Carbon migration is of great significance in double-glow discharge plasma surface alloying process, but literature of quantitative analysis about carbon migration is relatively scarce. In this paper differential equat...Carbon migration is of great significance in double-glow discharge plasma surface alloying process, but literature of quantitative analysis about carbon migration is relatively scarce. In this paper differential equations of the carbon and metal concentration distribution were established. By means of differential equations carbon migration was described and a numerical solution was acquired. The computational results fit the experiment results quite well.展开更多
TiAl-based alloys have received extensive attention recently due to their excellent properties. However, the weak oxidation resistance at temperatures higher than 800℃ can limit their further high-temperature structu...TiAl-based alloys have received extensive attention recently due to their excellent properties. However, the weak oxidation resistance at temperatures higher than 800℃ can limit their further high-temperature structural applications.To improve the oxidation resistance of a high-Nb-content γ-TiAl alloy(Ti-45 Al-8.5 Nb, in units of at.%), a chromium(Cr)coating is prepared by using the plasma surface alloying technique, separately, at 800℃ and 1000℃. The x-ray diffraction(XRD) patterns reveal that an oxide surface layer consisting of Cr2O3, Al2O3, and TiO2 is produced on the Cr-coated Nb containing γ-TiAl substrates during the initial oxidation. However, the Cr2O3 is dominated in the oxide surface layer after being isothermally oxidized for 300 h. The oxidation kinetic curves are composed of a parabolic law stage(≤ 90 h) and a biquadratic law stage(≥ 90 h), fit by weight–gain curves. Due to diffusion in the fabrication process and oxidation process,the Cr-coated specimens have an adhesion force after being isothermally oxidized, specifically 69 N for a specimen after oxidation for 300 h. These results demonstrate that the Cr coating enhances the oxidation resistance and adhesion of a Ti-45 Al-8.5 Nb alloy, which may provide a new feasible scheme for designing oxidation protection layers.展开更多
Arc-added glow discharge plasma penetrating technique is a new surface coating method. With the help of vacuum arc discharge, a cold cathode arc source continually emits ion beams of coating elements with high currenc...Arc-added glow discharge plasma penetrating technique is a new surface coating method. With the help of vacuum arc discharge, a cold cathode arc source continually emits ion beams of coating elements with high currency density and high ionizing ratio. As the ion bombard and diffusion working on, the surface of the parts form deposited layer, penetrated layer and hybrid layer. Under lab condition, a commercial magnesium alloy Az91 had been coated with Ti film layer with the aim of improving its’ anti-corrosion performance. This paper mainly summarized our studies on the testing and analyzing of the coating layer. The composition and microstructure of the coating layer had been analyzed by means of X-ray diffraction (XRD) and glow discharge spectrum (GDS), and the surface appearance had been surveyed by scanning electronic microscope (SEM). The adhesion strength between film and matrix had been evaluated by experiments of sticking-tearing. The results indicated that the coated layer on magnesium alloy were homogeneous, dense and robustly adhered.展开更多
Zr and its alloys have excellent mechanical properties as new structural material,but in specific application environment,its corrosion resistance still needs to be further explored.In this work,double glow plasma sur...Zr and its alloys have excellent mechanical properties as new structural material,but in specific application environment,its corrosion resistance still needs to be further explored.In this work,double glow plasma surface alloying technique was used for copperizing on pure Zr surface.Besides,X-ray diffraction（XRD）,scanning electron microscope（SEM） and energy dispersion spectrum（EDS） were employed to characterize the samples.Furthermore,research was also conducted on the polarization curve of the samples in different solutions.Copperizing on surface can improve corrosion resistance of pure Zr in 3.5 % Na Cl and 0.5 moláL-1Na OH solutions.Especially in 0.5 moláL-1Na OH solution,the corrosion resistance can achieve significant improvement.However,copperizing has no influence on the improvement of corrosion resistance of pure Zr in 0.5 moláL-1H2SO4 solution.The results may provide new insight into way for improving the corrosion property of zirconium alloys.展开更多
