We investigated the solid–liquid suspension characteristics in the tank with a liquid height/tank diameter ratio of 1.5 stirred by a novel long-short blades(LSB) impeller by the Euler granular flow model coupled with...We investigated the solid–liquid suspension characteristics in the tank with a liquid height/tank diameter ratio of 1.5 stirred by a novel long-short blades(LSB) impeller by the Euler granular flow model coupled with the standard k–ε turbulence model. After validation of the local solid holdup by experiments,numerical predictions have been successfully used to explain the influences of impeller rotating speed,particle density, particle size, liquid viscosity and initial solid loading on the solid suspension behavior,i.e. smaller particles with lower density are more likely to be suspended evenly in the liquid with higher liquid viscosity. At a low impeller rotating speed(N), increase in N leads to an obvious improvement in the solid distribution homogeneity. Moreover, the proposed LSB impeller has obvious advantages in the uniform distribution of the solid particles compared with single Rushton turbine(RT), dual RT impellers or CBY hydrofoil impeller under the same power consumption.展开更多
This work focuses on the design improvement of the long-short blades(LSB)impeller by using pitched short blades(SBs)to regulate the flow field in the stirred vessel.After mesh size evaluation and velocity field valida...This work focuses on the design improvement of the long-short blades(LSB)impeller by using pitched short blades(SBs)to regulate the flow field in the stirred vessel.After mesh size evaluation and velocity field validation by the particle image velocimetry,large eddy simulation method coupled with sliding mesh approach was used to study the effect of the pitched SBs on the flow characteristics.We changed the inclined angles of the SBs from 30°to 60°and compared the flow characteristics when the impeller was operated in the down-pumping and up-pumping modes.In the case of down-pumping mode,the power number is relatively smaller and vortexes below the SBs are suppressed,leading to turbulence intensification in the bottom of the vessel.Whereas in the case of up-pumping mode,the axial flow rate in the center increased significantly with bigger power number,resulting in more efficient mass exchange between the axial and radial flows in the whole vessel.The LSB with 45°inclined angle of the SBs in the up-pumping mode has the most uniform distributions of flow field and turbulent kinetic energy compared with other impeller configurations.展开更多
The tilt-blade mechanical stirring of A356-2.5vol.%SiCp liquid was conducted in a cylindrical crucible to solve the problem of nonhomogeneous radial distribution of SiC particles in conventional straight-blade mechani...The tilt-blade mechanical stirring of A356-2.5vol.%SiCp liquid was conducted in a cylindrical crucible to solve the problem of nonhomogeneous radial distribution of SiC particles in conventional straight-blade mechanical stirring. The radial distribution of SiC particles in A356 liquid was studied under the conditions of 25° for horizontal tilt angle α of the blade, 200 r/min for rotating speed of stirrer and 10 mm/s for speed of moving up and down of stirrer. The results show that there exists a nonlinear relationship between circumferential tilt angle β of the blade and radial relative deviation d of SiCp content in A356 liquid. When β is smaller than 20°, the d of SiCp content in A356 liquid between the center and the periphery of crucible decreases with increasing β. Conversely, when β is bigger than 26°, d increases with increasing β. Only when β is about 20°, d can be equal to nought i.e. uniform radial distribution of SiC particles can be realized. It can be seen that the nonhomogeneous radial distribution of SiC particles in conventional straight-blade mechanical stirring can be eliminated in this tilt-blade mechanical stirring of A356-SiCp liquid.展开更多
基金the financial support from the National Natural Science Foundation of China (22078058)Open Research Fund Program of CAS Key Laboratory of Energy Regulation Materials (ORFP2020–02)
文摘We investigated the solid–liquid suspension characteristics in the tank with a liquid height/tank diameter ratio of 1.5 stirred by a novel long-short blades(LSB) impeller by the Euler granular flow model coupled with the standard k–ε turbulence model. After validation of the local solid holdup by experiments,numerical predictions have been successfully used to explain the influences of impeller rotating speed,particle density, particle size, liquid viscosity and initial solid loading on the solid suspension behavior,i.e. smaller particles with lower density are more likely to be suspended evenly in the liquid with higher liquid viscosity. At a low impeller rotating speed(N), increase in N leads to an obvious improvement in the solid distribution homogeneity. Moreover, the proposed LSB impeller has obvious advantages in the uniform distribution of the solid particles compared with single Rushton turbine(RT), dual RT impellers or CBY hydrofoil impeller under the same power consumption.
基金financial support from the National Natural Science Foundation of China (22078058)。
文摘This work focuses on the design improvement of the long-short blades(LSB)impeller by using pitched short blades(SBs)to regulate the flow field in the stirred vessel.After mesh size evaluation and velocity field validation by the particle image velocimetry,large eddy simulation method coupled with sliding mesh approach was used to study the effect of the pitched SBs on the flow characteristics.We changed the inclined angles of the SBs from 30°to 60°and compared the flow characteristics when the impeller was operated in the down-pumping and up-pumping modes.In the case of down-pumping mode,the power number is relatively smaller and vortexes below the SBs are suppressed,leading to turbulence intensification in the bottom of the vessel.Whereas in the case of up-pumping mode,the axial flow rate in the center increased significantly with bigger power number,resulting in more efficient mass exchange between the axial and radial flows in the whole vessel.The LSB with 45°inclined angle of the SBs in the up-pumping mode has the most uniform distributions of flow field and turbulent kinetic energy compared with other impeller configurations.
基金supported by the National Natural Science Foundation of China (No. 50974010)the Natural Science Foundation of Beijing (No. 2102039)
文摘The tilt-blade mechanical stirring of A356-2.5vol.%SiCp liquid was conducted in a cylindrical crucible to solve the problem of nonhomogeneous radial distribution of SiC particles in conventional straight-blade mechanical stirring. The radial distribution of SiC particles in A356 liquid was studied under the conditions of 25° for horizontal tilt angle α of the blade, 200 r/min for rotating speed of stirrer and 10 mm/s for speed of moving up and down of stirrer. The results show that there exists a nonlinear relationship between circumferential tilt angle β of the blade and radial relative deviation d of SiCp content in A356 liquid. When β is smaller than 20°, the d of SiCp content in A356 liquid between the center and the periphery of crucible decreases with increasing β. Conversely, when β is bigger than 26°, d increases with increasing β. Only when β is about 20°, d can be equal to nought i.e. uniform radial distribution of SiC particles can be realized. It can be seen that the nonhomogeneous radial distribution of SiC particles in conventional straight-blade mechanical stirring can be eliminated in this tilt-blade mechanical stirring of A356-SiCp liquid.
