Grant No.51109094)Priority Academic Program Development of Jiangsu Higher Education Institutions of China
文摘Computational fluid dynamics（CFD） can give a lot of potentially very useful information for hydraulic optimization design of pumps, however, it cannot directly state what kind of modification should be made to improve such hydrodynamic performance. In this paper, a more convenient and effective approach is proposed by combined using of CFD, multi-objective genetic algorithm（MOGA） and artificial neural networks（ANN） for a double-channel pump＇s impeller, with maximum head and efficiency set as optimization objectives, four key geometrical parameters including inlet diameter, outlet diameter, exit width and midline wrap angle chosen as optimization parameters. Firstly, a multi-fidelity fitness assignment system in which fitness of impellers serving as training and comparison samples for ANN is evaluated by CFD, meanwhile fitness of impellers generated by MOGA is evaluated by ANN, is established and dramatically reduces the computational expense. Then, a modified MOGA optimization process, in which selection is performed independently in two sub-populations according to two optimization objectives, crossover and mutation is performed afterword in the merged population, is developed to ensure the global optimal solution to be found. Finally, Pareto optimal frontier is found after 500 steps of iterations, and two optimal design schemes are chosen according to the design requirements. The preliminary and optimal design schemes are compared, and the comparing results show that hydraulic performances of both pumps 1 and 2 are improved, with the head and efficiency of pump 1 increased by 5.7% and 5.2%, respectively in the design working conditions, meanwhile shaft power decreased in all working conditions, the head and efficiency of pump 2 increased by 11.7% and 5.9%, respectively while shaft power increased by 5.5%. Inner flow field analyses also show that the backflow phenomenon significantly diminishes at the entrance of the optimal impellers 1 and 2, both the area of vortex and intensity of vortex decreases in the whole flow channel. This paper provides a promising tool to solve the hydraulic optimization problem of pumps＇ impellers.
文摘以时均化的N-S方程和考虑旋转与曲率影响的修正的k-湍流模型为基础,在贴体坐标系中运用S IM PLEC算法,对双吸式离心叶轮内流进行三维湍流数值模拟。计算得到叶轮内的速度、压力场分布,预估了扬程、水力效率并与试验值进行对比。计算结果表明,在双吸式叶轮中,从叶轮进口到出口压力逐渐增加;在叶片区域,处于前盖板和对称面之间的中间截面上,叶片工作面附近的压力明显大于背面附近的压力,且从对称面到前盖板各中间截面上的压力梯度显著增加;流动关于对称面对称,在对称面上不存在轴向速度;设计工况下叶轮出口断面上压力分布明显比其它工况均匀,因此水力效率最高。