N doped TiO2 （N-TiO2） coatings were obtained by oxidation of titanium nitride coatings, which were pre pared by the plasma surface alloying technique on stainless steel （SS）. The microstructure of N-TiO2 coatings ...N doped TiO2 （N-TiO2） coatings were obtained by oxidation of titanium nitride coatings, which were pre pared by the plasma surface alloying technique on stainless steel （SS）. The microstructure of N-TiO2 coatings was characterized by X-ray diffraction （XRD）, glow discharge optical emission spectrometry （GDOES）, X-ray photoelectron spectroscopy （XPS） and scanning electron microscopy （SEM）, respectively. Ball-on-disc sliding wear was applied to test and compare the tribological behaviors of the coatings and substrate. XRD patterns showed that anatase type TiO2 existed in the coatings after oxidation. GDOES showed that the resultant coatings had a layered structure, comprising of N-TiO2 layer at the top and a diffusion-type interface. Such a hybrid coatings system showed good adhesion with the substrate. According to XPS, residual N atoms partially occupied O atom sites in the TiO2 lattice. Uniform, continuous and compact coatings were observed by SEM images of coatings after oxidation. Under a load of 7.6 N, the coefficient of friction was in the range of 0.27--0.38 for the N-TiO2/Al2O3 systems and the wear rate of the coatings was only one-fourteenth of that for untreated 316L SS. N-TiO2 coatings displayed much better wear resistance and antifrietion performance than SS substrate.展开更多
DC plasma is a very promising technology for processing different materials, and is becoming especially interesting when low environmental impact and high-performance treatments are needed. Some of the intrinsic chara...DC plasma is a very promising technology for processing different materials, and is becoming especially interesting when low environmental impact and high-performance treatments are needed. Some of the intrinsic characteristics of DC plasma technology, which make it suitable for powder metallurgy （PM） and powder injection molding （PIM） parts production, are low- pressure processing and plasma environment high reactivity. Moreover it can be considered as a highly competitive green technology. In this work, an overview of some of the important DC plasma techniques applied to PM and PIM parts processing is presented. Emphasis is given to the descriptions of the main characteristics and the technique potentials of plasma-assisted nitriding, plasma-assisted thermal debinding, plasma-assisted sintering, and simultaneously plasma-assisted sintering and surface alloying. The aspects presented and discussed in this paper indicate that DC plasma processes are promising and competitive techniques for PM and PIM parts processing.展开更多
文摘Carbon migration is of great significance in double-glow discharge plasma surface alloying process, but literature of quantitative analysis about carbon migration is relatively scarce. In this paper differential equations of the carbon and metal concentration distribution were established. By means of differential equations carbon migration was described and a numerical solution was acquired. The computational results fit the experiment results quite well.
基金Project supported by the National Natural Science Foundation of China(Grant No.51601122)the 2019–2020 Intergovernmental Cooperation Projects in Science and Technology of the Ministry of Science and Technology,China(Grant No.CB02-03)+3 种基金the Science and Technology Major Project of Shanxi Province,China(Grant No.20181102013)the“331 Project”Engineering Research Center of Shanxi Province,China(Grant No.PT201801)the China Postdoctoral Science Foundation(Grant No.2017M620574)the Fund from the State Key Laboratory of Advanced Metal Materials,China(Grant No.2019-ZD02).
文摘TiAl-based alloys have received extensive attention recently due to their excellent properties. However, the weak oxidation resistance at temperatures higher than 800℃ can limit their further high-temperature structural applications.To improve the oxidation resistance of a high-Nb-content γ-TiAl alloy(Ti-45 Al-8.5 Nb, in units of at.%), a chromium(Cr)coating is prepared by using the plasma surface alloying technique, separately, at 800℃ and 1000℃. The x-ray diffraction(XRD) patterns reveal that an oxide surface layer consisting of Cr2O3, Al2O3, and TiO2 is produced on the Cr-coated Nb containing γ-TiAl substrates during the initial oxidation. However, the Cr2O3 is dominated in the oxide surface layer after being isothermally oxidized for 300 h. The oxidation kinetic curves are composed of a parabolic law stage(≤ 90 h) and a biquadratic law stage(≥ 90 h), fit by weight–gain curves. Due to diffusion in the fabrication process and oxidation process,the Cr-coated specimens have an adhesion force after being isothermally oxidized, specifically 69 N for a specimen after oxidation for 300 h. These results demonstrate that the Cr coating enhances the oxidation resistance and adhesion of a Ti-45 Al-8.5 Nb alloy, which may provide a new feasible scheme for designing oxidation protection layers.
文摘Arc-added glow discharge plasma penetrating technique is a new surface coating method. With the help of vacuum arc discharge, a cold cathode arc source continually emits ion beams of coating elements with high currency density and high ionizing ratio. As the ion bombard and diffusion working on, the surface of the parts form deposited layer, penetrated layer and hybrid layer. Under lab condition, a commercial magnesium alloy Az91 had been coated with Ti film layer with the aim of improving its’ anti-corrosion performance. This paper mainly summarized our studies on the testing and analyzing of the coating layer. The composition and microstructure of the coating layer had been analyzed by means of X-ray diffraction (XRD) and glow discharge spectrum (GDS), and the surface appearance had been surveyed by scanning electronic microscope (SEM). The adhesion strength between film and matrix had been evaluated by experiments of sticking-tearing. The results indicated that the coated layer on magnesium alloy were homogeneous, dense and robustly adhered.
基金financially supported by the National Basic Research Program of China (No.2013CB733000)the National Natural Science Foundation of China (Nos.51271161,51271162 and 51434008)
文摘Zr and its alloys have excellent mechanical properties as new structural material,but in specific application environment,its corrosion resistance still needs to be further explored.In this work,double glow plasma surface alloying technique was used for copperizing on pure Zr surface.Besides,X-ray diffraction（XRD）,scanning electron microscope（SEM） and energy dispersion spectrum（EDS） were employed to characterize the samples.Furthermore,research was also conducted on the polarization curve of the samples in different solutions.Copperizing on surface can improve corrosion resistance of pure Zr in 3.5 % Na Cl and 0.5 moláL-1Na OH solutions.Especially in 0.5 moláL-1Na OH solution,the corrosion resistance can achieve significant improvement.However,copperizing has no influence on the improvement of corrosion resistance of pure Zr in 0.5 moláL-1H2SO4 solution.The results may provide new insight into way for improving the corrosion property of zirconium alloys.
基金Item Sponsored by National Natural Science Foundation of China(50771070)Project Innovation of Graduate Students of Shanxi Province of China(20093038)
文摘N doped TiO2 （N-TiO2） coatings were obtained by oxidation of titanium nitride coatings, which were pre pared by the plasma surface alloying technique on stainless steel （SS）. The microstructure of N-TiO2 coatings was characterized by X-ray diffraction （XRD）, glow discharge optical emission spectrometry （GDOES）, X-ray photoelectron spectroscopy （XPS） and scanning electron microscopy （SEM）, respectively. Ball-on-disc sliding wear was applied to test and compare the tribological behaviors of the coatings and substrate. XRD patterns showed that anatase type TiO2 existed in the coatings after oxidation. GDOES showed that the resultant coatings had a layered structure, comprising of N-TiO2 layer at the top and a diffusion-type interface. Such a hybrid coatings system showed good adhesion with the substrate. According to XPS, residual N atoms partially occupied O atom sites in the TiO2 lattice. Uniform, continuous and compact coatings were observed by SEM images of coatings after oxidation. Under a load of 7.6 N, the coefficient of friction was in the range of 0.27--0.38 for the N-TiO2/Al2O3 systems and the wear rate of the coatings was only one-fourteenth of that for untreated 316L SS. N-TiO2 coatings displayed much better wear resistance and antifrietion performance than SS substrate.
文摘DC plasma is a very promising technology for processing different materials, and is becoming especially interesting when low environmental impact and high-performance treatments are needed. Some of the intrinsic characteristics of DC plasma technology, which make it suitable for powder metallurgy （PM） and powder injection molding （PIM） parts production, are low- pressure processing and plasma environment high reactivity. Moreover it can be considered as a highly competitive green technology. In this work, an overview of some of the important DC plasma techniques applied to PM and PIM parts processing is presented. Emphasis is given to the descriptions of the main characteristics and the technique potentials of plasma-assisted nitriding, plasma-assisted thermal debinding, plasma-assisted sintering, and simultaneously plasma-assisted sintering and surface alloying. The aspects presented and discussed in this paper indicate that DC plasma processes are promising and competitive techniques for PM and PIM parts processing.
